Standard Practice for Spacecraft Hardware Thermal Vacuum Bakeout

SCOPE
1.1 This practice establishes methods for thermal vacuum bakeout of spacecraft and spacecraft components.  
1.2 This practice defines the equipment, environment, and certification criteria for each type of bakeout.  
1.3 The methods defined in this practice are intended to reduce component outgassing rates to levels necessary to meet mission performance requirements of the contamination sensitive hardware. Times, temperatures, and configurations contained in this document have been found to provide satisfactory results. Experienced operators may find that other, similar times, temperatures and configurations have provided satisfactory results. If deviations from these criteria are deemed appropriate, they should be detailed in the bakeout report.  
1.4 This practice describes three bakeout methods: Method A, using prescribed time and pressure criteria; Method B, using prescribed QCM stabilization rate criteria; and Method C, which measures the QCM deposition rate.  
1.5 Determination of the acceptable molecular outgassing, selection of the bakeout method, and determination of the specific test completion criteria are the responsibility of the user organization.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2019
Drafting Committee
E21.05 - Contamination

Relations

Effective Date
01-Feb-2019
Effective Date
01-Apr-2020
Effective Date
01-Apr-2020
Effective Date
01-Apr-2020
Effective Date
01-Nov-2018
Effective Date
01-Nov-2018
Effective Date
01-Nov-2012
Effective Date
01-Nov-2012
Effective Date
01-Dec-2011
Effective Date
01-Dec-2011
Effective Date
01-May-2011
Effective Date
01-Apr-2010
Effective Date
01-Nov-2009
Effective Date
01-Apr-2009
Effective Date
01-Apr-2009

Overview

ASTM E2900-19 - Standard Practice for Spacecraft Hardware Thermal Vacuum Bakeout - provides detailed methods and guidance for performing thermal vacuum bakeout procedures on spacecraft hardware and components. This process aims to reduce unwanted outgassing from materials that could contaminate sensitive spacecraft surfaces or degrade mission performance. The standard covers bakeout methods, equipment requirements, environmental conditions, and reporting criteria to ensure hardware is prepared for the rigors and cleanliness requirements of spacecraft applications.

Key Topics

  • Thermal Vacuum Bakeout Methods: Three primary bakeout procedures are defined:
    • Method A: Time and temperature-based criteria.
    • Method B: Quartz Crystal Microbalance (QCM) deposition rate stabilization.
    • Method C: Direct QCM deposition rate measurement.
  • Outgassing Reduction: The practice is focused on reducing molecular outgassing rates to acceptable levels, supporting mission-critical contamination control.
  • Equipment and Environment: Specific requirements for vacuum chambers, temperature control, data acquisition, and cleanroom practices are outlined.
  • Certification and Reporting: Criteria for determining successful bakeout and the need for detailed documentation if any deviations from standard procedures occur.

Applications

Thermal vacuum bakeout is a vital process in the preparation of spacecraft, satellites, and contamination-sensitive space hardware. Key applications include:

  • Spacecraft Assembly: Ensures that completed spacecraft systems do not emit contaminants that could degrade optical systems, solar panels, sensors, or other critical surfaces.
  • Component Qualification: Individual components, such as thermal blankets, electrical harnesses, and sensitive electronics, undergo bakeout to minimize volatile emissions.
  • Contamination Control: Enforces strict contamination requirements for space missions, which is especially important for sensitive instruments and long-duration missions.
  • Program Compliance: Supports compliance with program-specific or international cleanliness standards to meet mission and contractor specifications.

Practical Value

Implementing ASTM E2900-19 maximizes hardware reliability and mission success by:

  • Minimizing Residue Deposition: Reducing nonvolatile residue (NVR) and molecular contaminants that can affect performance of optics and instrumentation.
  • Standardizing Processes: Providing a uniform approach for bakeout procedures across the aerospace industry, improving quality and reproducibility.
  • Flexible Application: Allows for adaptation of bakeout parameters (time, temperature, configuration) based on hardware and mission requirements, as long as detailed reporting and justification are provided.
  • Supporting Cleanroom Protocols: Integrates with cleanroom procedures and related contamination control standards, ensuring a holistic approach to hardware cleanliness.

Related Standards

ASTM E2900-19 references and aligns with several related standards to provide robust contamination control during spacecraft preparation, including:

  • ASTM E1546: Guide for Development of Fire-Hazard-Assessment Standards.
  • ASTM E296: Practice for Ionization Gage Application to Space Simulators.
  • ASTM E834: Practice for Determining Vacuum Chamber Gaseous Environment Using a Cold Finger.
  • ASTM E1234/E1235: Practices for Handling and Gravimetric Determination of Nonvolatile Residue (NVR) in spacecraft environments.
  • ASTM E1559 & E1560: Test methods for determining outgassing and NVR from materials and wipers.
  • ASTM E2311: Practice for QCM Measurement of Spacecraft Molecular Contamination in Space.
  • IEST-STD-CC1246 and MIL-STD-1246: Product Cleanliness Levels and Contamination Control Program.
  • ISO 14644: International standard for cleanrooms and controlled environments.

Conclusion

ASTM E2900-19 is an essential practice for contamination control in the aerospace industry, providing standardized, adaptable procedures for thermal vacuum bakeout of spacecraft hardware. By ensuring thorough outgassing and cleanliness during hardware preparation, this standard supports mission reliability, hardware longevity, and confidence in meeting rigorous performance and cleanliness requirements for space missions.

