Standard Test Methods for Apparent Porosity, Apparent Specific Gravity, and Bulk Density of Graphite Electrodes

SIGNIFICANCE AND USE
3.1 The results of these test methods can be used as a quality control or quality assurance check of electrodes either during their manufacture or at the user's location. The results of these methods tend to be operator-sensitive; therefore, care must be taken in the execution of the test in order to obtain reproducible results.
SCOPE
1.1 These test methods cover the determination of apparent porosity, apparent specific gravity, and bulk density of cores taken from graphite electrodes manufactured for use in electric arc furnaces. (See also C559 and C838.)  
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Nov-2020

Relations

Effective Date
01-Dec-2023
Effective Date
01-May-2020
Effective Date
01-May-2020
Effective Date
01-Jan-2016
Effective Date
01-Jan-2016
Effective Date
01-Oct-2015
Effective Date
01-May-2010
Effective Date
01-May-2010
Effective Date
01-May-2010
Effective Date
01-Nov-2005
Effective Date
01-Jun-2005
Effective Date
01-Jun-2005
Effective Date
10-Nov-2001
Effective Date
10-Apr-2000
Effective Date
10-Apr-2000

Overview

ASTM C1039-85(2020)e1, titled "Standard Test Methods for Apparent Porosity, Apparent Specific Gravity, and Bulk Density of Graphite Electrodes," is an international standard developed by ASTM International. This standard specifies precise test methods to determine three crucial physical properties-apparent porosity, apparent specific gravity, and bulk density-of graphite electrodes, which are commonly used in electric arc furnaces. Measuring these properties is essential for both manufacturers and end-users to ensure product quality, performance consistency, and compliance with industry requirements.

Key Topics

  • Apparent Porosity: This refers to the percentage of open pores within the graphite electrode that are accessible to fluids under test conditions. Knowing the porosity helps in predicting the electrode's efficiency and lifespan in the harsh environment of electric arc furnaces.

  • Apparent Specific Gravity: The specific gravity indicates the density of the non-porous portion of the graphite electrode, providing insights into its structure and strength.

  • Bulk Density: This measurement considers the mass per unit volume, accounting for the spaces between particles and within pores. Bulk density is critical for determining the overall quality and stability of the electrodes.

  • Quality Control and Assurance: The test results obtained through these methods are highly sensitive to operator practices. Consistent application of the standard is necessary to get reliable, reproducible results, making it essential for laboratories and manufacturing facilities.

Applications

ASTM C1039-85(2020)e1 is widely used in several practical applications, including:

  • Manufacturing Quality Control: Graphite electrode manufacturers utilize these test methods during and after production to ensure that products meet specified criteria for porosity, density, and strength, contributing to higher performance and fewer defects.

  • Incoming Material Inspection: End-users, such as steel mills employing electric arc furnaces, use these methods for acceptance testing, ensuring that supplied electrodes conform to contract specifications.

  • Comparison Across Batches and Suppliers: By using standardized test methods, organizations can effectively compare electrodes from different batches or suppliers, aiding in procurement and quality assurance processes.

  • Research and Development: R&D departments use these tests to develop new electrode products or enhance existing formulations by understanding how manufacturing changes affect physical properties.

Related Standards

The ASTM C1039-85(2020)e1 standard references several other important ASTM standards relevant to carbon and graphite materials, including:

  • ASTM C559: Standard Test Method for Bulk Density by Physical Measurements of Manufactured Carbon and Graphite Articles.
  • ASTM C838: Standard Test Method for Bulk Density of As-Manufactured Carbon and Graphite Shapes.
  • ASTM C783: Practice for Core Sampling of Graphite Electrodes.

These related standards provide complementary procedures and definitions for evaluating carbon and graphite products used in industrial applications.


Keywords: Apparent porosity, apparent specific gravity, bulk density, graphite electrodes, ASTM C1039, electric arc furnace, carbon, physical properties, quality control, laboratory testing.

