Standard Practice for Exposing and Evaluating Metals and Alloys in Surface Seawater

SIGNIFICANCE AND USE
4.1 The procedures described herein are recommended for evaluating the corrosion or marine fouling behavior, or both, of materials exposed to quiescent or local tidal flow conditions, or both.  
4.1.1 This practice is not intended to cover the influence of high seawater velocity or the behavior of materials in seawater which has been transported from its source.  
4.1.2 Some aspects of this practice may be applicable to testing in tanks and troughs, which are continuously provided with surface seawater pumped directly from the source. Additionally, some aspects may also be applicable to deep ocean testing.
Note 1: Guide G78 provides guidance for conducting crevice corrosion tests under controlled seawater test conditions.  
4.2 While the duration of testing may be dictated by the test objectives, exposures of more than six months or one year are commonly used to minimize the effects of environmental variables associated with seasonal changes or geographic location, or both. Refer also to 7.3 for test duration recommendations.  
4.3 The procedures described are applicable for the exposure of simple test panels, welded test panels, or those configured to assess the effects of crevices, or both, such as those described in Guide G78. In addition, they are useful for testing of actual components and fabricated assemblies.  
4.4 It is prudent to include control materials with known resistance to seawater corrosion or fouling, or both, as described in Test Method D3623.
Note 2: Materials which have been included in ASTM Worldwide Seawater Corrosivity Studies include UNS K01501 (carbon steel), UNS C70600 (90/10 CuNi) and UNS A95086 (5086-H116 Al).2, 4
Note 3: In the case of evaluations of aluminum alloys, care should be exercised in the location of specimens near copper or high copper-containing alloys. In some instances, it is not sufficient to simply electrically isolate specimens to prevent bi-metallic (galvanic) corrosion; copper ions from nearby corroding co...
SCOPE
1.1 This practice covers conditions for the exposure of metals, alloys, and other materials in natural surface seawater such as those typically found in bays, harbors, channels, and so forth,2 as contrasted with deep ocean testing.3 This practice covers full immersion, tidal zone and related splash, and spray zone exposures.2, 4  
1.2 This practice sets forth general procedures that should be followed in conducting seawater exposure tests so that meaningful comparisons may be made from one location to another.  
1.3 This practice identifies recommended procedures for evaluating the effects of natural surface seawater on the materials exposed.  
1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Oct-2020
Technical Committee
G01 - Corrosion of Metals

Relations

Effective Date
01-Dec-2023
Effective Date
01-Aug-2020
Effective Date
01-Nov-2015
Effective Date
01-Nov-2015
Effective Date
01-May-2013
Effective Date
01-Nov-2012
Effective Date
01-Jun-2012
Effective Date
01-Dec-2011
Effective Date
01-Mar-2011
Effective Date
01-Mar-2011
Effective Date
01-May-2009
Effective Date
01-May-2007
Effective Date
01-May-2007
Effective Date
01-May-2005
Effective Date
01-May-2005

Overview

ASTM G52-20: Standard Practice for Exposing and Evaluating Metals and Alloys in Surface Seawater establishes recommended procedures for evaluating the corrosion and marine fouling behavior of metals and alloys exposed to natural surface seawater environments. Developed by ASTM International, this standard practice is essential for those testing, comparing, and reporting the behavior of various materials subject to full immersion, tidal, splash, and spray zone exposures in bays, harbors, and similar settings. It provides clear methodologies for ensuring consistent, reliable results when assessing materials for use in marine applications.

Key Topics

  • Exposure Conditions: The standard defines procedures for exposing specimens under quiescent or local tidal flow conditions typical of natural seawater environments. It specifically excludes high-velocity seawater and transported seawater scenarios.

  • Specimen Preparation: Guidelines are provided for preparing, marking, cleaning, and installing test specimens in racks, ensuring electrical insulation and minimizing the risk of galvanic corrosion, especially with dissimilar metals like aluminum and copper.

  • Testing Duration: While specific durations depend on test objectives, longer exposures (over six months to a year or more) are recommended to account for environmental variations such as seasonal and geographical changes.