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Frequently Asked Questions

ASTM E2900-19 is a standard published by ASTM International. Its full title is "Standard Practice for Spacecraft Hardware Thermal Vacuum Bakeout". This standard covers: SCOPE 1.1 This practice establishes methods for thermal vacuum bakeout of spacecraft and spacecraft components. 1.2 This practice defines the equipment, environment, and certification criteria for each type of bakeout. 1.3 The methods defined in this practice are intended to reduce component outgassing rates to levels necessary to meet mission performance requirements of the contamination sensitive hardware. Times, temperatures, and configurations contained in this document have been found to provide satisfactory results. Experienced operators may find that other, similar times, temperatures and configurations have provided satisfactory results. If deviations from these criteria are deemed appropriate, they should be detailed in the bakeout report. 1.4 This practice describes three bakeout methods: Method A, using prescribed time and pressure criteria; Method B, using prescribed QCM stabilization rate criteria; and Method C, which measures the QCM deposition rate. 1.5 Determination of the acceptable molecular outgassing, selection of the bakeout method, and determination of the specific test completion criteria are the responsibility of the user organization. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SCOPE 1.1 This practice establishes methods for thermal vacuum bakeout of spacecraft and spacecraft components. 1.2 This practice defines the equipment, environment, and certification criteria for each type of bakeout. 1.3 The methods defined in this practice are intended to reduce component outgassing rates to levels necessary to meet mission performance requirements of the contamination sensitive hardware. Times, temperatures, and configurations contained in this document have been found to provide satisfactory results. Experienced operators may find that other, similar times, temperatures and configurations have provided satisfactory results. If deviations from these criteria are deemed appropriate, they should be detailed in the bakeout report. 1.4 This practice describes three bakeout methods: Method A, using prescribed time and pressure criteria; Method B, using prescribed QCM stabilization rate criteria; and Method C, which measures the QCM deposition rate. 1.5 Determination of the acceptable molecular outgassing, selection of the bakeout method, and determination of the specific test completion criteria are the responsibility of the user organization. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM E2900-19 is classified under the following ICS (International Classification for Standards) categories: 49.140 - Space systems and operations. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM E2900-19 has the following relationships with other standards: It is inter standard links to ASTM E2900-12, ASTM E1234-12(2020), ASTM E1235-12(2020), ASTM E1235-12(2020)e1, ASTM E1560-18, ASTM E1731-11(2018), ASTM E1234-12, ASTM E1235-12, ASTM E1560-11, ASTM E1560-11e1, ASTM E1731-11, ASTM E296-70(2010), ASTM E834-09, ASTM E1559-09, ASTM E1546-09a. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM E2900-19 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E2900 − 19
Standard Practice for
Spacecraft Hardware Thermal Vacuum Bakeout
This standard is issued under the fixed designation E2900; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This practice establishes methods for thermal vacuum 2.1 ASTM Standards:
bakeout of spacecraft and spacecraft components. E296 Practice for Ionization Gage Application to Space
Simulators
1.2 This practice defines the equipment, environment, and
E834 Practice for Determining Vacuum Chamber Gaseous
certification criteria for each type of bakeout.
Environment Using a Cold Finger
1.3 The methods defined in this practice are intended to
E1234 Practice for Handling, Transporting, and Installing
reduce component outgassing rates to levels necessary to meet
Nonvolatile Residue (NVR) Sample Plates Used in Envi-
mission performance requirements of the contamination sensi-
ronmentally Controlled Areas for Spacecraft
tive hardware. Times, temperatures, and configurations con-
E1235 Test Method for Gravimetric Determination of Non-
tainedinthisdocumenthavebeenfoundtoprovidesatisfactory
volatile Residue (NVR) in Environmentally Controlled
results. Experienced operators may find that other, similar
Areas for Spacecraft
times, temperatures and configurations have provided satisfac-
E1546 Guide for Development of Fire-Hazard-Assessment
tory results. If deviations from these criteria are deemed
Standards
appropriate, they should be detailed in the bakeout report.
E1559 Test Method for Contamination Outgassing Charac-
teristics of Spacecraft Materials
1.4 This practice describes three bakeout methods: Method
A,usingprescribedtimeandpressurecriteria;MethodB,using E1560 Test Method for Gravimetric Determination of Non-
volatile Residue From Cleanroom Wipers
prescribed QCM stabilization rate criteria; and Method C,
which measures the QCM deposition rate. E1731 Test Method for Gravimetric Determination of Non-
volatile Residue from Cleanroom Gloves
1.5 Determination of the acceptable molecular outgassing,
2.2 Other Standards:
selection of the bakeout method, and determination of the
IEST-STD-CC1246 Product Cleanliness Levels and Con-
specific test completion criteria are the responsibility of the
tamination Control Program
user organization.
MIL-STD-1246 Product Cleanliness Levels and Contamina-
1.6 This standard does not purport to address all of the 4,5
tion Control Program
safety concerns, if any, associated with its use. It is the 5
MIL-P-27401 Propellant Pressurizing Agent, Nitrogen
responsibility of the user of this standard to establish appro- 3
ISO-14644 Cleanrooms and associated clean environments
priate safety, health, and environmental practices and deter-
FED-STD-209 Federal Standard, Airborne Particulate
mine the applicability of regulatory limitations prior to use. 5,6
Cleanliness Classes in Cleanrooms and Clean Zones
1.7 This international standard was developed in accor-
dance with internationally recognized principles on standard-
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
ization established in the Decision on Principles for the
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Development of International Standards, Guides and Recom-
Standards volume information, refer to the standard’s Document Summary page on
mendations issued by the World Trade Organization Technical
the ASTM website.
Available from Institute of Environmental Sciences and Technology (IEST),
Barriers to Trade (TBT) Committee.
Arlington Place One, 2340 S.Arlington Heights Rd., Suite 100,Arlington Heights,
IL 60005-4516, http://www.iest.org.
1 4
This practice is under the jurisdiction of ASTM Committee E21 on Space MIL-STD-1246 may be used in lieu of IEST-STD-CC1246 by mutual agree-
Simulation andApplications of Space Technology and is the direct responsibility of ment of the parties in the contract.
Subcommittee E21.05 on Contamination. Available from DLA Document Services, Building 4/D, 700 Robbins Ave.,
Current edition approved Feb. 1, 2019. Published March 2019. Originally Philadelphia, PA 19111-5094, https://assist.daps.dla.mil/quicksearch/.
approved in 2012. Last previous edition approved in 2012 as E2900 – 12. DOI: FED-STD-209 may be used in lieu of ISO-14644 by mutual agreement of the
10.1520/E2900-19. parties in the contract.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E2900 − 19
3. Terminology 3.1.15.1 Discussion—This rate can be extrapolated over a
20 min sample time. For example, stabilization has been
3.1 Definitions:
achieved if two temperature measurements taken 20 min apart
3.1.1 ambient conditions, n—room temperature and pres-
are within 1 °C of each other.
sure.
3.1.16 total collection area, n—the sum of the surface area
3.1.2 bakeout, n—a process by which volatile molecular
in the vacuum chamber that is equal to or colder than the QCM
contaminants are removed from a spacecraft component or
crystal temperature.
article by exposing it to vacuum and elevated temperature.
