ASTM D4259-18
(Practice)Standard Practice for Preparation of Concrete by Abrasion Prior to Coating Application
Standard Practice for Preparation of Concrete by Abrasion Prior to Coating Application
SIGNIFICANCE AND USE
5.1 This practice is used to prepare concrete for coatings where optimum bond is desired for service conditions such as continuous or intermittent immersion, temperature cycling, or mechanical loading.
SCOPE
1.1 This practice includes surface preparation of concrete to prepare the surface prior to the application of coatings.
1.2 This practice is intended to create a surface profile in concrete and to remove foreign materials and weak surface laitance.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 14-Dec-2018
- Technical Committee
- D33 - Protective Coating and Lining Work for Power Generation Facilities
- Drafting Committee
- D33.05 - Application and Surface Preparation
Relations
- Effective Date
- 15-Dec-2018
- Effective Date
- 01-Nov-2013
- Effective Date
- 01-May-2012
- Effective Date
- 01-May-2012
- Effective Date
- 01-Feb-2009
- Effective Date
- 01-Dec-2006
- Effective Date
- 01-Dec-2006
- Effective Date
- 01-Dec-2005
- Effective Date
- 01-Sep-2005
- Effective Date
- 01-Jan-2004
- Effective Date
- 10-Feb-2002
- Effective Date
- 10-Feb-2002
- Effective Date
- 01-Jan-1999
- Effective Date
- 01-Jan-1999
- Effective Date
- 01-Jan-1995
Overview
ASTM D4259-18 - Standard Practice for Preparation of Concrete by Abrasion Prior to Coating Application is an internationally recognized standard published by ASTM International. This practice outlines procedures for mechanical surface preparation of concrete substrates to ensure optimal adhesion and performance of subsequently applied protective coatings. The standard addresses the removal of weak surface materials, contamination, and the creation of an appropriate surface profile, particularly when concrete will be exposed to demanding service conditions such as immersion, temperature cycling, or mechanical loading.
Key Topics
- Surface Preparation Methods:
- Mechanical abrading
- Abrasive blast cleaning (wet or dry)
- Water blast cleaning
- Intended Results:
- Creation of a clean, contamination-free, and roughened or textured surface
- Removal of laitance, form release agents, curing agents, oil, grease, and other incompatible materials
- Surface Appearance Requirements:
- A sound concrete surface with exposed aggregate or opened bug holes as needed
- A roughened profile to promote coating adhesion
- Pre- and Post-Cleaning:
- Pre-surface removal of contaminants in accordance with related surface cleaning practices
- Post-preparation cleaning to ensure all loose materials are eliminated
- Inspection and Acceptance:
- Visual examination for residual contamination, loose concrete, or unwanted surface features
- Surface roughness and cleanliness assessed against mutually agreed standards
Applications
The procedures in ASTM D4259-18 are vital for industries and projects where concrete surfaces must be coated for protection, durability, or aesthetics. Key applications include:
- Industrial Flooring: Prepares concrete for epoxy or polyurethane coatings in manufacturing and warehouse facilities to enhance abrasion resistance and longevity.
- Water/Wastewater Infrastructure: Surface preparation for applying waterproofing membranes or barrier coatings in tanks, clarifiers, and channels.
- Parking Structures and Bridges: Ensures effective surface profile for protective overlays in structures subject to weather and deicing chemicals.
- Power Generation Facilities: Used as per ASTM Committee D33 guidance, particularly when protective linings are applied in demanding environments.
- General Construction: Any application where concrete coatings require a reliable mechanical bond to prevent delamination or performance failure.
Proper surface preparation as defined by ASTM D4259-18 is critical for the success of any coating system, as it directly impacts adhesion and long-term performance.
Related Standards
For comprehensive and compliant concrete surface preparation and coating application, the following related standards are commonly referenced alongside ASTM D4259-18:
- ASTM D4258: Practice for Surface Cleaning Concrete for Coating
- ASTM D4285: Test Method for Indicating Oil or Water in Compressed Air
- ASTM D4538: Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
- ASTM D4541: Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
- ACI 308: Guide to Curing Concrete (American Concrete Institute)
- SSPC-SP 13: Surface Preparation of Concrete (Society for Protective Coatings)
These standards collectively establish best practices for concrete preparation, quality control, and verification of surface and coating performance. Adhering to ASTM D4259-18 helps ensure successful coating application, optimal durability, and compliance with international construction and infrastructure quality requirements.
