Standard Test Method for Lap Shear Strength of Sealants

SIGNIFICANCE AND USE
5.1 Sealants are generally subjected to longitudinal and lateral shear stresses in end use applications. This test method measures the cohesive strength of sealants when subjected to shear stresses, and also provides information regarding the adhesive bond to the substrates being tested.
SCOPE
1.1 This test method covers a laboratory procedure for determining the lap shear strength of sealants. It also provides information on the adhesive bond of the sealants to the tested substrates.  
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 The subcommittee with jurisdiction of this standard is not aware of any similar or equivalent ISO standard.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Dec-2023
Drafting Committee
C24.30 - Adhesion

Relations

Effective Date
01-Jan-2024
Effective Date
01-Jan-2024
Effective Date
01-Jan-2024

Overview

ASTM C961-15(2024) - Standard Test Method for Lap Shear Strength of Sealants provides a laboratory procedure to determine the lap shear strength of sealants and evaluate the adhesive bond to substrates. Developed by ASTM International and maintained by Committee C24 on Building Seals and Sealants, this standard is recognized internationally and aligns with principles for the development of global standards.

The method assesses both the cohesive strength of a sealant under shear stress and the bond quality with specific substrate materials. Testing is performed using precise laboratory equipment and standardized procedures, supplying reliable, repeatable results essential for quality control, product development, and specification compliance in industries relying on sealant performance.

Key Topics

  • Lap Shear Strength Measurement: Outlines a detailed process for applying a sealant between glass or other substrates, curing, and subjecting the assembly to a controlled shear force until failure occurs.
  • Cohesive and Adhesive Bond Evaluation: Differentiates between the sealant's internal strength (cohesive) and its adhesive bond to surfaces like glass.
  • Test Sample Preparation: Specifies cleanliness, dimensions, and conditioning requirements for accurate and consistent results.
  • Test Apparatus: Describes required tools such as a tension testing machine, applicators, templates, and ovens for preparing and testing specimens.
  • Failure Mode Analysis: Records both the force and the type of failure (adhesive or cohesive) to provide a comprehensive assessment of sealant properties.
  • Data Reporting: Stipulates documentation of equipment used, substrate details, stress values, application and test conditions, and observed failure modes.
  • Repeatability and Reproducibility: Addresses validation metrics to ensure test results are consistent within and between different laboratories.

Applications

This standard is widely applied in industries where sealants are subjected to shear forces, including:

  • Construction and Building: Used to qualify sealants for glazing, panel joints, and weatherproofing materials. Stakeholders can determine which products will withstand stresses from building movement and loads.
  • Manufacturing and Product Development: Assists manufacturers in quality assurance and research, including benchmarking new formulations or verifying consistent production properties.
  • Automotive, Aerospace, and Marine: Ensures sealants used in assemblies experience reliable adhesion and durability under operational stresses.
  • Regulatory and Specification Compliance: Enables buyers, contractors, and regulatory bodies to assess whether a sealant product complies with required minimum mechanical performance in shear loading.

By following ASTM C961-15(2024), users can confidently compare lap shear strength values and failure modes to select the right sealant for demanding applications.

Related Standards

Professionals utilizing ASTM C961-15(2024) should also be familiar with the following related standards:

  • ASTM C717 - Terminology of Building Seals and Sealants: Provides definitions critical for consistent interpretation across related testing and specification documents.
  • Other ASTM Test Methods for Sealants: While C961-15(2024) is unique for lap shear strength, adjacent test methods may address tensile strength, joint movement capability, or other relevant sealant properties.
  • Global Standardization Principles: This standard was developed per internationally recognized procedures, aligning with World Trade Organization Technical Barriers to Trade (TBT) principles, which promotes its acceptance in global markets.

Keywords: lap shear strength, sealant testing, adhesive bond, cohesive strength, ASTM C961, construction sealants, shear test method, material standards, building and construction, quality control.