  • Evaluation Procedures: Methods include periodic mass loss measurements, inspection for localized forms of corrosion (such as pitting, crevice corrosion, or stress corrosion cracking), and assessment of mechanical property changes post-exposure.

  • Use of Controls: The inclusion of control materials with known seawater resistance, as described in ASTM D3623, is advised to benchmark specimen performance and ensure meaningful comparative data.

  • Reporting Requirements: Detailed reporting on specimen description, exposure conditions, observed corrosion forms, and changes in mechanical properties is emphasized for consistency across studies and locations.

Applications

ASTM G52-20 is widely used in:

  • Marine Engineering and Construction: Selecting and qualifying metals and alloys for shipbuilding, offshore platforms, seawalls, pipelines, and submerged structures.
  • Material Science Research: Investigating the natural corrosion and fouling behavior of new or untreated materials in realistic seawater environments.
  • Quality Assurance and Control: Routine exposure testing to evaluate batch-to-batch consistency for materials intended for marine deployment.
  • Product Development: Comparing the performance of different alloys, coatings, or manufacturing processes in surface seawater conditions.

The standard’s practical value lies in its clear procedures for exposure setup, specimen handling, and data interpretation-features that allow meaningful comparison of results from different test sites worldwide.

Related Standards

  • ASTM D3623: Test Method for Testing Antifouling Panels in Shallow Submergence
  • ASTM G1: Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens
  • ASTM G30/G38/G39/G58: Practices for Making and Using Various Stress-Corrosion Test Specimens
  • ASTM G46: Guide for Examination and Evaluation of Pitting Corrosion
  • ASTM G78: Guide for Crevice Corrosion Testing of Stainless Alloys in Seawater
  • ASTM G193: Terminology and Acronyms Relating to Corrosion

Summary

ASTM G52-20 is the authoritative standard for exposing and evaluating metals and alloys in natural surface seawater, supporting engineers, researchers, and quality professionals in making informed decisions about material selection, corrosion mitigation strategies, and component design for marine environments. By adhering to this practice, practitioners ensure their findings are accurate, reproducible, and comparable across projects and geographies, enabling better asset longevity and performance in challenging marine conditions.

Keywords: ASTM G52-20, surface seawater corrosion testing, marine fouling evaluation, metal exposure testing, standard practice, marine engineering standards, specimen preparation, corrosion rate, seawater environments, control materials, crevice corrosion.

