Standard Practice for Determining the Resistance of Cured Coatings to Thermal Cycling

SIGNIFICANCE AND USE
4.1 The purpose of this test is to obtain information on the ability of a coating system to adhere to substrates under thermal stress. It is assumed that the coating systems tested are applied and cured according to the coating manufacturer’s instructions.
SCOPE
1.1 This practice determines the resistance of cured coatings or coating systems to repeated thermal cycles and is designed to assess the effect of thermal cycling on the properties of a coating or coating system. These properties may include adhesion, resistance to checking, cracking, blistering, or others. This procedure is not intended to provide a quantitative measure of the service life that can be expected from a specific coating system on a given substrate.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2020

Relations

Effective Date
01-Feb-2020
Effective Date
01-Oct-2019
Effective Date
01-Oct-2019
Effective Date
01-Jun-2017
Effective Date
01-Nov-2013
Effective Date
01-Nov-2012
Effective Date
01-Jul-2012
Effective Date
01-Apr-2012
Effective Date
01-Nov-2011
Effective Date
01-Nov-2011
Effective Date
01-Jul-2009
Effective Date
01-Jun-2009
Effective Date
01-Feb-2009
Effective Date
01-Feb-2009
Effective Date
01-Jul-2008

Overview

ASTM D6944-15(2020): Standard Practice for Determining the Resistance of Cured Coatings to Thermal Cycling is an internationally recognized practice developed by ASTM. This standard details procedures for evaluating the ability of cured coatings or coating systems to withstand repeated thermal cycling, which involves sequential exposure to varying temperature conditions. It plays a critical role in assessing key properties such as adhesion, resistance to cracking, checking, blistering, and other surface defects that may occur under thermal stress.

The practice assumes that coatings are applied and cured following the coating manufacturer’s instructions. While it does not provide a direct measure of expected service life, ASTM D6944-15(2020) is essential for comparative evaluation and quality control of protective coatings subjected to environmental temperature fluctuations.

Key Topics

  • Thermal Cycling Procedures: Outlines two primary test methods simulating real-world exposure:
    • Test Method A (Freeze/Thaw/Immersion): Involves cycles of immersion, freezing, and heating.
    • Test Method B (Freeze/Thaw): Involves alternating cycles of freezing and heating.
  • Test Specimens & Preparation: Describes substrate types, surface preparation, and application thickness, ensuring repeatability and control in testing.
  • Assessment Criteria:
    • Adhesion (using referenced ASTM methods)
    • Visual evaluation for checking, cracking, and blistering
    • Comparative analysis with control specimens
  • Reporting Requirements: Calls for detailed documentation of test methods used, cycle temperatures, evaluation results, specimen descriptions, and adhesion strength results.

Applications

ASTM D6944-15(2020) is widely used in multiple industries to:

  • Evaluate Coatings for Infrastructure and Construction: Ensures protective paints and coatings used on bridges, buildings, pipelines, and other structures can withstand thermal expansion and contraction cycles without failure.
  • Qualify Coatings for Industrial Equipment: Helps manufacturers select coatings resistant to temperature cycling for machinery, tanks, and other equipment exposed to outdoor or varying environmental conditions.
  • Guide Quality Assurance in Manufacturing: Supports quality control by benchmarking coating resistance to thermal cycling, aiding in product approval and regulatory compliance.
  • Research and Development: Facilitates the comparative study of new coating formulations and their performance under thermal stress.
  • Compliance with International Trade Requirements: Developed according to the World Trade Organization Technical Barriers to Trade (TBT) Committee principles, promoting global alignment in coating performance evaluation.