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Frequently Asked Questions

ASTM C961-15(2024) is a standard published by ASTM International. Its full title is "Standard Test Method for Lap Shear Strength of Sealants". This standard covers: SIGNIFICANCE AND USE 5.1 Sealants are generally subjected to longitudinal and lateral shear stresses in end use applications. This test method measures the cohesive strength of sealants when subjected to shear stresses, and also provides information regarding the adhesive bond to the substrates being tested. SCOPE 1.1 This test method covers a laboratory procedure for determining the lap shear strength of sealants. It also provides information on the adhesive bond of the sealants to the tested substrates. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 The subcommittee with jurisdiction of this standard is not aware of any similar or equivalent ISO standard. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 Sealants are generally subjected to longitudinal and lateral shear stresses in end use applications. This test method measures the cohesive strength of sealants when subjected to shear stresses, and also provides information regarding the adhesive bond to the substrates being tested. SCOPE 1.1 This test method covers a laboratory procedure for determining the lap shear strength of sealants. It also provides information on the adhesive bond of the sealants to the tested substrates. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 The subcommittee with jurisdiction of this standard is not aware of any similar or equivalent ISO standard. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM C961-15(2024) is classified under the following ICS (International Classification for Standards) categories: 91.100.50 - Binders. Sealing materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM C961-15(2024) has the following relationships with other standards: It is inter standard links to ASTM C961-15, ASTM C717-19, ASTM C1021-08(2023). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM C961-15(2024) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C961 − 15 (Reapproved 2024)
Standard Test Method for
Lap Shear Strength of Sealants
This standard is issued under the fixed designation C961; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 4. Summary of Test Method
4.1 The sealant is placed between two glass substrates. The
1.1 This test method covers a laboratory procedure for
sample is placed in a tensile tester and pulled at a constant rate
determining the lap shear strength of sealants. It also provides
to failure. The maximum shear force and mode of failure is
information on the adhesive bond of the sealants to the tested
noted. Maximum shear stress is calculated and reported.
substrates.
1.2 The values stated in SI units are to be regarded as the
5. Significance and Use
standard. The values given in parentheses are for information
5.1 Sealants are generally subjected to longitudinal and
only.
lateral shear stresses in end use applications. This test method
1.3 This standard does not purport to address all of the
measures the cohesive strength of sealants when subjected to
safety concerns, if any, associated with its use. It is the
shear stresses, and also provides information regarding the
responsibility of the user of this standard to establish appro-
adhesive bond to the substrates being tested.
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
6. Apparatus
1.4 The subcommittee with jurisdiction of this standard is
6.1 Sealant Applicator or Oven, capable of maintaining the
not aware of any similar or equivalent ISO standard.
sealant within 62.8 °C (65 °F) of the specified temperature.
1.5 This international standard was developed in accor-
6.2 Substrates, of annealed glass that are 25.4 mm wide by
dance with internationally recognized principles on standard-
76.2 mm long and 6.35 mm thick (1 by 3 by 0.25 in.). Other
ization established in the Decision on Principles for the
substrates may be used when specified (Fig. 1).
Development of International Standards, Guides and Recom-
6.3 Template, to provide 3.18 mm ( ⁄8-in.) sealant thickness
mendations issued by the World Trade Organization Technical
(Fig. 2).
Barriers to Trade (TBT) Committee.
6.4 Hot Knife or Spatula.
2. Referenced Documents
6.5 Tension Testing Machine, capable of pulling a specimen
at a rate of 12.7 mm (0.5 in.)/min.
2.1 ASTM Standards:
C717 Terminology of Building Seals and Sealants
7. Sampling
3. Terminology
7.1 Sealant shall be free of external surface contaminants
such as talc, oil, dust, and moisture. Handling of the sealant
3.1 Definitions—Refer to Terminology C717 for definitions
surfaces in contact with the substrate shall be minimized.
of the following terms used in this test method: adhesive
7.2 A 1.0 kg (2.2-lb) representative sample shall be taken
failure, cohesive failure, sealant, standard conditions, and
from bulk stock for testing.
substrate.
8. Test Specimens
1 8.1 Prepare six test specimens from the bulk sample by
This test method is under the jurisdiction of ASTM Committee C24 on Building
Seals and Sealants and is the direct responsibility of Subcommittee C24.30 on using the applicator or the oven method.
Adhesion.
8.1.1 Applicator Method:
Current edition approved Jan. 1, 2024. Published January 2024. Originally
8.1.1.1 Clean the substrate surface with soap and water
approved in 1981. Last previous edition approved in 2015 as C961–15. DOI:
followed by a water rinse and solvent wipe with methyl ethyl
10.1520/C0961-15R24.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
ketone (MEK).
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on NOTE 1—At the request of the sealant manufacturer, an alternative
the ASTM website. cleaning procedure may be used.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C961 − 15 (2024)
9. Conditioning
9.1 Condition all test specimens at standard conditions for at
least 24 h prior to testing.
9.2 Additional conditioning may be done as specified by
mutual agreement between the purchaser and sealant manufac-
turer.
10. Procedure
10.1 Attach each specimen to the jaws of the tension testing
machine and separate at a crosshead speed of 12.7 mm (0.5
in.)/min to failure (separation) (Fig. 4). Align the testing
machine jaws to prevent cocking of test assembly.
10.2 Visually inspect and record the mode of bond failure
(cohesive or adhesive) and the approximate percentage of each.
10.3 Observe and record the maximum shear force in
newtons (or pounds-force).
11. Calculation
11.1 Calculate the maximum shear stress, S, as follows:
S 5 F/A (1)
Length
Dimension mm in.
where:
G, J 76.2 ± 0.25 (3.00± 0.01)
H, K, M 25.4 ± 0.25 (1.00 ± 0.01)
S = maximum shear stress, Pa (or lbf/in. ),
I, L 6.35 ± 0.10 (0.250± 0.004)
F = maximum shear force, N (or lbf), and
A = contact area of the specimen with one substrate, m (or
FIG. 1 Assembly of Test Sealant on Substrates
in. ).
11.2 Average the results of the six specimens tested.
8.1.1.2 Using an appropriate die or nozzle, apply a 25.4 mm
12. Report
by 25.4 mm (1 by 1-in.) layer of sealant onto one end of the
substrate surface at a thickness that when compressed will
12.1 Report t
...

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