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Frequently Asked Questions

ASTM G52-20 is a standard published by ASTM International. Its full title is "Standard Practice for Exposing and Evaluating Metals and Alloys in Surface Seawater". This standard covers: SIGNIFICANCE AND USE 4.1 The procedures described herein are recommended for evaluating the corrosion or marine fouling behavior, or both, of materials exposed to quiescent or local tidal flow conditions, or both. 4.1.1 This practice is not intended to cover the influence of high seawater velocity or the behavior of materials in seawater which has been transported from its source. 4.1.2 Some aspects of this practice may be applicable to testing in tanks and troughs, which are continuously provided with surface seawater pumped directly from the source. Additionally, some aspects may also be applicable to deep ocean testing. Note 1: Guide G78 provides guidance for conducting crevice corrosion tests under controlled seawater test conditions. 4.2 While the duration of testing may be dictated by the test objectives, exposures of more than six months or one year are commonly used to minimize the effects of environmental variables associated with seasonal changes or geographic location, or both. Refer also to 7.3 for test duration recommendations. 4.3 The procedures described are applicable for the exposure of simple test panels, welded test panels, or those configured to assess the effects of crevices, or both, such as those described in Guide G78. In addition, they are useful for testing of actual components and fabricated assemblies. 4.4 It is prudent to include control materials with known resistance to seawater corrosion or fouling, or both, as described in Test Method D3623. Note 2: Materials which have been included in ASTM Worldwide Seawater Corrosivity Studies include UNS K01501 (carbon steel), UNS C70600 (90/10 CuNi) and UNS A95086 (5086-H116 Al).2, 4 Note 3: In the case of evaluations of aluminum alloys, care should be exercised in the location of specimens near copper or high copper-containing alloys. In some instances, it is not sufficient to simply electrically isolate specimens to prevent bi-metallic (galvanic) corrosion; copper ions from nearby corroding co... SCOPE 1.1 This practice covers conditions for the exposure of metals, alloys, and other materials in natural surface seawater such as those typically found in bays, harbors, channels, and so forth,2 as contrasted with deep ocean testing.3 This practice covers full immersion, tidal zone and related splash, and spray zone exposures.2, 4 1.2 This practice sets forth general procedures that should be followed in conducting seawater exposure tests so that meaningful comparisons may be made from one location to another. 1.3 This practice identifies recommended procedures for evaluating the effects of natural surface seawater on the materials exposed. 1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 The procedures described herein are recommended for evaluating the corrosion or marine fouling behavior, or both, of materials exposed to quiescent or local tidal flow conditions, or both. 4.1.1 This practice is not intended to cover the influence of high seawater velocity or the behavior of materials in seawater which has been transported from its source. 4.1.2 Some aspects of this practice may be applicable to testing in tanks and troughs, which are continuously provided with surface seawater pumped directly from the source. Additionally, some aspects may also be applicable to deep ocean testing. Note 1: Guide G78 provides guidance for conducting crevice corrosion tests under controlled seawater test conditions. 4.2 While the duration of testing may be dictated by the test objectives, exposures of more than six months or one year are commonly used to minimize the effects of environmental variables associated with seasonal changes or geographic location, or both. Refer also to 7.3 for test duration recommendations. 4.3 The procedures described are applicable for the exposure of simple test panels, welded test panels, or those configured to assess the effects of crevices, or both, such as those described in Guide G78. In addition, they are useful for testing of actual components and fabricated assemblies. 4.4 It is prudent to include control materials with known resistance to seawater corrosion or fouling, or both, as described in Test Method D3623. Note 2: Materials which have been included in ASTM Worldwide Seawater Corrosivity Studies include UNS K01501 (carbon steel), UNS C70600 (90/10 CuNi) and UNS A95086 (5086-H116 Al).2, 4 Note 3: In the case of evaluations of aluminum alloys, care should be exercised in the location of specimens near copper or high copper-containing alloys. In some instances, it is not sufficient to simply electrically isolate specimens to prevent bi-metallic (galvanic) corrosion; copper ions from nearby corroding co... SCOPE 1.1 This practice covers conditions for the exposure of metals, alloys, and other materials in natural surface seawater such as those typically found in bays, harbors, channels, and so forth,2 as contrasted with deep ocean testing.3 This practice covers full immersion, tidal zone and related splash, and spray zone exposures.2, 4 1.2 This practice sets forth general procedures that should be followed in conducting seawater exposure tests so that meaningful comparisons may be made from one location to another. 