3.1.17 visibly clean highly sensitive (VCHS), n—visual in-
3.1.2.1 Discussion—When the intent is to describe an
spection conducted at a distance of 15–50 cm (6–18 in.) with
action, this should be two words: to “bake out.”
whitelightofatleast1076lumens/m (100fc)intensity;itmay
3.1.3 cold finger, n—the device that is used in collecting the
be accompanied by ultraviolet (UV) inspection as well.
sample of the residual gases in an evacuated vacuum chamber.
3.2 Acronyms:
3.1.4 cold plate, n—a vacuum stable metal plate filled with
3.2.1 GN2—Gaseous Nitrogen
liquid nitrogen used to condense the volatile molecular (or
3.2.2 LN2—Liquid Nitrogen
outgassing) contamination generated by the space component
3.2.3 MLI—Multi-Layer Insulation
undergoing the bakeout.
3.2.4 NVR—Nonvolatile Residue
3.1.5 cold shroud, n—the metal lining of the vacuum
chamber (usually black painted or black anodized) used as a 3.2.5 RGA—Residual Gas Analyzer
heating device or when filled with liquid nitrogen, used to
3.2.6 QCM—Quartz Crystal Microbalance
simulate deep space.
3.2.7 QTGA—QCM Thermogravimetric Analysis
3.1.6 cold wall test, n—a test configuration used to simulate
3.2.8 TQCM—Temperature controlled Quartz Crystal Mi-
deepspace,requiringanalyticalviewfactorsforthecalculation
crobalance
of outgassing rates.
3.2.9 VCHS—Visibly Clean Highly Sensitive
3.1.7 hot wall test, n—a test configuration, in which the
hardware is isothermal with the surrounding environment; it
4. Summary of Practice
assumes homogenous mixing for calculating outgassing rates.
4.1 A vacuum chamber is configured in the same manner it
3.1.8 outgassing, n—the evolution of a gas from a material,
would be configured for the hardware bakeout, except that the
usually in a vacuum.
test article is omitted.
3.1.9 outgassing rate(g/s),n—thenetrateofmasslossfrom
4.2 The empty chamber and its support equipment is
a material sample as a result of outgassing.
cleaned and inspected to VCHS. Then, the chamber is evacu-
3.1.9.1 Discussion—Outgassing rate can be normalized per
ated and pre-baked at a temperature 10 °C above the hardware
-2 -1
unitsamplesurfaceareaandexpressedasg·cm ·s oritcanbe
bakeout temperature, using the same procedure used for the
normalized per unit initial sample mass and expressed as
component hardware.
-1 -1
g·g ·s .
4.2.1 For MethodA, the chamber is ready for installation of
3.1.10 pre-bakeout, n—to clean or condition, or both, a
flight hardware after 24 h under vacuum and temperature and
vacuum chamber prior to its use for flight hardware.
a visual inspection.
3.1.11 QCM deposition rate, n—the QCM output (or beat) 4.2.2 For Methods B and C, the chamber is ready when the
measured QCM deposition rate, witness sample data, and
frequency change per unit time caused by the mass of a
molecular species condensing on the QCM crystal. visual inspection results are acceptable.
4.3 The spacecraft component to be thermal vacuum baked
3.1.11.1 Discussion—The QCM deposition rate units may
is exposed to an elevated temperature and a vacuum of 5.0E-5
be converted to g/cm /s by multiplying by the mass loading
torr or less for a specified amount of time or until the desired
constant (m) provided by the vendor for the crystal used (that
outgassing rate is reached.
is, for a 10 Mhz crystal, m = 4.42E-9g/cm Hz).
4.3.1 Method A—The bakeout is terminated at a specified
3.1.12 QCM deposition rate stabilization (Hz/hr/hr), n—the
time limit and stabilized chamber pressure.
acceleration of the QCM deposition rate.
4.3.2 Method B—The bakeout is terminated when the QCM
3.1.13 QCM thermogravimetric analysis (QTGA), n—a
deposition rate stabilizes to a specified level.
technique in which a QCM is heated at a constant rate to
4.3.3 Method C—There is a bakeout phase and a certifica-
remove a collected deposit.
tion phase. The hardware is exposed to the program specific
3.1.14 quartz crystal microbalance (QCM), n—a device for
qualification temperature (usually 10 °C above maximum pre-
measuring small quantities of mass using the properties of a
dicted on-orbit operating temperatures) or the maximum toler-
quartz crystal oscillator.
able temperature of the component in accordance with Method
3.1.15 temperature stabilization, n—temperature stabiliza- B. In the certification phase, the temperature is lowered to the
tion has been reached when the unit temperature is within 2 °C predicted maximum on-orbit operating temperatures and the
of the specified temperature and the rate of change is less than rateismeasured.Thisprovidesrealisticinformationthatcanbe
3 °C per hour as measured with the unit control thermocouple. used to obtain outgassing rates in on-orbit conditions and also
E2900 − 19
provides information about the dependency of the component method of creating the environment temperature, while
outgassing rates on temperature. The bakeout is terminated Method C requires either a hot wall or cold wall configuration.
when the QCM deposition rate reaches a specified level. (1) Arrays of heat lamps or resistance bars are commonly
used for solar panels.
4.3.4 At the end of the bakeout, witness plates are removed
(2) The chamber shroud or aluminum heater plates are
and NVR wipe samples are taken of the cold plate.
commonly used for electrical components. The chamber
shroud is normally heated with hot GN and the heater plates
5. Apparatus 2
operate using heater tapes or circulating hot fluid.
5.1 Description—The bakeout apparatus consists of three
(3) Heater tapes can be used on the component directly, but
main subsystems: a vacuum chamber (including ground sup-
heater tape adhesives can bias the results and possibly con-
port equipment), a temperature control system, and a data
taminate the hardware.
acquisition system. Methods B and C require a QCM.
5.1.3 Data Acquisition System—Data acquisition, storage,
5.1.1 Vacuum Chamber—The principle components of the
and manipulation can be accomplished by any method that is
vacuum chamber are the pump, the chamber shrouds, and the
capable of monitoring QCM frequencies, QCM temperatures,
cryogenic cold plate if needed.
QCM heater/cooler voltages, hardware temperatures, chamber
5.1.1.1 The pump should be capable of maintaining the
pressure, and data collection times at specified intervals. The
required pressure for a mean free path greater than the largest
system should be able to store collected data for later retrieval
dimension of the chamber. Diffusion pumps use oil to capture
and analysis.An automated, computer operated data collection
gases and will increase deposition on the QCM. A cold trap
system is recommended.
between the diffusion pump and vacuum chamber is recom-
5.1.3.1 The QCM heater/cooler voltage is used as a diag-
mended to reduce backstreaming. Clean, oil-free pumps such
nostic tool. If there is significant variation in the QCM
as cryogenic, sorption, and turbomolecular are preferred to
frequency, it may be related to poor QCM heater/cooler
avoid backstreaming.
control.
5.1.1.2 High Vacuum Gauge—An ion gauge or other gauge
5.1.3.2 Data storage intervals should be short enough to
capable of monitoring pressures below 1e-4 torr. See Practice
collectinherentvariabilityoftheQCMcollectiondevice.Ithas
E296 for guidance in using ionization gauges.
been found that 1 to 5 min between records is satisfactory.
5.1.1.3 Chamber Shrouds—The chamber shall be equipped
5.1.4 QCM—The placement of the QCM has a significant
withaninnerliningorshroudthatprovidestemperaturecontrol
effect on the measurement of outgassing rates. If the QCM
which is maintained cold for “cold wall” testing and hot for
views hot chamber surfaces capable of re-emitting
“hot wall” testing. A bakeout box may be substituted for the
contamination, such as it would in a hot box, the readings may
shroud for hot wall testing.
be artificially high. If it views a cold shroud, the readings will
(1) Cold wall testing requires the hardware to be heated
be too low.
while the chamber shroud is kept cold, typically at LN
2 5.1.4.1 The QCM used for this test shall have a sensitivity
-2 -1
temperatures.
of at least 1.0E-08 g·cm ·Hz . 10 MHz or 15 MHz crystals
(2) Hot wall testing requires an environment that is isother-
meet this requirement and are typically used for this applica-
mal with the hardware, this is typically accomplished with a
