Standard Specification for Quality Assurance for Manufacturers of Aircraft Systems

SCOPE
1.1 This specification establishes the minimum requirements for a Quality Assurance System (QAS) for manufacturers of an aircraft article(s) that is covered by the scope of Committee F39 on Aircraft Systems.  
1.2 This specification applies to the manufacturing of aircraft articles or systems and provides information and describes criteria for establishing and maintaining a quality system.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Oct-2023
Technical Committee
F39 - Aircraft Systems
Drafting Committee
F39.04 - Aircraft Systems

Relations

Effective Date
01-Nov-2023

Overview

ASTM F3246-18(2023) - Standard Specification for Quality Assurance for Manufacturers of Aircraft Systems sets minimum requirements for establishing and maintaining a robust Quality Assurance System (QAS) for manufacturers of aircraft articles and systems. Developed by ASTM Committee F39 on Aircraft Systems, this international standard outlines criteria to ensure products meet defined quality requirements throughout the manufacturing process. ASTM F3246 helps manufacturers document compliance with applicable industry and regulatory standards, supporting global recognition and trade.

Key Topics

  • Quality Assurance System (QAS): Manufacturers must implement a documented system of processes and controls verifying that each aircraft article or system consistently meets specified quality requirements.
  • Quality Assurance Manual (QAM): A key reference document outlining the quality policy, systems, and responsibilities within the manufacturing organization.
  • Document Control: Methods for managing revisions, versions, and proper usage of compliance and production documentation.
  • Product Configuration and Change Management: Procedures for controlling product configurations and systematically tracking engineering or specification changes.
  • Supplier and Material Control: Processes for evaluating, selecting, and managing suppliers, as well as procedures for receiving, inspecting, and maintaining materials and components.
  • Inspection and Non-conformance Management: Detailed inspection protocols, clear identification and segregation of nonconforming materials, and documentation of actions taken to address quality issues.
  • Competence and Training: Ensuring personnel have the skills and training necessary to perform their assigned quality assurance duties.
  • Quality Assurance Record (QAR): Maintenance of detailed records demonstrating compliance, including inspection findings, manufacturing records, and conformity statements.
  • Self-Evaluation and Management Review: Mandated regular audits and reviews of the QAS to drive continual improvement and maintain compliance.

Applications

ASTM F3246 is widely used by organizations involved in the production, assembly, or supply of aircraft systems and articles, including:

  • Aircraft Manufacturers: To establish, maintain, and demonstrate effective quality assurance systems that meet industry standards and regulatory requirements.
  • Suppliers and Component Manufacturers: To align their quality processes with those required by primary aircraft system manufacturers and facilitate acceptance into the aerospace supply chain.
  • Quality Managers and Auditors: For conducting internal audits, managing compliance documentation, and preparing for regulatory or customer audits.
  • Regulatory Bodies and Assessors: As a basis for certification or verification of manufacturers’ quality assurance capabilities.
  • Contract Manufacturers and Distributors: To ensure that outsourced processes, satellite manufacturing, and distribution activities conform to robust quality assurance procedures.

By implementing ASTM F3246, manufacturers enhance product consistency, safety, and traceability, thereby reducing the risk of nonconforming deliveries and supporting aviation industry best practices.

Related Standards

  • AS9100 - Quality Management Systems for Aviation, Space, and Defense Organizations: Widely recognized aerospace quality management standard that complements the requirements in ASTM F3246.
  • ISO 9001 - Quality Management Systems: International benchmark for quality system requirements, applicable across a range of industries including aerospace.
  • ASTM F2972 - Specification for Quality Assurance in Aerospace Manufacturing: Addresses broader aspects of quality control in aerospace manufacturing.
  • Regulatory Requirements (e.g., FAA, EASA): Many civil aviation authorities reference similar standards and may require compliance with ASTM F3246 as part of type certification or production approval.

Keywords: ASTM F3246, aircraft systems, quality assurance, quality management, aerospace manufacturing, QAS, QAM, aviation standards, compliance, inspection, supplier control, ISO 9001, AS9100, regulatory compliance