1.3 This practice identifies recommended procedures for evaluating the effects of natural surface seawater on the materials exposed. 1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM G52-20 is classified under the following ICS (International Classification for Standards) categories: 77.060 - Corrosion of metals. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM G52-20 has the following relationships with other standards: It is inter standard links to ASTM G58-85(2023), ASTM D3623-78a(2020), ASTM G30-97(2015), ASTM G58-85(2015), ASTM G46-94(2013), ASTM G78-01(2012), ASTM D3623-78a(2012), ASTM G1-03(2011), ASTM G58-85(2011), ASTM G39-99(2011), ASTM G30-97(2009), ASTM G78-01(2007), ASTM G38-01(2007), ASTM G46-94(2005), ASTM G39-99(2005). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM G52-20 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: G52 − 20
Standard Practice for
Exposing and Evaluating Metals and Alloys in Surface
Seawater
This standard is issued under the fixed designation G52; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.Asuperscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This practice covers conditions for the exposure of 2.1 ASTM Standards:
metals, alloys, and other materials in natural surface seawater D3623 Test Method for Testing Antifouling Panels in Shal-
such as those typically found in bays, harbors, channels, and so low Submergence
2 3
forth, as contrasted with deep ocean testing. This practice G1 Practice for Preparing, Cleaning, and Evaluating Corro-
covers full immersion, tidal zone and related splash, and spray sion Test Specimens
2,4
zone exposures. G30 Practice for Making and Using U-Bend Stress-
Corrosion Test Specimens
1.2 This practice sets forth general procedures that should
G38 Practice for Making and Using C-Ring Stress-
be followed in conducting seawater exposure tests so that
Corrosion Test Specimens
meaningful comparisons may be made from one location to
G39 Practice for Preparation and Use of Bent-Beam Stress-
another.
Corrosion Test Specimens
1.3 This practice identifies recommended procedures for
G46 Guide for Examination and Evaluation of Pitting Cor-
evaluating the effects of natural surface seawater on the
rosion
materials exposed.
G58 Practice for Preparation of Stress-Corrosion Test Speci-
mens for Weldments
1.4 The values stated in SI units are to be regarded as
standard. The values given in parentheses after SI units are G78 Guide for Crevice Corrosion Testing of Iron-Base and
Nickel-Base Stainless Alloys in Seawater and Other
provided for information only and are not considered standard.
Chloride-Containing Aqueous Environments
1.5 This standard does not purport to address all of the
G193 Terminology and Acronyms Relating to Corrosion
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
3. Terminology
priate safety, health, and environmental practices and deter-
3.1 Terms relative to this subject matter can be found in
mine the applicability of regulatory limitations prior to use.
Terminology G193.
1.6 This international standard was developed in accor-
dance with internationally recognized principles on standard-
4. Significance and Use
ization established in the Decision on Principles for the
4.1 The procedures described herein are recommended for
Development of International Standards, Guides and Recom-
evaluating the corrosion or marine fouling behavior, or both, of
mendations issued by the World Trade Organization Technical
materialsexposedtoquiescentorlocaltidalflowconditions,or
Barriers to Trade (TBT) Committee.
both.
4.1.1 This practice is not intended to cover the influence of
This practice is under the jurisdiction of ASTM Committee G01 on Corrosion
high seawater velocity or the behavior of materials in seawater
of Metals, and is the direct responsibility of Subcommittee G01.04 on Corrosion of
which has been transported from its source.
Metals in Natural Atmospheric and Aqueous Environments.
Current edition approved Nov. 1, 2020. Published November 2020. Originally
4.1.2 Some aspects of this practice may be applicable to
ε1
approved in 1976. Last previous edition approved in 2016 as G52 – 00 (2016) .
testing in tanks and troughs, which are continuously provided
DOI: 10.1520/G0052-20.
with surface seawater pumped directly from the source.
Kirk, W. W., and Pikul, S. J., Seawater Corrosivity Around the World: Results
Additionally, some aspects may also be applicable to deep
from Three Years of Testing, ASTM STP 1086 Corrosion in Natural Waters, 1990,
pp. 3-36.
ocean testing.
Reinhart, F. M., “Corrosion of Materials in Hydrospace,” Technical Report
R-304, U.S. Naval Civil Engineering Laboratory, Port Hueneme, CA, December