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Frequently Asked Questions

ASTM C1039-85(2020)e1 is a standard published by ASTM International. Its full title is "Standard Test Methods for Apparent Porosity, Apparent Specific Gravity, and Bulk Density of Graphite Electrodes". This standard covers: SIGNIFICANCE AND USE 3.1 The results of these test methods can be used as a quality control or quality assurance check of electrodes either during their manufacture or at the user's location. The results of these methods tend to be operator-sensitive; therefore, care must be taken in the execution of the test in order to obtain reproducible results. SCOPE 1.1 These test methods cover the determination of apparent porosity, apparent specific gravity, and bulk density of cores taken from graphite electrodes manufactured for use in electric arc furnaces. (See also C559 and C838.) 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 3.1 The results of these test methods can be used as a quality control or quality assurance check of electrodes either during their manufacture or at the user's location. The results of these methods tend to be operator-sensitive; therefore, care must be taken in the execution of the test in order to obtain reproducible results. SCOPE 1.1 These test methods cover the determination of apparent porosity, apparent specific gravity, and bulk density of cores taken from graphite electrodes manufactured for use in electric arc furnaces. (See also C559 and C838.) 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM C1039-85(2020)e1 is classified under the following ICS (International Classification for Standards) categories: 71.100.99 - Other products of the chemical industry. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM C1039-85(2020)e1 has the following relationships with other standards: It is inter standard links to ASTM C838-16(2023), ASTM C783-85(2020), ASTM C559-16(2020), ASTM C559-16, ASTM C838-16, ASTM C783-85(2015), ASTM C559-90(2010), ASTM C838-96(2010)e1, ASTM C783-85(2010)e1, ASTM C838-96(2005), ASTM C783-85(2005), ASTM C559-90(2005), ASTM C838-96(2001), ASTM C559-90(2000), ASTM C783-85(2000). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM C1039-85(2020)e1 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
´1
Designation:C1039 −85 (Reapproved 2020)
Standard Test Methods for
Apparent Porosity, Apparent Specific Gravity, and Bulk
Density of Graphite Electrodes
This standard is issued under the fixed designation C1039; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
ε NOTE—Editorially updated 3.1, 4.3.1, Note 1, and 9.1 in December 2020.
1. Scope their manufacture or at the user’s location. The results of these
methods tend to be operator-sensitive; therefore, care must be
1.1 These test methods cover the determination of apparent
takenintheexecutionofthetestinordertoobtainreproducible
porosity, apparent specific gravity, and bulk density of cores
results.
taken from graphite electrodes manufactured for use in electric
arc furnaces. (See also C559 and C838.)
4. Apparatus
1.2 The values stated in SI units are to be regarded as
4.1 Drying Oven.
standard. No other units of measurement are included in this
standard.
4.2 Analytical Balance, capable of weighing to 0.1 g.
1.3 This standard does not purport to address the safety
4.3 Autoclave or Pressure Vessel, capable of withstanding
concerns, if any, associated with its use. It is the responsibility
one atmosphere externally and designed to withstand at least
of the user of this standard to establish appropriate safety,
448 kPa to 483 kPa internal pressure.
health, and environmental practices and determine the appli-
4.3.1 Thepressurevesselshallbeprovidedwithanopen-top
cability of regulatory limitations prior to use.
container to hold the specimens and a means of introducing
1.4 This international standard was developed in accor-
water around the specimens while specimens are being held at
dance with internationally recognized principles on standard-
low pressure.
ization established in the Decision on Principles for the
4.4 Vacuum Pump.
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
4.5 Wire Loop, Halter or Stirrup, fabricated with 22 AWG
Barriers to Trade (TBT) Committee.
(9.643 mm) copper wire shall be provided for determining
suspended weight.
2. Referenced Documents
4.6 Smooth Linen or Cotton Cloth.
2.1 ASTM Standards:
C559 Test Method for Bulk Density by Physical Measure-
5. Test Specimens and Sampling
ments of Manufactured Carbon and Graphite Articles
C783 Practice for Core Sampling of Graphite Electrodes 5.1 Electrodes can be sampled using Practice C783 that
C838 Test Method for Bulk Density of As-Manufactured result in a specimen with approximately 50 mm diameter and
Carbon and Graphite Shapes 191 mm long or a specimen of equivalent volume.
5.2 If sizes and shapes which are different from those
3. Significance and Use
described in 5.1, these shall be included in the report.
3.1 Theresultsofthesetestmethodscanbeusedasaquality
5.3 For each test, select at least five electrodes, at random,
control or quality assurance check of electrodes either during
to represent a lot.The lot size will be determined by agreement
of the parties desiring the tests.
These test methods are under the jurisdiction of ASTM Committee D02 on
Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of
Subcommittee D02.F0 on Manufactured Carbon and Graphite Products.
6. Calibration
Current edition approved Dec. 1, 2020. Published December 2020. Originally
6.1 Prior to obtaining the suspended weights of the
approved in 1985. Last previous edition approved in 2015 as C1039 – 85 (2015).
DOI: 10.1520/C1039-85R20E01.
specimens, the balance shall be adjusted to zero with the wire
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
stirrup suspended from the balance and immersed into a
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
container of the liquid to the same depth in the liquid as occurs
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. when a specimen is in place.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
´1
C1039−85 (2020)
7. Procedure where:
V = exterior volume, cm ,
7.1 Determinations of Dry Weight, D:
W = saturated weight, g, and
7.1.1 Dry the test specimens to constant weight by heating
S = suspended weight, g.
to 100 °C to 110 °C. Cool and determine the dry weight, D,in
NOTE 2—This assumes that one cubic centimetre of water weighs 1 g.
grams to the nearest 0.1 g. If the time between drying and
This is true within about 3 parts in 1000 for water at 20 °C to 25 °C.
weighing exceeds 8 h, the specimens must be stored in a
8.2 Volume of Open Pores—Obtain the volume of open
desiccator.
pores by subtracting the dry weight, D, from the saturated
7.1.2 The determination of dry weight may be done either
weight, W.
before or after the saturation operation. If the specimen is
friable or there is evidence that particles have broken loose Volume of open pores, cm 5 W 2 D (2)
during the saturation operation, the dry weight shall be
8.3 Volume of Impervious Portion—Obtain the volume of
obtained after the suspended and saturated weights have been
impervious portion by subtracting the suspended weight, S,
determined. Drying as described in 7.1.1 must be carried out.
from the dry weight, D.
7.2 Saturation:
Volume of impervious portion, cm 5 D 2 S (3)
7.2.1 Using the pressure vessel describ
...

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