Related Standards

When implementing ASTM D6944-15(2020), the following ASTM standards are often referenced for specific testing needs:

  • ASTM D660 - Evaluation of paint checking
  • ASTM D661 - Evaluation of paint cracking
  • ASTM D714 - Evaluation of paint blistering
  • ASTM D3359 - Adhesion by tape test
  • ASTM D4541 - Pull-off adhesion strength of coatings
  • ASTM D6677 - Adhesion by knife test
  • ASTM D7091 - Nondestructive measurement of coating thickness (metallic substrates)
  • ASTM D6132 - Ultrasonic measurement of organic coatings (non-metallic substrates)
  • ASTM D7234 - Pull-off adhesion on concrete
  • ASTM G147 - Conditioning for weathering tests

These referenced methods complement ASTM D6944-15(2020) by providing established procedures for evaluating specific coating properties under thermal cycling and related environmental stresses.

Keywords: thermal cycling, cured coatings, coating adhesion, freeze/thaw resistance, blistering, cracking, checking, ASTM D6944, industrial coatings, quality control, environmental durability.

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Frequently Asked Questions

ASTM D6944-15(2020) is a standard published by ASTM International. Its full title is "Standard Practice for Determining the Resistance of Cured Coatings to Thermal Cycling". This standard covers: SIGNIFICANCE AND USE 4.1 The purpose of this test is to obtain information on the ability of a coating system to adhere to substrates under thermal stress. It is assumed that the coating systems tested are applied and cured according to the coating manufacturer’s instructions. SCOPE 1.1 This practice determines the resistance of cured coatings or coating systems to repeated thermal cycles and is designed to assess the effect of thermal cycling on the properties of a coating or coating system. These properties may include adhesion, resistance to checking, cracking, blistering, or others. This procedure is not intended to provide a quantitative measure of the service life that can be expected from a specific coating system on a given substrate. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 The purpose of this test is to obtain information on the ability of a coating system to adhere to substrates under thermal stress. It is assumed that the coating systems tested are applied and cured according to the coating manufacturer’s instructions. SCOPE 1.1 This practice determines the resistance of cured coatings or coating systems to repeated thermal cycles and is designed to assess the effect of thermal cycling on the properties of a coating or coating system. These properties may include adhesion, resistance to checking, cracking, blistering, or others. This procedure is not intended to provide a quantitative measure of the service life that can be expected from a specific coating system on a given substrate. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D6944-15(2020) is classified under the following ICS (International Classification for Standards) categories: 87.040 - Paints and varnishes. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D6944-15(2020) has the following relationships with other standards: It is inter standard links to ASTM D6944-15, ASTM D660-93(2019), ASTM D661-93(2019), ASTM G147-17, ASTM D6132-13, ASTM D6677-07(2012), ASTM D7234-12, ASTM D7091-12, ASTM D661-93(2011), ASTM D660-93(2011), ASTM D714-02(2009), ASTM D3359-09e1, ASTM G147-09, ASTM D4541-09, ASTM D6132-08. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D6944-15(2020) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D6944 − 15 (Reapproved 2020)
Standard Practice for
Determining the Resistance of Cured Coatings to Thermal
Cycling
This standard is issued under the fixed designation D6944; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D6132 Test Method for Nondestructive Measurement of Dry
Film Thickness of Applied Organic Coatings Using an
1.1 Thispracticedeterminestheresistanceofcuredcoatings
Ultrasonic Coating Thickness Gage
or coating systems to repeated thermal cycles and is designed
D6677 Test Method for Evaluating Adhesion by Knife
to assess the effect of thermal cycling on the properties of a
D7091 Practice for Nondestructive Measurement of Dry
coating or coating system. These properties may include
Film Thickness of Nonmagnetic Coatings Applied to
adhesion,resistancetochecking,cracking,blistering,orothers.
Ferrous Metals and Nonmagnetic, Nonconductive Coat-
This procedure is not intended to provide a quantitative
ings Applied to Non-Ferrous Metals