1966. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Phull, B. S., Pikul, S. J., and Kain, R. M., Seawater Corrosivity Around the contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
World: Results from Five Years of Testing, ASTM STP 1300 Corrosion in Natural Standards volume information, refer to the standard’s Document Summary page on
Waters, Vol 2, 1997, pp. 34-73. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
G52−20
NOTE 1—Guide G78 provides guidance for conducting crevice corro-
crevice corrosion of some susceptible materials, for example,
sion tests under controlled seawater test conditions.
some stainless steel and aluminum alloys.
4.2 While the duration of testing may be dictated by the test
NOTE 4—Bolts used to secure the insulators must be galvanically
objectives, exposures of more than six months or one year are
compatible with the test rack.
commonly used to minimize the effects of environmental
6.3 Spacing of the mounted specimens can be important. It
variables associated with seasonal changes or geographic
is desirable to have sufficient space between surfaces of test
location, or both. Refer also to 7.3 for test duration recommen-
specimens to ensure that adequate water flows between them
dations.
and that with long exposures the accumulated fouling will not
4.3 The procedures described are applicable for the expo-
block off the surface to the presence of the seawater environ-
sure of simple test panels, welded test panels, or those
ment.
configured to assess the effects of crevices, or both, such as
6.4 Specimen location maps or charts should be prepared
those described in Guide G78. In addition, they are useful for
and maintained to ensure positive identification at the conclu-
testing of actual components and fabricated assemblies.
sion of testing. Pre-exposure photographs of assembled test
4.4 It is prudent to include control materials with known
racks are useful.
resistance to seawater corrosion or fouling, or both, as de-
6.5 Racks may be suspended by such materials as nylon,
scribed in Test Method D3623.
polyester, or polypropylene rope depending on prevailing
NOTE 2—Materials which have been included in ASTM Worldwide
conditions. Steel wire rope should be avoided.
Seawater Corrosivity Studies include UNS K01501 (carbon steel), UNS
6.5.1 For multiple year exposures, it is recommended that
2,4
C70600 (90/10 CuNi) and UNS A95086 (5086-H116 Al).
the rack support rope be resistant to degradation by seawater as
NOTE 3—In the case of evaluations of aluminum alloys, care should be
well as ultraviolet light.
exercised in the location of specimens near copper or high copper-
containing alloys. In some instances, it is not sufficient to simply
6.6 Exposure racks should be suspended so that attached
electrically isolate specimens to prevent bi-metallic (galvanic) corrosion;
specimens will be oriented vertically and subjected to the full
copper ions from nearby corroding copper or copper-base alloys can
effects of the seawater but free of galvanic contact with other
deposit on aluminum and accelerate its corrosion.
specimens and with minimal sedimentation of silt and debris
5. Test Sites
on the specimen.
6.6.1 It should be recognized that in time some support
5.1 Test sites should be chosen at locations representative of
ropes may stretch due to the added mass of marine fouling. In
natural seawater environments where the metals or alloys to be
shallow waters, this should be taken into account to avoid
tested may be used. Ideally, a natural seawater test site should
unwanted contact with the sea bed or bottom. In some cases,
have clean, uncontaminated seawater, be in a protected
the added mass will also make test rack removal more difficult.
location, and have facilities for such tests as splash, tidal, and
full immersion. Reference should be made to tropical versus
NOTE5—Itshouldberecognizedthatbarnaclesattachedtoracksupport
ropes will create potential safety hazards if manual lifting is required.
other conditions, and seasonal variations in temperature and in
deposition of marine growth on the test panels with a defined
6.7 If periodic removals are envisioned, it is recommended
“fouling season.”
that different racks be utilized to support specimens for each
test period. Otherwise, marine fouling and corrosion products
5.2 Periodic observations of critical water parameters
on other specimens may be disturbed and possibly affect
should be made and reported; depending on the experiment,
subsequent behavior of the test material.
these might include water temperature, salinity, conductivity,
6.7.1 It is prudent to check the security of support ropes and
pH, oxygen content, and tidal flow (velocity). If there is
the presence of the test racks from time-to-time.
concern about the quality of water at the test site, it is
suggested that ammonia, hydrogen sulfide, and carbon dioxide
7. Specimens
be determined periodically using analytical chemistry proce-
dures.
7.1 When the material to be tested is in sheet form, a