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Frequently Asked Questions
ASTM D4259-18 is a standard published by ASTM International. Its full title is "Standard Practice for Preparation of Concrete by Abrasion Prior to Coating Application". This standard covers: SIGNIFICANCE AND USE 5.1 This practice is used to prepare concrete for coatings where optimum bond is desired for service conditions such as continuous or intermittent immersion, temperature cycling, or mechanical loading. SCOPE 1.1 This practice includes surface preparation of concrete to prepare the surface prior to the application of coatings. 1.2 This practice is intended to create a surface profile in concrete and to remove foreign materials and weak surface laitance. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SIGNIFICANCE AND USE 5.1 This practice is used to prepare concrete for coatings where optimum bond is desired for service conditions such as continuous or intermittent immersion, temperature cycling, or mechanical loading. SCOPE 1.1 This practice includes surface preparation of concrete to prepare the surface prior to the application of coatings. 1.2 This practice is intended to create a surface profile in concrete and to remove foreign materials and weak surface laitance. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D4259-18 is classified under the following ICS (International Classification for Standards) categories: 91.080.40 - Concrete structures. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D4259-18 has the following relationships with other standards: It is inter standard links to ASTM D4259-88(2012), ASTM D4538-13, ASTM D4258-05(2012), ASTM D4285-83(2012), ASTM D4541-09, ASTM D4538-05e1, ASTM D4285-83(2006), ASTM D4538-05, ASTM D4258-05, ASTM D4538-95(2004), ASTM D4541-95e1, ASTM D4541-02, ASTM D4285-83(1999), ASTM D4258-83(1999), ASTM D4538-95. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D4259-18 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D4259 − 18
Standard Practice for
Preparation of Concrete by Abrasion Prior to Coating
Application
This standard is issued under the fixed designation D4259; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.3 SSPC Standard:
SSPC-SP 13 Surface Preparation of Concrete
1.1 This practice includes surface preparation of concrete to
prepare the surface prior to the application of coatings.
3. Terminology
1.2 This practice is intended to create a surface profile in
3.1 Definitions:
concrete and to remove foreign materials and weak surface
3.1.1 Definitions for use with this standard are shown in
laitance.
Terminology D4538 or other applicable standards.
1.3 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the 4. Summary of Practice
responsibility of the user of this standard to establish appro-
4.1 This practice is intended to provide a clean,
priate safety, health, and environmental practices and deter-
contamination-free, and roughened surface.
mine the applicability of regulatory limitations prior to use.
4.2 Acceptable surfaces shall be free of laitance, form
1.4 This international standard was developed in accor-
release agents, curing agents, oil, grease, and other penetrating
dance with internationally recognized principles on standard-
contaminants. The surface shall be free of fins, projections and
ization established in the Decision on Principles for the
loosely adhering concrete, dirt, and dust particles.
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical 4.3 For some applications, a minimum concrete surface
Barriers to Trade (TBT) Committee. strength may be required for proper coating performance.
4.4 Acceptable methods of preparation include abrasive
2. Referenced Documents
blasting (wet or dry), mechanical abrading, water blasting, and
other similar procedures that will alter the surface profile of the
2.1 ASTM Standards:
concrete.
D4258 Practice for Surface Cleaning Concrete for Coating
D4285 Test Method for Indicating Oil or Water in Com-
5. Significance and Use
pressed Air
D4538 Terminology Relating to Protective Coating and
5.1 This practice is used to prepare concrete for coatings
Lining Work for Power Generation Facilities
where optimum bond is desired for service conditions such as
D4541 Test Method for Pull-Off Strength of Coatings Using
continuous or intermittent immersion, temperature cycling, or
Portable Adhesion Testers
mechanical loading.
2.2 ACI Standard:
6. Mechanical Abrading Procedure
ACI-308 Guide to Curing Concrete
6.1 Suitable Surfaces—Mechanical abrading is suitable for
use on formed surfaces and floors and for the removal of fins
and projections.
This practice is under the jurisdiction of ASTM Committee D33 on Protective
Coating and Lining Work for Power Generation Facilities and is the direct
6.2 Pre-Surface Preparation:
responsibility of Subcommittee D33.05 on Application and Surface Preparation.
