ASTM E2734/E2734M-10(2018)
(Specification)Standard Specification for Dimensions of Knife-Edge Flanges
Standard Specification for Dimensions of Knife-Edge Flanges
SCOPE
1.1 This standard specifies the dimensions of knife-edge style flanges and their associated gaskets used in vacuum systems for pressures ranging from 105 Pa to 10-11 Pa. Such flanges are widely used throughout vacuum technology applications in semiconductor processing tools, surface analysis systems, space simulation systems, and general research requiring vacuum.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 31-May-2018
- Technical Committee
- E42 - Surface Analysis
- Drafting Committee
- E42.13 - Vacuum Technology
Relations
- Effective Date
- 01-Jun-2018
- Effective Date
- 01-Dec-2003
- Effective Date
- 10-Dec-2002
- Effective Date
- 10-Nov-2001
- Effective Date
- 10-Nov-2001
Overview
ASTM E2734/E2734M-10(2018) Standard Specification for Dimensions of Knife-Edge Flanges establishes the dimensional requirements for knife-edge style flanges and their associated metal gaskets used primarily in vacuum systems. This standard applies to vacuum flanges for pressures ranging from 10⁵ Pa down to 10⁻¹¹ Pa, supporting highly sensitive and leak-tight applications such as semiconductor processing, surface analysis, and space simulation.
Developed by ASTM International, this specification was created in alignment with internationally recognized principles set by organizations such as the World Trade Organization (WTO) Technical Barriers to Trade (TBT) Committee. Both SI units and inch-pound values are provided, with each system regarded independently.
Key Topics
- Knife-Edge Flange Definition: Vacuum flanges that create a seal by compressing a deformable metal gasket between two knife-edge (triangular profile) flange surfaces. This design ensures a robust, leak-free vacuum seal.
- Dimensional Requirements: The standard details dimensions, tolerances, and permitted variations for both rotatable and non-rotatable knife-edge vacuum flanges, allowing for standardization and interchangeability.
- Material Specifications:
- Flange Material: Hard or hard-coated materials to ensure the integrity of the knife-edge during repeated gasket compression.
- Gasket Material: Soft, annealed, or partially-tempered metal designed to plastically deform for a secure vacuum seal.
- Surface Finish: Critical sealing surfaces must be finished to 32 RMS or better, free of cracks, pits, inclusions, scratches, and foreign matter, as measured by ISO 4288.
- Safety and Use Guidance: Users are responsible for establishing safety, health, and environmental procedures when applying the standard, including regulatory compliance.
Applications
Knife-edge flange vacuum hardware plays a crucial role in multiple advanced technology sectors. Primary application areas include:
- Semiconductor Manufacturing: Employed in vacuum chambers and tools requiring ultra-clean, leak-free environments.
- Surface Analysis Instruments: Enables reliable sample containment and protection from atmospheric contamination.
- Space Simulation Systems: Utilized to simulate high-vacuum space conditions for aerospace testing.
- General Research Laboratories: Preferred wherever high or ultra-high vacuum integrity is needed, minimizing outgassing and contamination.
By specifying consistent dimensions and performance criteria, ASTM E2734/E2734M helps facilitate global compatibility and reliability in critical vacuum applications.
Related Standards
For comprehensive vacuum system design and integration, several related standards are referenced within ASTM E2734/E2734M-10(2018):
- ISO 4288:1996: Details rules and procedures for surface texture measurement, ensuring the required flange finish.
- ASTM E673: Defines terminology related to surface analysis (note: this standard was withdrawn in 2012).
- Additional regional and international standards may address topics such as flange material grades, pressure testing, and installation best practices.
Practical Value
Implementing the ASTM E2734/E2734M-10(2018) standard delivers significant benefits for manufacturers, engineers, and end-users:
- Assured Interchangeability: Adherence to standardized dimensions ensures compatibility between different manufacturers’ vacuum components.
- Improved Seal Integrity: Material and finish requirements optimize vacuum performance and reliability, reducing the risk of leakage and contamination.
- International Compliance: Supports global trade and project implementation by following WTO principles and harmonized metric/imperial units.
- Facilitates Maintenance: Standardized gaskets and flanges simplify supply chain management and reduce downtime during servicing.
Keywords: knife-edge flange, vacuum flange, vacuum fitting, vacuum hardware, metal gasket, vacuum seal, ASTM E2734, flange dimensions, semiconductor vacuum systems, ultra-high vacuum, leak-free seal, outgassing, surface finish.
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Frequently Asked Questions
ASTM E2734/E2734M-10(2018) is a technical specification published by ASTM International. Its full title is "Standard Specification for Dimensions of Knife-Edge Flanges". This standard covers: SCOPE 1.1 This standard specifies the dimensions of knife-edge style flanges and their associated gaskets used in vacuum systems for pressures ranging from 105 Pa to 10-11 Pa. Such flanges are widely used throughout vacuum technology applications in semiconductor processing tools, surface analysis systems, space simulation systems, and general research requiring vacuum. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SCOPE 1.1 This standard specifies the dimensions of knife-edge style flanges and their associated gaskets used in vacuum systems for pressures ranging from 105 Pa to 10-11 Pa. Such flanges are widely used throughout vacuum technology applications in semiconductor processing tools, surface analysis systems, space simulation systems, and general research requiring vacuum. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM E2734/E2734M-10(2018) is classified under the following ICS (International Classification for Standards) categories: 23.160 - Vacuum technology. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM E2734/E2734M-10(2018) has the following relationships with other standards: It is inter standard links to ASTM E2734/E2734M-10, ASTM E673-03, ASTM E673-02a, ASTM E673-01, ASTM E673-98E1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM E2734/E2734M-10(2018) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E2734/E2734M −10 (Reapproved 2018)
Standard Specification for
Dimensions of Knife-Edge Flanges
ThisstandardisissuedunderthefixeddesignationE2734/E2734M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.2 ISO Standard:
ISO 4288:1996 GeometricalProductSpecifications(GPS)—
1.1 This standard specifies the dimensions of knife-edge
Surface Texture: Profile Method—Rules and Procedures
style flanges and their associated gaskets used in vacuum
for the Assessment of Surface Texture
5 -11
systems for pressures ranging from 10 Pa to 10 Pa. Such
flanges are widely used throughout vacuum technology appli-
3. Terminology
cations in semiconductor processing tools, surface analysis
3.1 Definitions—For definitions used in this specification,
systems, space simulation systems, and general research re-
see Terminology E673.
quiring vacuum.