nominal specimen size of 100 mm by 300 mm (approximately
6. Exposure Racks
4 in. by 12 in.) is recommended. Specimens may be larger or
6.1 Test racks should be constructed of a material that will smaller to suit a particular test.
remain intact for the entire proposed period of exposure.
7.2 Odd shaped samples and assemblies comprising like or
Nickel-copper alloy 400 (UNS No. N04400) has been found to
dissimilar metals can also be tested. If testing materials in odd
be an excellent material, but is not recommended for holding
shapes (bolts, nuts, pipes, and so forth) is desired, a means of
aluminum specimens. Coated aluminum racks (6061-T6 or
supporting them in the test racks must be devised. It is
5086-H32) also have given satisfactory service. Nonmetallic
important that the specimens be electrically insulated from
racks made from reinforced plastic or treated wood might also
their respective supports and from each other to prevent
be used.
f
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
´1
Designation: G52 − 00 (Reapproved 2016) G52 − 20
Standard Practice for
Exposing and Evaluating Metals and Alloys in Surface
Seawater
This standard is issued under the fixed designation G52; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
ε NOTE—Editorially replaced Terminology G15 with Terminology G193 throughout in November 2016.
1. Scope
1.1 This practice covers conditions for the exposure of metals, alloys, and other materials in natural surface seawater such as those
2 3
typically found in bays, harbors, channels, and so forth, as contrasted with deep ocean testing. This practice covers full
2,4
immersion, tidal zone and related splash, and spray zone exposures.
1.2 This practice sets forth general procedures that should be followed in conducting seawater exposure tests so that meaningful
comparisons may be made from one location to another.
1.3 This practice identifies recommended procedures for evaluating the effects of natural surface seawater on the materials
exposed.
1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only. after
SI units are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D3623 Test Method for Testing Antifouling Panels in Shallow Submergence
G1 Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens
This practice is under the jurisdiction of ASTM Committee G01 on Corrosion of Metals, and is the direct responsibility of Subcommittee G01.04 on Corrosion of Metals
in Natural Atmospheric and Aqueous Environments.
Current edition approved Nov. 1, 2016Nov. 1, 2020. Published November 2016November 2020. Originally approved in 1976. Last previous edition approved in 20112016
ε1
as G52 – 00 (2011).(2016) . DOI: 10.1520/G0052-00R16E01.10.1520/G0052-20.
Kirk, W. W., and Pikul, S. J., Seawater Corrosivity Around the World: Results from Three Years of Testing, ASTM STP 1086 Corrosion in Natural Waters, 1990, pp. 3-36.
Reinhart, F. M., “Corrosion of Materials in Hydrospace,” Technical Report R-304, U.S. Naval Civil Engineering Laboratory, Port Hueneme, CA, December 1966.
Phull, B. S., Pikul, S. J., and Kain, R. M., Seawater Corrosivity Around the World: Results from Five Years of Testing, ASTM STP 1300 Corrosion in Natural Waters,
Vol 2, 1997, pp. 34-73.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’sstandard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
G52 − 20
G30 Practice for Making and Using U-Bend Stress-Corrosion Test Specimens
G38 Practice for Making and Using C-Ring Stress-Corrosion Test Specimens
G39 Practice for Preparation and Use of Bent-Beam Stress-Corrosion Test Specimens
G46 Guide for Examination and Evaluation of Pitting Corrosion
G58 Practice for Preparation of Stress-Corrosion Test Specimens for Weldments
G78 Guide for Crevice Corrosion Testing of Iron-Base and Nickel-Base Stainless Alloys in Seawater and Other Chloride-
Containing Aqueous Environments
G193 Terminology and Acronyms Relating to Corrosion
3. Terminology
3.1 Terms relative to this subject matter can be found in Terminology G193.
4. Significance and Use
4.1 The procedures described herein are recommended for evaluating the corrosion or marine fouling behavior, or both, of
materials exposed to quiescent or local tidal flow conditions, or both.
4.1.1 This practice is not intended to cover the influence of high seawater velocity or the behavior of materials in seawater which
has been transported from its source.
4.1.2 Some aspects of this practice may be applicable to testing in tanks and troughs, which are continuously provided with fresh
surface seawater. surface seawater pumped directly from the source. Additionally, some aspects may also be applicable to deep
ocean testing.
NOTE 1—Guide G78 provides guidance for conducting crevice corrosion tests under controlled seawater test conditions.
4.2 While the duration of testing may be dictated by the test objectives, exposures of more than six months or one year are
commonly used to minimize the effects of environmental variables associated with seasonal changes or geographic location, or
both. Refer also to 7.3 for test duration recommendations.