tion.
bakeout box or the chamber shrouds. The bakeout box is an
5.1.4.2 The QCM shall be thermally connected to a heat
enclosed structure which surrounds the hardware and provides
sink enabling the QCM to operate in its full temperature range.
uniformheatingofcomponents.Thereareonlyholesinthebox
Itmaybenecessarytocooltheheatsinkmountingbracketwith
to allow for a small planned vent and a view port for the QCM.
fluid or gas to keep the temperature stable.
The chamber shroud is normally heated with hot GN and the
(1) The sink for a TQCM must be maintained at no more
heater plates operate using heater tapes or circulating hot fluid.
than40 °Cabovethecrystaloperatingtemperature(seeTQCM
Whichever heating system is chosen, it should be sufficient to
manual for details). This ensures that the indium seals will not
heat the item uniformly. Thermocouples should be placed
melt due to internal heat generated by the TQCM. It may be
appropriately to insure uniform heating of the hardware.
necessary to heat a TQCM if the surrounding area is too cold
5.1.1.4 Cold Traps—There are three different types of
for its electronics. An alternative is to provide multi-layer
equipment that can be used to trap contaminants: a LN filled
insulation to thermally decouple the TQCM electronics from
cold wall of the shroud, a LN filled cold plate/cold finger, or
2 the cold environment.
the cryopump/diffusion LN trap. The cold trap is kept cold
2 (2) CQCMs are designed to withstand and perform at
throughout the test and may be analyzed afterward for con-
cryogenic temperatures as well as any temperature up to the
taminant identification.
maximum allowed by the manufacturer. This is often 80 °C.
5.1.2 Temperature Control System—All temperatures of the
5.1.4.3 For a cold wall test, the QCM deposition rate must
bakeout hardware and the QCM are maintained by indepen-
be monitored by the QCM positioned such that its field of view
dently controlled heaters to a precision of 62 °C.
is completely filled by the item undergoing bakeout. Since the
5.1.2.1 Heating Equipment—In general, six different types QCM has a field of view between 143° and 150°, this means
of equipment may be used to heat the component: a bakeout placingtheQCMwithinseveralcentimetresofthehardware.If
box, heat lamps, resistance bars, heater plates, heater tapes, or the QCM cannot be placed appropriately, which may be the
the chamber shroud. Methods A and B are independent of the case due to support equipment or thermal requirements, the
E2900 − 19
rate must be adjusted by modeling and analysis. For this late contamination, full bunny suits may be required as
reason it is important to document the exact dimensional designated by the contractor.
locationoftheQCMwithrespecttothehardware.Photographs
6.2 Witness Samples and NVR Sample Wipes—Witness
of the test set-up are recommended as well. If several compo-
plates such as those described in Practice E1234 may be used
nents or parts are baked-out at once, multiple QCMs may be
for collecting contamination during the pre-bakeout and the
used to get an accurate representation of the outgassing rates.
hardware bakeout. Pre-extracted low NVR sample wipes can
For assembled electronics boxes, the QCM(s) should be placed
also be used to verify chamber cleanliness by sampling
as close to the box vent as possible, or near a connector if there
chamber walls or the cold plate.
is no vent.
6.2.1 High Purity, Low NVR Solvents are required for
5.2 Ideal Chamber Internal Configuration—Commonly, the cleaning the chamber and other hardware prior to insertion of
outgassing rate data generated by the thermal vacuum bakeout the components to be baked-out. Suitable reagent grade sol-
is used as an input to spacecraft system level contamination vents include isopropyl alcohol and ethanol (or other low NVR
analyses. For this reason, the ideal chamber configuration is solvents which meet local safety standards). The suitability of
one that closely simulates the component’s on-orbit environ- these solvents for the specific application must be determined
ment and its configuration installed onto the spacecraft. by the user.
5.2.1 Electronic Boxes are generally situated inside of the 6.2.2 Wipers—Suitable wipers for cleaning include low
spacecraft bus; therefore, the most likely choice for a vacuum NVR cleanroom quality polyester or nylon.
chamber set up would be the "hot box" or to have heated
6.3 HEPA Filtered Portable Clean Tent—For items under-
chamber shrouds with a cold plate at one end of the chamber
going a bakeout that are sensitive to particulate contamination,
simulating a vent to cold space.
a clean tent, certified to the required ISO-14644 [FED-STD-
5.2.2 Electrical Harnesses are notoriously high outgassing
209] cleanliness class, may be used installed over the opening
items.An often used method is to place them on an aluminum
to the chamber.
grating plate, heat them with warm chamber shrouds, and
collect the contamination with a large cold plate. This allows 7. Procedure
NOTE 1—There are three bakeout processes that can be used:
the harnesses to be heated uniformly and provides a large cold
Method A (Time and Temperature) is generally used for components
surface area to collect great amounts of contamination that will
that do not have a line-of-sight to contamination sensitive hardware.
most likely evolve from the harnesses.
Method B (Outgassing Stabilization) may be used for components that
5.2.3 Because the thermal environment for thermal blankets
do not have a line-of sight to sensitive hardware, yet have TQCM
can vary so drastically, it is hard to simulate. Therefore, the monitoring requirements.
Method C (Outgassing Measurement) is commonly used for contami-
most efficient way to bakeout thermal blankets and provide
nation sensitive hardware and components which have a direct line-of-
uniform heating would be hang them on aluminum or stainless
sight to that hardware.
wires inside of a bakeout box or warm shrouds/cold plate
See Table 1 for typical descriptions of test parameters for each method.
configured chamber.
7.1 Chamber Preparation:
5.3 Optional Equipment:
7.1.1 Chamber preparation includes a chamber cleaning and
5.3.1 Cold Finger—An additional cold plate/finger is often
a pre-bakeout/chamber cleanliness certification.
used at the end of the bakeout during the certification phase to
7.1.2 Don appropriate cleanroom smocks and gloves de-
determine the identity and relative amount of any contamina-
scribed in 6.1.
tion remaining after the bakeout phase. Cold finger operations
7.1.3 The empty chamber shall be cleaned with non-linting
are described in Practice E834.
cleanroom wipers per 6.3 and a solvent compatible with the
5.3.2 Residual Gas Analyzer (RGA)—An RGA may be
chamber materials of construction and the suspected contami-
installed into the vacuum chamber for chemical identification
nants to be removed (isopropyl alcohol is generally compatible
of outgassing species.
with vacuum chamber paints, see 6.2). (Warning—Cleaning
withsolventsinanenclosedspacemaybehazardous.Aspecial
6. Support Equipment/Materials
breathing apparatus, such as a respirator with the appropriate
6.1 Garments—Cleanroom smocks, cleanroom snoods or
solventcartridgefiltermaybenecessary.Allproceduresshould
shower caps, and gloves should be worn during cleaning be reviewed for conformance to local safety requirements.)
operations and for handling the hardware after the completion
7.1.4 Solvent wipe clean all support fixtures, cabling,
of the bakeout. Cleanroom latex, polyethylene, or Nitrile- heaters, a cold wall or plate, using a solvent compatible with
gloves shall be used. For bakeout items sensitive to particu-
materials of construction and install into the chamber. Support
equipment may be cleaned and verified to an IEST-STD-
CC1246 [MIL-STD-1246] level as necessary.
QCM readings may not be accurate unless the QCM field view is completely
7.1.5 The QCM shall be chemically cleaned according to
filled by the bake-out object. Exact measurements of the chamber and its equipment
instructions provided in Test Method E1559 and placed within
may be made so that it the appropriate view factors and outgassing rates can be
calculated using a contamination analysis tools such as TRASYS® and MOL- the chamber per 5.1.4 as it will be installed for the hardware