6.2.1 Remove grease, oil, and other penetrating contami-
Current edition approved Dec. 15, 2018. Published February 2019. Originally
nants. (See Practice D4258.)
approved in 1983. Last previous edition approved in 2012 as D4259 – 88 (2012).
DOI: 10.1520/D4259-18.
6.2.2 Concrete surfaces may be wet or dry as appropriate to
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
the type of equipment to be used.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
3 4
Available fromAmerican Concrete Institute (ACI), P.O. Box 9094, Farmington Available from Society for Protective Coatings (SSPC), 800 Trumbull Dr.,
Hills, MI 48333-9094, http://www.aci-int.org. Pittsburgh, PA 15205, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4259 − 18
6.3 Apparatus: 8.2 Suitable Surfaces—This method is suitable for use on
6.3.1 Typical apparatus covered by this method are rotary formed surfaces and floors.
impact, vertical impact, and circular grinding equipment.
8.3 Apparatus:
6.3.2 Use the equipment in accordance with the manufac-
8.3.1 Typical methods are wet or dry open-blast cleaning
turer’s instructions in an organized manner in order to thor-
with nozzles and self-contained recirculating blast-cleaning
oughly c
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D4259 − 88 (Reapproved 2012) D4259 − 18
Standard Practice for
Abrading ConcretePreparation of Concrete by Abrasion
Prior to Coating Application
This standard is issued under the fixed designation D4259; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice includes surface preparation of concrete to prepare the surface prior to the application of coatings.
1.2 This practice is intended to alter thecreate a surface profile of the in concrete and to remove foreign materials and weak
surface laitance.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.For specific hazard statements, see Section 5.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D4258 Practice for Surface Cleaning Concrete for Coating
D4285 Test Method for Indicating Oil or Water in Compressed Air
D4538 Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
D4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
2.2 OtherACI Standard:
ACI-308 Guide to Curing Concrete
2.3 SSPC Standard:
SSPC-SP 13 Surface Preparation of Concrete
3. Terminology
3.1 Definitions:
3.1.1 Definitions for use with this standard are shown in Terminology D4538 or other applicable standards.
4. Summary of Practice
4.1 This practice is intended to provide a clean, contamination-free, and roughened surface.
4.2 Acceptable surfaces shall be free of laitance, form release agents, curing agents, oil, grease, and other penetrating
contaminants. The surface shall be free of fins, projections and loosely adhering concrete, dirt, and dust particles.
4.3 For some applications, a minimum concrete surface strength may be required for proper coating performance.
4.4 Acceptable methods of preparation include abrasive blasting (wet or dry), mechanical abrading, water blasting, and other
similar procedures that will alter the surface profile of the concrete.
This practice is under the jurisdiction of ASTM Committee D33 on Protective Coating and Lining Work for Power Generation Facilities and is the direct responsibility
of Subcommittee D33.05 on Application and Surface Preparation.
Current edition approved May 1, 2012Dec. 15, 2018. Published May 2012February 2019. Originally approved in 1983. Last previous edition approved in 20062012 as
D4259 – 88 (2006).(2012). DOI: 10.1520/D4259-88R12.10.1520/D4259-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’sstandard’s Document Summary page on the ASTM website.
Available from American Concrete Institute (ACI), P.O. Box 9094, Farmington Hills, MI 48333-9094, http://www.aci-int.org.
Available from Society for Protective Coatings (SSPC), 800 Trumbull Dr., Pittsburgh, PA 15205, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4259 − 18
5. Significance and Use
5.1 This practice is used to prepare concrete for coatings where optimum bond is desired for service conditions such as
continuous or intermittent immersion, temperature cycling, or mechanical loading.
5. Hazards
5.1 New concrete shall be cured in accordance with ACI-308.
6. Mechanical Abrading Procedure
6.1 Suitable Surfaces—Mechanical abrading is suitable for use on formed surfaces and floors and for the removal of fins and
projections.
6.2 Pre-Surface Preparation:
6.2.1 Remove grease, oil, and other penetrating contaminants. (See Practice D4258.)
6.2.2 Concrete surfaces may be wet or dry as appropriate to the type of equipment to be used.
6.3 Apparatus:
6.3.1 Typical apparatus covered by this method are rotary impact, vertical impact, and circular grinding equipment.
6.3.2 Use the equipment in accordance with the manufacturer’s instructions in an organized manner in order to thoroughly cover
the entire surface to be prepared.
6.4 Appearance of Pr
...








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