measure of the service life that can be expected from a specific
D7234 Test Method for Pull-OffAdhesion Strength of Coat-
coating system on a given substrate.
ings on Concrete Using Portable Pull-Off Adhesion Tes-
1.2 This standard does not purport to address all of the
ters
safety concerns, if any, associated with its use. It is the
G147 Practice for Conditioning and Handling of Nonmetal-
responsibility of the user of this standard to establish appro-
lic Materials for Natural and Artificial Weathering Tests
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
3. Summary of Test Methods
1.3 This international standard was developed in accor-
3.1 Test Method A—Cured test specimens are subjected to
dance with internationally recognized principles on standard-
30 thermal cycles of immersion, freezing and heating.
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
3.2 Test Method B—Cured test specimens are subjected to
mendations issued by the World Trade Organization Technical 30 thermal cycles of freezing and heating.
Barriers to Trade (TBT) Committee.
4. Significance and Use
2. Referenced Documents
4.1 The purpose of this test is to obtain information on the
2.1 ASTM Standards:
ability of a coating system to adhere to substrates under
D660 Test Method for Evaluating Degree of Checking of
thermal stress. It is assumed that the coating systems tested are
Exterior Paints
applied and cured according to the coating manufacturer’s
D661 Test Method for Evaluating Degree of Cracking of
instructions.
Exterior Paints
D714 Test Method for Evaluating Degree of Blistering of
TEST METHOD A—FREEZE/THAW/IMMERSION
Paints
D3359 Test Methods for Rating Adhesion by Tape Test
5. Apparatus
D4541 Test Method for Pull-Off Strength of Coatings Using
Portable Adhesion Testers 5.1 Thermal Cycling Apparatus:
5.1.1 The thermal cycling apparatus shall consist of a
suitable chamber or chambers in which the test specimens may
This practice is under the jurisdiction of ASTM Committee D01 on Paint and
undergo the specified cycle. Ideally, a chamber which contains
Related Coatings, Materials, and Applications and is the direct responsibility of
heatingandrefrigerationequipmentandimmersioncapabilities
Subcommittee D01.46 on Industrial Protective Coatings.
in the same unit should be used. This chamber shall have the
Current edition approved Feb. 1, 2020. Published February 2020. Originally
ability to maintain continuous reproducible cycles within the
approved in 2003. Last previous edition approved in 2015 as D6944 – 15. DOI:
10.1520/D6944-15R20.
specified temperature requirements. In the event that an appa-
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
ratus having freezing, heating, and immersion capabilities is
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
not available, separate equipment for freezing, heating and
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. immersion may be used.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D6944 − 15 (2020)
5.1.2 The chamber or chambers shall have the ability to
Condition Time (h)
50±3°C(122±5°F)inair 4
maintain a constant temperature during each of the respective
25 ± 3°C (77 ± 5°F) tap water immersion 4
temperature intervals as specified by the procedure.
-29 ± 3°C (–20 ± 5°F) in air 16
5.1.3 The samples shall be arranged to minimize contact
7.2 Repeat this cycle of heat/immersion/freeze for 30
with the chamber surfaces or any mounting racks, and to
cycles, or other agreed upon number of cycles. Leave the
maximize air flow.
surfaceofthepanelswetwhentransferringfromtheimmersion
5.1.4 The temperature of the thermal cycling apparatus shall
to the freeze cycle. Maintain panels in the freeze condition
give uniform readings at various locations within the chamber,
upon interruptions in the cycling (for example, weekends/
within 3°C (5°F) at any given time, except during the transition
holidays). Evaluate specimens either every 5 cycles or at the
between heating and freezing cycles. A two hour temperature
end of 30 cycles. Destructive tests are typically performed at
rampingperiodispermittedfortheequipmenttoreachthenext
the completion of all cycles.
temperature setting.
TEST METHOD B—FREEZE/THAW
6. Test Specimens
8. Apparatus
6.1 Apply each coating or coating system onto the substrate
type and thickness as agreed upon. Preparation of the substrate
8.1 Thermal Cycling Apparatus:
(that is, surface cleanliness and roughness) prior to application
8.1.1 The thermal cycling appa
...

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