FLUX®. If chamber modeling is used, the source and limits of the model must be
bakeout.
given. Method C offers an alternative.
Garments and gloves are available commercially but should be tested for
suitability prior to use. Testing may be performed according to Guide E1546 and Wipers are available commercially but should be tested prior to use for
Test Method E1731 respectively, or according to contractor requirements. suitability and NVR per Test Method E1560 or contractor requirements.
E2900 − 19
TABLE 1 Description of Typical Test Parameters for Bakeout Methods A, B, and C
Method(s) Affected A, B, C A B, C B, C
C D, E
Bakeout Item Minimum Bakeout Temp (°C) Nominal Bakeout Time (hrs) QCM Temp (°C) Bakeout Rate Stabilization
A
Electronic Components 48 –20 or –110 <3 % ⁄hr change in rate
A
Solar Array 48 –20 or –110 <3 % change in rate
B
Thermal Blankets 95 ± 5 72 –20 or –110 <3 % change in rate
B
Electrical Harnesses 95 ± 5 96 –20 or –110 <3 % change in rate
A
Unit acceptance or qualification temperature (10 °C above maximum on-orbit operating predictions).
B
May be adjusted to meet hardware design or program requirements. Because bakeout time and efficiency are dependent on temperature, the chosen temperature should
be the highest possible without damage to hardware. Blankets baked above 100 °C may shrink several percent.
C
A minimum bakeout time may be estimated by 960/T(°C). Specified nominal times can be used for planning purposes or may be adjusted to meet specific program
requirements. A minimum bakeout time of 16 to 24 h is recommended.
D
Collection at –110 °C captures all non-water volatiles, while collection at –20 °C has been used frequently when no temperature is specified.
E
QCM temperature may be adjusted to meet program requirements. Chosen QCM temperature is generally based on the on-orbit predictions for the coldest contamination
sensitive surface.
7.1.6 Visually inspect chamber with white light and ultra- 7.2.6 For Method A—Maintain this condition for at least
violet light (optional) illumination for complete removal of 24 h.
adhesive residues, grease, oil, particles, metal shavings, or 7.2.6.1 Initiate return to ambient by slowly backfilling the
other foreign materials. Areas not adequately cleaned shall be
chamberwithcleandryGN perMIL-P-27401C,TypeI,Grade
re-cleaned. B (99.99 %) pure or better, until a pressure of 400 torr is
7.1.7 Installwitnessplatesdescribedin6.2intothechamber
reached.
such that they will have a view to the same equipment or 7.2.6.2 Warmcoldplatesorcoldshrouds(iffilledwithLN )
chamber wall that the actual hardware will have during its
to ambient and continue to backfill chamber to ambient
bakeout. pressure.Ensurethatthehardwaretemperatureremainsatleast
5 °C above the cold surfaces during this process. The warm-up
7.2 Chamber Pre-Bake:
may take over 10 h for cryogenic surfaces and the process
7.2.1 For Method A, the pre-bake may or may not be
should be constantly monitored to ensure that the 5 °C tem-
performed depending on the heritage of the chamber.The need
peraturedifferentialismaintained.Thisstepmaybedeletedfor
for a pre-bakeout must be determined by the user.
chambers not containing a cold plate or cold shroud.
NOTE 2—If the final chamber pressure for a proceeding measurement is
Warning—Stand clear of chamber when door is opened until
significantly less than the required final chamber pressure for the bakeout
the oxygen level has been verified safe with an oxygen
under consideration, indicating a “clean chamber,” then consideration can
analyzer.
be given to waiving the chamber bakeout portion of the processing cycle.
This decision should be recorded in the processing paperwork for the 7.2.7 For Method B—While in vacuum, increase tempera-
sample being processed and include specific information on the chamber
ture of QCM to at least 80 °C for cleaning and maintain this
pressure, temperature, and sample identity for the proceeding sample.
temperatureuntilQCMfrequencybecomesstable.Thismaybe
7.2.2 ForMethodsBandC,thepre-bakeshallbeperformed
performed in parallel with 7.2.4 through 7.2.5. It is expected
sothattheoutgassingratemeasurementsarenotbiasedbyhigh
that the QCM heat sink will be set no more than 40 °C above
background chamber rates.
the test operating temperature (for example, <20 °C if the
QCM crystal temperature is –20 °C during the test). This will
NOTE 3—If performing MethodA, QCM monitoring during a chamber
ensure that the QCM does not overheat during the bake-off.
pre-bakeout certification is not necessary. Therefore, disregard following
statements including the QCM if using Method A. 7.2.7.1 Decrease temperature of QCM to –20 °C or desired
program selected temperature.
7.2.3 Close chamber door and evacuate chamber to 5.0E-05
torr or better vacuum. Maintain QCM at 25 °C during evacu-
NOTE 4—Collection at –110 °C captures all non-water volatiles while
ation if present. collection at –20 °C has a large heritage baseline.
NOTE 5—If QCM saturates, bakeoff per 7.2.7 then return to the
7.2.4 Once the desired vacuum
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: E2900 − 12 E2900 − 19
Standard Practice for
Spacecraft Hardware Thermal Vacuum Bakeout
This standard is issued under the fixed designation E2900; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice establishes methods for thermal vacuum bakeout of spacecraft and spacecraft components.
1.2 This practice defines the equipment, environment, and certification criteria for each type of bakeout.
1.3 The methods defined in this practice are intended to reduce component outgassing rates to levels necessary to meet mission
performance requirements of the contamination sensitive hardware. Times, temperatures, and configurations contained in this
document have been found to provide satisfactory results. Experienced operators may find that other, similar times, temperatures
and configurations have provided satisfactory results. If deviations from these criteria are deemed appropriate, they should be
detailed in the bakeout report.
1.4 This practice describes three bakeout methods: Method A, using prescribed time and pressure criteria; Method B, using
prescribed QCM stabilization rate criteria; and Method C, which measures the QCM deposition rate.
1.5 Determination of the acceptable molecular outgassing, selection of the bakeout method, and determination of the specific
test completion criteria are the responsibility of the user organization.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
E1546 Guide for Development of Fire-Hazard-Assessment Standards
E296 Practice for Ionization Gage Application to Space Simulators
E834 Practice for Determining Vacuum Chamber Gaseous Environment Using a Cold Finger
E1234 Practice for Handling, Transporting, and Installing Nonvolatile Residue (NVR) Sample Plates Used in Environmentally
Controlled Areas for Spacecraft
E1235 Test Method for Gravimetric Determination of Nonvolatile Residue (NVR) in Environmentally Controlled Areas for
Spacecraft
E1549E1546 Specification for ESD Controlled Garments Required in Cleanrooms and Controlled Environments for Spacecraft
for Non-Hazardous and Hazardous OperationsGuide for Development of Fire-Hazard-Assessment Standards
E1559 Test Method for Contamination Outgassing Characteristics of Spacecraft Materials
E1560 Test Method for Gravimetric Determination of Nonvolatile Residue From Cleanroom Wipers
E1731 Test Method for Gravimetric Determination of Nonvolatile Residue from Cleanroom Gloves
E2311 Practice for QCM Measurement of Spacecraft Molecular Contamination in Space
This test method practice is under the jurisdiction of ASTM Committee E21 on Space Simulation and Applications of Space Technology and is the direct responsibility
of Subcommittee E21.05 on Contamination.
Current edition approved Nov. 1, 2012Feb. 1, 2019. Published December 2012March 2019. Originally approved in 2012. Last previous edition approved in 2012 as E2900
– 12. DOI: 10.1520/E2900-12.10.1520/E2900-19.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E2900 − 19
2.2 Other Standards:
IEST-STD-CC1246 Product Cleanliness Levels and Contamination Control Program
4,5
MIL-STD-1246 Product Cleanliness Levels and Contamination Control Program