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Frequently Asked Questions

ASTM F3246-18(2023) is a technical specification published by ASTM International. Its full title is "Standard Specification for Quality Assurance for Manufacturers of Aircraft Systems". This standard covers: SCOPE 1.1 This specification establishes the minimum requirements for a Quality Assurance System (QAS) for manufacturers of an aircraft article(s) that is covered by the scope of Committee F39 on Aircraft Systems. 1.2 This specification applies to the manufacturing of aircraft articles or systems and provides information and describes criteria for establishing and maintaining a quality system. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SCOPE 1.1 This specification establishes the minimum requirements for a Quality Assurance System (QAS) for manufacturers of an aircraft article(s) that is covered by the scope of Committee F39 on Aircraft Systems. 1.2 This specification applies to the manufacturing of aircraft articles or systems and provides information and describes criteria for establishing and maintaining a quality system. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM F3246-18(2023) is classified under the following ICS (International Classification for Standards) categories: 03.120.10 - Quality management and quality assurance; 49.020 - Aircraft and space vehicles in general. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM F3246-18(2023) has the following relationships with other standards: It is inter standard links to ASTM F3246-18. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM F3246-18(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F3246 − 18 (Reapproved 2023)
Standard Specification for
Quality Assurance for Manufacturers of Aircraft Systems
This standard is issued under the fixed designation F3246; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.1.6 quality assurance system (QAS), n—a system of pro-
cesses and controls used by a manufacturer to verify and
1.1 This specification establishes the minimum require-
validate that the article meets its specified requirement.
ments for a Quality Assurance System (QAS) for manufactur-
ers of an aircraft article(s) that is covered by the scope of 2.2 Abbreviations:
Committee F39 on Aircraft Systems.
2.2.1 DTS—Direct to Stock
1.2 This specification applies to the manufacturing of air-
2.2.2 MRB—Material Review Board
craft articles or systems and provides information and de-
2.2.3 QA—Quality Assurance
scribes criteria for establishing and maintaining a quality
2.2.4 QAA—Quality Assurance Administration
system.
1.3 This standard does not purport to address all of the
3. Quality Assurance System
safety concerns, if any, associated with its use. It is the
3.1 A QAS shall ensure that each process and service is
responsibility of the user of this standard to establish appro-
performed in accordance with specifications containing defini-
priate safety, health, and environmental practices and deter-
tive standards of quality. Manufacturers shall develop and
mine the applicability of regulatory limitations prior to use.
implement a QAS in accordance with the requirements estab-
1.4 This international standard was developed in accor-
lished within this specification. The elements of the QAS
dance with internationally recognized principles on standard-
established herein include the following:
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom- 3.1.1 Quality Assurance Manual (QAM),
mendations issued by the World Trade Organization Technical 3.1.2 Document Control,
Barriers to Trade (TBT) Committee.
3.1.3 Product Configuration Control,
3.1.4 Supplier Control,
2. Terminology
3.1.5 Product Change Management,
2.1 Definitions:
3.1.6 Calibration and Test Equipment,
2.1.1 article, n—a material, part, component, process, or
3.1.7 Material Control,
appliance.
3.1.8 Inspections,
2.1.2 direct to stock (DTS), n—parts that are accepted into
3.1.9 Identification and Handling of Nonconforming
inventory without inspection.
Material,
2.1.3 manufacturer’s statement of conformity, n—a docu-
3.1.10 Assignment of QA Duties,
ment certifying that the article meets the manufacturer’s design
3.1.11 Self Evaluation (Audit), and
requirements.
3.1.12 Quality Assurance Record (QAR).
2.1.4 quality assurance manual (QAM), n—a document that
3.2 Quality Assurance Manual (QAM)—Each manufacturer
provides an overview of the quality policies and key require-
shall document their QAS in the form of a QAM.
ments of the QAS. The QAM is a basic source of reference and
3.2.1 The QAM includes the quality policy and an overview
overview of the QAS.
of the key requirements contained in 3.1.2 through 3.1.12. It is
2.1.5 quality assurance record (QAR), n—the record show-
the source of reference for all matters dealing with the QAS.
ing compliance with the QAS for each article produced.
3.2.2 The manufacturer shall define the system and proce-
dures for each key requirement of the QAS contained in 3.1.2
1 through 3.1.12. The key requirements of the QAS may be in
This specification is under the jurisdiction of ASTM Committee F39 on Aircraft
Systems and is the direct responsibility of Subcommittee F39.04 on Aircraft
separate documents or may be contained in a single document.
Systems.
3.2.3 The QAM itself and each of the QAS elements
Current edition approved Nov. 1, 2023. Published November 2023. Originally
included or referenced shall be controlled as production
approved in 2018. Last previous edition approved in 2018 as F3246 – 18. DOI:
10.1520/F3246–18R23. documentation in accordance with 6.6.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F3246 − 18 (2023)
3.3 Quality Assurance Administration (QAA)—The manu- 6.3.1 Revisions to documentation affecting compliance shall
facturer’s administration that is charged with the implementa- be tracked and the change process for developing, reviewing,
tion of the QAS may consist of one or more employees, and incorporating revisions to compliance documentation shall
officials or manufacturer’s agents, consultants, or assigns. be controlled.
3.3.1 The Accountable Executive is responsible for the 6.3.2 The manufacturer must ensure and verify the use of
the proper revision of any compliance document.
quality of the product produced. These roles and responsibili-
ties may be delegated. If Accountable Executive has been
6.4 Production Documentation—The manufacturer shall
delegated, then 3.3.2 and 3.3.3 are required. These roles may
maintain a record of all production documentation pertinent to
be demonstrated in an org chart. The Accountable Executive is
product compliance, including revisions. Production documen-
assumed to be owner/operator unless otherwise designated.
tation shall include the following types of documents:
3.3.2 The title of the individual(s) who make up the QAA
6.4.1 Parts lists,
shall be identified within the QAM.
6.4.2 Component and assembly engineering drawings (en-
3.3.3 The manufacturer shall maintain a roster of the mem-
gineering definition),
ber(s) of the QAA authorized to attest final conformity of the
6.4.3 Manufacturing processes,
article to the design.
6.4.4 Work instructions,
6.4.5 Specifications,
4. Quality Assurance Record (QAR)
6.4.6 Specialty tooling and gauge identification (including
calibrated tools and test equipment), and
4.1 QARs are the record(s) necessary to show compliance
with the organization’s QAS. The QAR includes (as appli- 6.4.6.1 All items requiring calibration shall be calibrated
cable): annually or at manufacturer’s specified interval.
4.1.1 The records required by the QAS. 6.4.6.2 A policy shall be in place for action to be taken if
calibrated equipment is found to be out of calibration.
4.1.2 Individual article records shall consist of:
6.4.7 Manufacturer’s statement of conformity, which is a
4.1.2.1 Completed final records and inspections from the
document certifying that the supplied article meets the manu-
manufacturing and assembly operations.
facturers design requirements.
4.1.2.2 Test documentation from the production acceptance
testing procedures. This includes items such as checklists or
6.5 A procedure shall be in place for nonconforming
sign-off sheets showing acceptance and completion of appli-
product, which includes addressing causes of nonconformity,
cable production acceptance test requirements, or both.
action to eliminate nonconformity, and record of action taken.
4.1.2.3 The configuration of each system at its point of
6.6 All rec
...

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