4.3 The procedures described are applicable for the exposure of simple test panels, welded test panels, or those configured to
assess the effects of crevices, or both, such as those described in Guide G78. In addition, they are useful for testing of actual
components and fabricated assemblies.
4.4 It is prudent to include control materials with known resistance to seawater corrosion or fouling, or both, as described in Test
Method D3623.
NOTE 2—Materials which have been included in ASTM Worldwide Seawater Corrosivity Studies include UNS K01501 (carbon steel), UNS C70600
2,4
(90/10 CuNi) and UNS A95086 (5086-H116 Al).
NOTE 3—In the case of evaluations of aluminum alloys, care should be exercised in the location of specimens near copper or high copper-containing
alloys. In some instances, it is not sufficient to simply electrically isolate specimens to prevent bi-metallic (galvanic) corrosion; copper ions from nearby
corroding copper or copper-base alloys can deposit on aluminum and accelerate its corrosion.
5. Test Sites
5.1 Test sites should be chosen at locations representative of natural seawater environments where the metals or alloys to be tested
may be used. Ideally, a natural seawater test site should have clean, uncontaminated seawater, be in a protected location, and have
facilities for such tests as splash, tidal, and full immersion. Reference should be made to tropical versus other conditions, and
seasonal variations in temperature and in deposition of marine growth on the test panels with a defined “fouling season.”
5.2 Periodic observations of critical water parameters should be made and reported; depending on the experiment, these might
include water temperature, salinity, conductivity, pH, oxygen content, and tidal flow (velocity). If there is concern about the quality
of water at the test site, it is suggested that ammonia, hydrogen sulfide, and carbon dioxide be determined periodically using
analytical chemistry procedures.
G52 − 20
6. Exposure Racks
6.1 Test racks should be constructed of a material that will remain intact for the entire proposed period of exposure. Nickel-copper
alloy 400 (UNS No. N04400) has been found to be an excellent material, but is not recommended for holding aluminum specimens.
Coated aluminum racks (6061-T6 or 5086-H32) also have given satisfactory service. Nonmetallic racks made from reinforced
plastic or treated wood might also be used.
6.2 Specimens must be insulated from the test racks. Mounting devices made of porcelain and other non-metallic materials are
commonly used. It should be recognized that the specimen contact areas with mounting devices may produce crevice corrosion
of some susceptible materials, for example, some stainless steel and aluminum alloys.
NOTE 4—Bolts used to secure the insulators must be galvanically compatible with the test rack.
6.3 Spacing of the mounted specimens can be important. It is desirable to have sufficient space between surfaces of test specimens
to ensure that adequate water flows between them and that with long exposures the accumulated fouling will not block off the
surface to the presence of the seawater environment.
6.4 Specimen location maps or charts should be prepared and maintained to ensure positive identification at the conclusion of
testing. Pre-exposure photographs of assembled test racks are useful.
6.5 Racks may be suspended by such materials as nylon, polyester, or polypropylene rope depending on prevailing conditions.
Steel wire rope should be avoided.
6.5.1 For multiple year exposures, it is recommended that the rack support rope be resistant to degradation by seawater as well
as ultraviolet light.
6.6 Exposure racks should be suspended so that attached specimens will be oriented vertically and subjected to the full effects of
the seawater but free of galvanic contact with other specimens and with minimal sedimentation of silt and debris on the specimen.
6.6.1 It should be recognized that in time some support ropes may stretch due to the added mass of marine fouling. In shallow
waters, this should be taken into account to avoid unwanted contact with the sea bed or bottom. In some cases, the added mass
will also make test rack removal more difficult.
NOTE 5—It should be recognized that barnacles attached to rack support ropes will create potential safety hazards if manual lifting is required.
6.7 If periodic removals are envisioned, it is recommended that different racks be utilized to support specimens for each test
period. Otherwise, marine fouling and corrosion products on other specimens may be disturbed and possibly affect subsequent
behavior of the test material.
6.7.1 It is prudent to check the security of support ropes and the presence of the test racks from time-to-time.
7. Specimens
7.1 When the material to be tested is in sheet form, a nominal specimen size of 100100 mm by 300 mm (approximately 44 in. by
12 in.) is recommended. Specimens may be larger or smaller to suit a particular test.
7.2 Odd shaped samp
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