MIL-P-27401 Propellant Pressurizing Agent, Nitrogen
ISO-14644 Cleanrooms and associated clean environments
5,6
FED-STD-209 Federal Standard, Airborne Particulate Cleanliness Classes in Cleanrooms and Clean Zones
Available from Institute of Environmental Sciences and Technology (IEST), Arlington Place One, 2340 S. Arlington Heights Rd., Suite 100, Arlington Heights, IL
60005-4516, http://www.iest.org.
MIL-STD-1246 may be used in lieu of IEST-STD-CC1246 by mutual agreement of the parties in the contract.
Available from DLA Document Services, Building 4/D, 700 Robbins Ave., Philadelphia, PA 19111-5094, https://assist.daps.dla.mil/quicksearch/https://assist.daps.dla.mil/
quicksearch/.
FED-STD-209 may be used in lieu of ISO-14644 by mutual agreement of the parties in the contract.
E2900 − 19
3. Terminology
3.1 Definitions:
3.1.1 ambient conditions, n—room temperature and pressure.
3.1.2 pre-bakeout, n—to clean or condition, or both, a vacuum chamber prior to its use for flight hardware.
3.1.2 bakeout, n—a process by which volatile molecular contaminants are removed from a spacecraft component or article by
exposing it to vacuum and elevated temperature”. When the intent is to describe an action, this should be two words: to “bake
out”.temperature.
3.1.2.1 Discussion—
When the intent is to describe an action, this should be two words: to “bake out.”
3.1.3 cold finger, n—the device that is used in collecting the sample of the residual gases in an evacuated vacuum chamber.
3.1.4 cold plate, n—a vacuum stable metal plate filled with liquid nitrogen used to condense the volatile molecular (or
outgassing) contamination generated by the space component undergoing the bakeout.
3.1.5 cold shroud, n—the metal lining of the vacuum chamber (usually black painted or black anodized) used as a heating device
or when filled with liquid nitrogen, used to simulate deep space.
3.1.6 cold wall test, n—a test configuration used to simulate deep space, requiring analytical view factors for the calculation of
outgassing rates.
3.1.7 hot wall test, n—a test configuration, in which the hardware is isothermal with the surrounding environment.
Itenvironment; it assumes homogenous mixing for calculating outgassing rates.
3.1.8 outgassing, n—the evolution of a gas from a material, usually in a vacuum.
3.1.9 outgassing rate (g/s), n—the net rate of mass loss from a material sample as a result of outgassing. Outgassing rate can
-2 -1
be normalized per unit sample surface area and expressed as g·cm ·s or it can be normalized per unit initial sample mass and
-1 -1
expressed as g·g ·s .
3.1.9.1 Discussion—
-2 -1
Outgassing rate can be normalized per unit sample surface area and expressed as g·cm ·s or it can be normalized per unit initial
-1 -1
sample mass and expressed as g·g ·s .
3.1.10 QCM deposition rate stabilization (Hz/hr/hr), pre-bakeout, n—the acceleration of the QCM deposition rate.to clean or
condition, or both, a vacuum chamber prior to its use for flight hardware.
3.1.12 quartz crystal microbalance or QCM, n—a device for measuring small quantities of mass using the properties of a quartz
crystal oscillator.
3.1.11 QCM deposition rate, n—the QCM output (or beat) frequency change per unit time caused by the mass of a molecular
species condensing on the QCM crystal. The QCM deposition rate units may be converted to g/cm /s by multiplying by the mass
loading constant (m) provided by the vendor for the crystal used (i.e., for a 10 Mhz crystal, m=4.42E-9g/cm Hz).
3.1.11.1 Discussion—
The QCM deposition rate units may be converted to g/cm /s by multiplying by the mass loading constant (m) provided by the
vendor for the crystal used (that is, for a 10 Mhz crystal, m = 4.42E-9g/cm Hz).
3.1.12 QCM deposition rate stabilization (Hz/hr/hr), n—the acceleration of the QCM deposition rate.
3.1.13 QCM thermogravimetric analysis or QTGA, (QTGA), n—a technique in which a QCM is heated at a constant rate to
remove a collected deposit.
3.1.14 quartz crystal microbalance (QCM), n—a device for measuring small quantities of mass using the properties of a quartz
crystal oscillator.
3.1.15 temperature stabilization, n—temperature stabilization has been reached when the unit temperature is within 2°C2 °C of
the specified temperature and the rate of change is less than 3°C3 °C per hour as measured with the unit control thermocouple.
This rate can be extrapolated over a 20 min sample time. For example, stabilization has been achieved if two temperature
measurements taken 20 min apart are within 1°C of each other.
3.1.15.1 Discussion—
E2900 − 19
This rate can be extrapolated over a 20 min sample time. For example, stabilization has been achieved if two temperature
measurements taken 20 min apart are within 1 °C of each other.
3.1.16 total collection area, n—the sum of the surface area in the vacuum chamber that is equal to or colder than the QCM
crystal temperature.
3.1.17 visibly clean highly sensitive, VCHS,sensitive (VCHS), n—visual inspection conducted at a distance of 15–50 cm (6–18
in.) with white light of at least 1076 lumens/m (100 fc) intensity. Itintensity; it may be accompanied by ultraviolet (UV) inspection
as well.
3.2 Acronyms:
3.2.1 GN2—Gaseous Nitrogen
3.2.2 LN2—Liquid Nitrogen
3.2.3 MLI—Multi-Layer Insulation
3.2.4 NVR—Nonvolatile Residue
3.2.5 RGA—Residual Gas Analyzer
3.2.6 QCM—Quartz Crystal Microbalance
3.2.7 QTGA—QCM Thermogravimetric Analysis
3.2.8 TQCM—Temperature controlled Quartz Crystal Microbalance
3.2.9 VCHS—Visibly Clean Highly Sensitive
4. Summary of Practice
4.1 A vacuum chamber is configured in the same manner it would be configured for the hardware bakeout, except that the test
article is omitted.
4.2 The empty chamber and its support equipment is cleaned and inspected to VCHS. Then, the chamber is evacuated and
pre-baked at a temperature 10°C10 °C above the hardware bakeout temperature, using the same procedure used for the component
hardware.
4.2.1 For Method A, the chamber is ready for installation of flight hardware after 24 h under vacuum and temperature and a
visual inspection.
4.2.2 For Methods B and C, the chamber is ready when the measured QCM deposition rate, witness sample data, and visual
inspection results are acceptable.
4.3 The spacecraft component to be thermal vacuum baked is exposed to an elevated temperature and a vacuum of 5.0E-5 torr
or less for a specified amount of time or until the desired outgassing rate is reached.
4.3.1 Method A—The bakeout is terminated at a specified time limit and stabilized chamber pressure.
4.3.2 Method B—The bakeout is terminated when the QCM deposition rate stabilizes to a specified level.
4.3.3 Method C—There is a bakeout phase and a certification phase. The hardware is exposed to the program specific
o
qualification temperature (usually 1010 °C C above maximum predicted on-orbit operating temperatures) or the maximum
tolerable temperature of the component in accordance with Method B. In the certification phase, the temperature is lowered to the
predicted maximum on-orbit operating temperatures and the rate is measured. This provides realistic information that can be used
to obtain outgassing rates in on-orbit conditions and also provides information about the dependency of the component outgassing
rates on temperature. The bakeout is terminated when the QCM deposition rate reaches a specified level.
4.3.4 At the end of the bakeout, witness plates are removed and NVR wipe samples are taken of the cold plate.
5. Apparatus
5.1 Description—The bakeout apparatus consists of three main subsystems: a vacuum chamber (including ground support
equipment), a temperature control system, and a data acquisition system. Methods B and C require a QCM.
5.1.1 Vacuum Chamber—The principle components of the vacuum chamber are the pump, the chamber shrouds, and the
cryogenic cold plate if needed.
5.1.1.1 The pump should be capable of maintaining the required pressure for a mean free path greater than the largest dimension
of the chamber. Diffusion pumps use oil to capture gases and will increase deposition on the QCM. A cold trap between the
diffusion pump and vacuum chamber is recommended to reduce backstreaming. Clean, oil-free pumps such as cryogenic, sorption,
and turbomolecular are preferred to avoid backstreaming.