3.2 Definitions of Terms Specific to This Standard:
1.2 The values stated in either SI units or inch-pound units 3.2.1 knife-edge flange, n—vacuum flanges seal with a
are to be regarded separately as standard. The values stated in metal gasket; two mating surfaces with identical circular
each system may not be exact equivalents; therefore, each (triangular profile) knife-edges are bolted together; a deform-
system shall be used independently of the other. Combining able metal gasket, captured between the knife-edges provides a
values from the two systems may result in non-conformance leak-free seal.
with the standard. 3.2.1.1 Discussion—Vacuum flanges that seal with a metal
gasket were originally developed as Conflat flanges (trade-
1.3 This standard does not purport to address all of the
mark) by the Varian Corporation.
safety concerns, if any, associated with its use. It is the
3.2.2 type, n—knife-edge flanges come in a variety of sizes;
responsibility of the user of this standard to establish appro-
historically, the flange sizes were identified in North America
priate safety, health, and environmental practices and deter-
astheflange’soutsidediameter(ininches)andinEuropeasthe
mine the applicability of regulatory limitations prior to use.
maximum nominal bore of the tube (in millimetres) that might
1.4 This international standard was developed in accor-
be welded to the flange; for this specification, the flange
dance with internationally recognized principles on standard-
identification “type” is used where the type is approximately
ization established in the Decision on Principles for the
equal to the flange’s outside diameter in inches.
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
4. Materials and Manufacture
Barriers to Trade (TBT) Committee.
4.1 Flange—Flanges must be manufactured from a suffi-
cientlyhardorhard-coatedmaterialtoresistdeformationofthe
2. Referenced Documents
knife-edge profile despite repeatedly forming a vacuum seal
2.1 ASTM Standard:
with metal gaskets.
E673 Terminology Relating to SurfaceAnalysis (Withdrawn
3 4.2 Gasket—Gasket must be manufactured from a soft,
2012)
annealed, or partially-tempered metal such that the mating
flanges’ knife-edges cause sufficient (initial) plastic deforma-
tion that a vacuum seal is accomplished.
ThisspecificationisunderthejurisdictionofASTMCommitteeE42onSurface
Analysis and is the direct responsibility of Subcommittee E42.13 on Vacuum
5. Dimensions, Mass, and Permissible Variations
Technology.
Current edition approved June 1, 2018. Published June 2018. Originally 5.1 Figs. 1-3 and Tables 1 and 2 contain the required
approved in 2010. Last previous edition approved in 2010 as E2734/E2734M–10.
dimensions and tolerances for rotatable and non-rotatable
DOI: 10.1520/E2734_E2734M-10R18.
knife-edge vacuum flanges.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. Available from International Organization for Standardization (ISO), ISO
The last approved version of this historical standard is referenced on Central Secretariat, BIBC II, Chemin de Blandonnet 8, CP 401, 1214 Vernier,
www.astm.org. Geneva, Switzerland, http://www.iso.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E2734/E2734M − 10 (2018)
FIG. 1 Flange Dimensions: (a) Non-Rotatable Flange (b) Rotatable Flange
FIG. 2 Knife-Edge Detail
FIG. 3 Knife-Edge Gasket Dimensions
E2734/E2734M − 10 (2018)
TABLE 1 Knife-Edge Flange Dimension
AB C D E F G H I
Setback
Nominal Seal Knife
Num- Position Flange Depth of
Outside Recess Edge
Max ber Bolt Tolerance Face to Receiver Flange
Nominal Diameter Bolt Bolt Diameter Diameter
Type Tube of Hole of Tube Seat Seat for Thickness
Bore Tolerance Thread Circle Tolerance Tolerance
Diameter Bolt Diameter Bolt Tolerance Insert (Min)
±0.030 in. ±0.004 in. ±0.004 in.
Holes Holes ±0.005 in. (Max)
[±0.75 mm] [±0.10 mm] [±0.10 mm]
[±0.12 mm]
Min, Max, Min, Max,
mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
mm mm in. in.
1 in. OD 10CF 25.40 1.000 12.0 0.472 6 3.3 3.5 0.130 0.138 m3–05 n/a 17.5 0.689 0.1 0.004 13.49 0.531 10.49 0.413 3.00 0.118 n/a n/a 6.0 0.236
1 ⁄3 in. OD 16CF 33.86 1.333 19.3 0.760 6 4.3 4.6 0.171 0.180 m4–07 #8–32 27.0 1.062 0.2 0.009 21.39 0.842 18.29 0.720 4.57 0.180 6.50 0.256 6.6 0.260
1 1
2 ⁄8 in. OD 25CF 53.98 2.125 25.7 1.010 4 6.7 6.9 0.264 0.273 m6–1.0 ⁄4 –28 41.3 1.625 0.2 0.009 33.02 1.300 27.69 1.090 4.32 0.170 7.06 0.278 11.4 0.450
3 1
2 ⁄4 in.
...




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