5.1.1.2 High Vacuum Gauge—An ion gauge or other gauge capable of monitoring pressures below 1e-4 torr. See Practice E296
for guidance in using ionization gauges.
5.1.1.3 Chamber Shrouds—The chamber shall be equipped with an inner lining or shroud that provides temperature control
which is maintained cold for “cold wall” testing and hot for “hot wall” testing. A bakeout box may be substituted for the shroud
for hot wall testing.
(1) Cold wall testing requires the hardware to be heated while the chamber shroud is kept cold, typically at LN temperatures.
E2900 − 19
(2) Hot wall testing requires an environment that is isothermal with the hardware, this is typically accomplished with a bakeout
box or the chamber shrouds. The bakeout box is an enclosed structure which surrounds the hardware and provides uniform heating
of components. There are only holes in the box to allow for a small planned vent and a view port for the QCM. The chamber shroud
is normally heated with hot GN and the heater plates operate using heater tapes or circulating hot fluid. Whichever heating system
is chosen, it should be sufficient to heat the item uniformly. Thermocouples should be placed appropriately to insure uniform
heating of the hardware.
5.1.1.4 Cold Traps—There are three different types of equipment that can be used to trap contaminants: a LN filled cold wall
of the shroud, ana LN filled cold plate/cold finger, or the cryopump/diffusion LN trap. The cold trap is kept cold throughout the
2 2
test and may be analyzed afterward for contaminant identification.
5.1.2 Temperature Control System—All temperatures of the bakeout hardware and the QCM are maintained by independently
controlled heaters to a precision of 62°C.62 °C.
5.1.2.1 Heating Equipment—In general, six different types of equipment may be used to heat the component: a bakeout box,
heat lamps, resistance bars, heater plates, heater tapes, or the chamber shroud. Methods A and B are independent of the method
of creating the environment temperature, while Method C requires either a hot wall or cold wall configuration.
(1) Arrays of heat lamps or resistance bars are commonly used for solar panels.
(2) The chamber shroud or aluminum heater plates are commonly used for electrical components. The chamber shroud is
normally heated with hot GN and the heater plates operate using heater tapes or circulating hot fluid.
(3) Heater tapes can be used on the component directly, but heater tape adhesives can bias the results and possibly contaminate
the hardware.
5.1.3 Data Acquisition System—Data acquisition, storage, and manipulation can be accomplished by any method that is capable
of monitoring QCM frequencies, QCM temperatures, QCM heater/cooler voltages, hardware temperatures, chamber pressure, and
data collection times at specified intervals. The system should be able to store collected data for later retrieval and analysis. An
automated, computer operated data collection system is recommended.
5.1.3.1 The QCM heater/cooler voltage is used as a diagnostic tool. If there is significant variation in the QCM frequency, it
may be related to poor QCM heater/cooler control.
5.1.3.2 Data storage intervals should be short enough to collect inherent variability of the QCM collection device. It has been
found that 1 to 5 min between records is satisfactory.
5.1.4 QCM—The placement of the QCM has a significant effect on the measurement of outgassing rates. If the QCM views hot
chamber surfaces capable of re-emitting contamination, such as it would in a hot box, the readings may be artificially high. If it
views a cold shroud, the readings will be too low.
-2 -1
5.1.4.1 The QCM used for this test shall have a sensitivity of at least 1.0E-08 g·cm ·Hz . 10 MHz or 15 MHz crystals meet
this requirement and are typically used for this application.
5.1.4.2 The QCM shall be thermally connected to a heat sink enabling the QCM to operate in its full temperature range. It may
be necessary to cool the heat sink mounting bracket with fluid or gas to keep the temperature stable.
(1) The sink for a TQCM must be maintained at no more than 40°C40 °C above the crystal operating temperature (see TQCM
manual for details). This ensures that the indium seals will not melt due to internal heat generated by the TQCM. It may be
necessary to heat a TQCM if the surrounding area is too cold for its electronics. An alternative is to provide multi-layer insulation
to thermally decouple the TQCM electronics from the cold environment.
(2) CQCMs are designed to withstand and perform at cryogenic temperatures as well as any temperature up to the maximum
allowed by the manufacturer. This is often 80°C.80 °C.
5.1.4.3 For a cold wall test, the QCM deposition rate must be monitored by the QCM positioned such that its field of view is
completely filled by the item undergoing bakeout. Since the QCM has a field of view between 143° and 150°, this means placing
the QCM within several centimetres of the hardware. If the QCM cannot be placed appropriately, which may be the case due to
support equipment or thermal requirements, the rate must be adjusted by modeling and analysis. For this reason it is important
to document the exact dimensional location of the QCM with respect to the hardware. Photographs of the test set-up are
recommended as well. If several components or parts are baked-out at once, multiple QCMs may be used to get an accurate
representation of the outgassing rates. For assembled electronics boxes, the QCM(s) should be placed as close to the box vent as
possible, or near a connector if there is no vent.
5.2 Ideal Chamber Internal Configuration—Commonly, the outgassing rate data generated by the thermal vacuum bakeout is
used as an input to spacecraft system level contamination analyses. For this reason, the ideal chamber configuration is one that
closely simulates the component’s on-orbit environment and its configuration installed onto the spacecraft.
5.2.1 Electronic boxesBoxes are generally situated inside of the spacecraft bus, thereforebus; therefore, the most likely choice
for a vacuum chamber set up would be the "hot box" or to have heated chamber shrouds with a cold plate at one end of the chamber
simulating a vent to cold space.
QCM readings may not be accurate unless the QCM field view is completely filled by the bake-out object. Exact measurements of the chamber and its equipment may
be made so that it the appropriate view factors and outgassing rates can be calculated using a contamination analysis tools such as TRASYS® and MOLFLUX®. If chamber
modeling is used, the source and limits of the model must be given. Method C offers an alternative.
E2900 − 19
5.2.2 Electrical harnessesHarnesses are notoriously high outgassing items. An often used method is to place them on an
aluminum grating plate, heat them with warm chamber shrouds, and collect the contamination with a large cold plate. This allows
the harnesses to be heated uniformly and provides a large cold surface area to collect great amounts of contamination that will most
likely evolve from the harnesses.
5.2.3 Because the thermal environment for thermal blankets can vary so drastically, it is hard to simulate. Therefore, the most
efficient way to bakeout thermal blankets and provide uniform heating would be hang them on aluminum or stainless wires inside
of a bakeout box or warm shrouds/cold plate configured chamber.
5.3 Optional Equipment:
5.3.1 Cold Finger—An additional cold plate/finger is often used at the end of the bakeout during the certification phase to
determine the identity and relative amount of any contamination remaining after the bakeout phase. Cold finger operations are
described in Practice E834.
5.3.2 Residual Gas Analyzer (RGA)—An RGA may be installed into the vacuum chamber for chemical identification of
outgassing species.
6. Support Equipment/Materials
6.1 Garments—Cleanroom smocks, cleanroom snoods or shower caps, and gloves should be worn during cleaning operations
and for handling the hardware after the completion of the bakeout. Cleanroom latex, polyethylene, or Nitrilegloves shall be used.
For bakeout items sensitive to particulate contamination, full bunny suits may be required as designated by the contractor.
6.2 Witness Samples and NVR Sample Wipes—Witness plates such as those described in Practice E1234 may be used for
collecting contamination during the pre-bakeout and the hardware bakeout. Pre-extracted low NVR sample wipes can also be used
to verify chamber cleanliness by sampling chamber walls or the cold plate.
6.2.1 High Purity, Low NVR Solvents are required for cleaning the chamber and other hardware prior to insertion of the
components to be baked-out. Suitable reagent grade solvents include isopropyl alcohol and ethanol (or other low NVR solvents
which meet local safety standards). The suitability of these solvents for the specific application must be determined by the user.
6.2.2 Wipers—Suitable wipers for cleaning include low NVR cleanroom quality polyester or nylon.
6.3 HEPA Filtered Portable Clean Tent—For items undergoing a bakeout that are sensitive to particulate contamination, a clean
tent, certified to the required ISO-14644 [Fed-Std-209][FED-STD-209] cleanliness class, may be used installed over the opening
to the chamber.
7. Procedure
NOTE 1—There are three bakeout processes that can be used:
Method A (Time and Temperature) is generally used for components that do not have a line-of-sight to contamination sensitive hardware.
Method B (Outgassing Stabilization) may be used for components that do not have a line-of sight to sensitive hardware, yet have TQCM monitoring
requirements.
Method C (Outgassing Measurement) is commonly used for contamination sensitive hardware and components which have a direct line-of-sight to
that hardware.
See Table 1 for typical descriptions of test parameters for each method.
7.1 Chamber Preparation:
7.1.1 Chamber preparation includes a chamber cleaning and a pre-bakeout/chamber cleanliness certification.
7.1.2 Don appropriate cleanroom smocks and gloves described in 6.1.
7.1.3 The empty chamber shall be cleaned with non-linting cleanroom wipers per 6.3 and a solvent compatible with the chamber
materials of construction and the suspected contaminants to be removed (isopropyl alcohol is generally compatible with vacuum
chamber paints, see 6.2). (Warning—Cleaning with solvents in an enclosed space may be hazardous. A special breathing
apparatus, such as a respirator with the appropriate solvent cartridge filter may be necessary. All procedures should be reviewed
for conformance to local safety requirements.)
NOTE 2—Cleaning with solvents in an enclosed space may be hazardous. A special breathing apparatus, such as a respirator with the appropriate solvent
cartridge filter may be necessary. All procedures should be reviewed for conformance to local safety requirements.
7.1.4 Solvent wipe clean all support fixtures, cabling, heaters, a cold wall or plate, using a solvent compatible with materials
of construction and install into the chamber. Support equipment may be cleaned and verified to an IEST-STD-CC1246
[MIL-STD-1246] level as necessary.
7.1.5 The QCM shall be chemically cleaned according to instructions provided in Test Method E1559 and placed within the
chamber per 5.1.4 as it will be installed for the hardware bakeout.
Garments and gloves are available commercially but should be tested for suitability prior to use. Testing may be performed according to Guide E1546 and Test Method
E1731 respectively, or according to contractor requirements.
Wipers are available commercially but should be tested prior to use for suitability and NVR per ASTM Test Method E1560 or contractor requirements.
E2900 − 19
TABLE 1 Description of Typical Test Parameters for Bakeout Methods A, B and C
NOTE 1—Unit acceptance or qualification temperature (10°C above maximum on-orbit operating predictions).
NOTE 2—May be adjusted to meet hardware design or program requirements. Because bakeout time and efficiency are dependent on temperature, the
chosen temperature should be the highest possible without damage to hardware. Blankets baked above 100°C may shrink several percent.
NOTE 3—A minimum bakeout time may be estimated by 960/T(°C). Specified nominal times can be used for planning purposes or may be adjusted
to meet specific program requirements. A minimum bakeout time of 16 to 24 h is recommended.
NOTE 4—Collection at –110°C captures all non-water volatiles while collection at –20°C has been used frequently when no temperature is specified.
NOTE 5—QCM temperature may be adjusted to meet program requirements. Chosen QCM temperature is generally based on the on-orbit predictions
for the coldest contamination sensitive surface.
Method(s) Affected A, B, C A B, C B, C
Nominal Bakeout Time (hrs) QCM Temp (°C)
Bakeout Item Minimum Bakeout Temp (°C) Bakeout Rate Stabilization
(Note 3) (Note 4 and Note 5)
Electronic components Note 1 48 –20 or –110 <3%/hr change in rate
Solar Array Note 1 48 –20 or –110 <3% change in rate
Thermal Blankets 95 ± 5(Note 2) 72 –20 or –110 <3% change in rate
Electrical Harnesses 95 ± 5(Note 2) 96 –20 or –110 <3% change in rate
TABLE 1 Description of Typical Test Parameters for Bakeout Methods A, B, and C
Method(s) Affected A, B, C A B, C B, C
Nominal Bakeout Time (hrs) QCM Temp (°C)
Bakeout Item Minimum Bakeout Temp (°C) Bakeout Rate Stabilization
C D, E
A
Electronic Components 48 –20 or –110 <3 % ⁄hr change in rate
A
Solar Array 48 –20 or –110 <3 % change in rate
B
Thermal Blankets 95 ± 5 72 –20 or –110 <3 % change in rate
B
Electrical Harnesses 95 ± 5 96 –20 or –110 <3 % change in rate
A
Unit acceptance or qualification temperature (10 °C above maximum on-orbit operating predictions).
B
May be adjusted to meet hardware design or program requirements. Because bakeout time and efficiency are dependent on temperature, the chosen temperature should
be the highest possible without damage to hardware. Blankets baked above 100 °C may shrink several percent.
C
A minimum bakeout time may be estimated by 960/T(°C). Specified nominal times can be used for planning purposes or may be adjusted to meet specific program
requirements. A minimum bakeout time of 16 to 24 h is recommended.
D
Collection at –110 °C captures all non-water volatiles, while collection at –20 °C has been used frequently when no temperature is specified.
E
QCM temperature may be adjusted to meet program requirements. Chosen QCM temperature is generally based on the on-orbit predictions for the coldest contamination
sensitive surface.
7.1.6 Visually inspect chamber with white light and ultraviolet light (optional) illumination for complete removal of adhesive
residues, grease, oil, particles, metal shavings, or other foreign materials. Areas not adequately cleaned shall be re-cleaned.
7.1.7 Install witness plates described in 6.2 into the chamber such that they will have a view to the same equipment or chamber
wall that the actual hardware will have during its bakeout.
7.2 Chamber Pre-Bake:
7.2.1 For Method A, the pre-bake may or may not be performed depending on the heritage of the chamber. The need for a
pre-bakeout must be determined by the user.
NOTE 2—If the final chamber pressure for a proceeding measurement is significantly less than the required final chamber pressure for the bakeout under
consideration, indicating a “clean chamber”,chamber,” then consideration can be given to waiving the chamber bakeout portion of the processing cycle.
This decision should be recorded in the processing paperwork for the sample being processed and include specific information on the chamber pressure,
temperature, and sample identity for the proceeding sample.
7.2.2 For Methods B and C, the pre-bake shall be performed so that the outgassing rate measurements are not biased by high
background chamber rates.
NOTE 3—If performing Method A, QCM monitoring during a chamber pre-bakeout certification is not necessary. Therefore, disregard following
statements including the QCM if using Method A.
7.2.3 Close chamber door and evacuate chamber to 5.0E-05 torr or better vacuum. Maintain QCM at 25°C25 °C during
evacuation if present.
7.2.4 Once the desired vacuum level is reached, fill cold plate or other support hardware (i.e. (that is, chamber shroud), or both,
with LN according to configurations described in 5.2. For Method A, this step is not necessary if a bell jar type chamber without
a cold plate is used.
7.2.5 Increase heating element (lamps, hot box, etc)etc.) temperature until it stabilizes to 10°C10 °C
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