Standard Specification for Lock-Strip Gaskets

ABSTRACT
This specification defines the required properties of lock-strip gaskets where resistance to sunlight, weathering, flame, oxidation, permanent deformation under load, and diminution of gripping pressure are prime essentials. Gaskets shall be manufactured from an ozone-resistant compound and shall not be dependent for ozone resistance on surface protection which can be removed by abrasion, detergents, or other means. The tensile strength test and elongation test shall be performed to meet the requirements prescribed. Tear resistance test, hardness test, compression test, brittleness temperature test, ozone resistance test, heat aging effect test, flame propagation test, and lip pressure test shall be performed to meet the requirements prescribed.
SCOPE
1.1 This specification defines the required properties of lock-strip gaskets where resistance to sunlight, weathering, flame, oxidation, permanent deformation under load, and diminution of gripping pressure are prime essentials.  
Note 1: The requirement of flame propagation may be waived by the architect or professional engineer when doing so does not conflict with local codes or ordinances.  
1.2 This specification applies only to the “locking” compression type of gasket, sometimes referred to as the “zipper” type.  
Note 2: Structural integrity and weather-tightness of the wall requires the sound design and installation of the entire system of which the gasket is only one component.  
1.3 The values stated in SI units are to be regarded as the standard.  
1.4 Test Method C1166, as referenced in this specification, should be used to measure and describe the properties of materials, products, or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products, or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use.  
1.5 The following precautionary caveat pertains only to the test method portion, Section 7, of this specification: This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.6 The committee with jurisdiction over this standard is not aware of any comparable standards published by other organizations.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-May-2017

Relations

Effective Date
01-Jun-2017
Effective Date
01-Jun-2013
Effective Date
01-Jun-2011
Effective Date
01-Mar-2007
Effective Date
01-May-2006
Effective Date
01-May-2004
Effective Date
10-Jan-2000
Effective Date
10-Jul-1998
Effective Date
01-Jun-2017
Effective Date
01-Jun-2017
Effective Date
01-Jun-2017
Effective Date
01-Jun-2017

Overview

ASTM C542-05(2017) - Standard Specification for Lock-Strip Gaskets is an international standard developed by ASTM for the specification of lock-strip gaskets, sometimes referred to as “locking” or “zipper” type gaskets. These gaskets are essential components in building systems, providing a weather-tight seal in curtain walls, windows, and similar structural applications. The standard outlines critical material properties, performance criteria, and testing methods to ensure durability and effectiveness, with a strong focus on resistance to environmental factors and mechanical stress.

Lock-strip gaskets covered by this standard are required to deliver high resistance to sunlight (UV exposure), weathering, flame, oxidation, permanent deformation under load, and loss of gripping pressure. The material must be ozone-resistant throughout, not relying on coatings or surface protection that could be removed. ASTM C542 is recognized by regulatory agencies and is intended to promote reliable, consistent performance for gaskets in critical sealing applications.

Key Topics

  • Material Composition: Gaskets must be manufactured from an ozone-resistant elastomeric compound, without dependence on removable surface finishes for protection.
  • Performance Criteria:
    • Resistance to sunlight, weather, flame, oxidation, and permanent set under compression.
    • Maintenance of lip pressure and gripping ability over time.
  • Physical Property Tests: Standardized testing is specified for properties such as:
    • Tensile strength and elongation (ASTM D412)
    • Tear resistance (ASTM D624)
    • Durometer hardness (ASTM D2240)
    • Compression set (ASTM D395)
    • Brittleness temperature (ASTM D746)
    • Ozone resistance (ASTM D1149)
    • Heat aging (ASTM D573)
    • Flame propagation (ASTM C1166)
    • Lip pressure (custom test simulating in-use gasket retention)
  • Dimensional Tolerances: Standard tables define cross-sectional tolerances and minimum material thicknesses to ensure fit and function.
  • Installation: Suitability for lubricants and importance of proper installation to overall weather-tightness.
  • Testing Precautions: Users are responsible for adhering to safety and regulatory requirements during testing.

Applications

Lock-strip gaskets covered by ASTM C542-05(2017) are widely used in:

  • Curtain Wall Systems: Providing weather-tight seals between panels and frames in building exteriors.
  • Storefront and Window Installations: Ensuring long-term weather resistance and structural integrity in glazing systems.
  • Industrial and Transportation Glazing: Serving as seals in vehicles and machinery where durability, flexibility, and resistance to environmental stress are critical.
  • Any Application Requiring Reliable, Removable Seals: Especially where high resistance to ozone, UV, and flame is needed.

These gaskets are vital to prevent water infiltration, air leakage, and loss of thermal performance in building envelopes. By adhering to ASTM C542, manufacturers and installers ensure consistent quality and compliance with safety and building codes.

Related Standards

For users looking for relevant standards on elastomeric gaskets and associated materials, the following ASTM standards are referenced by ASTM C542-05(2017):

  • ASTM D412: Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
  • ASTM D2240: Test Method for Rubber Property-Durometer Hardness
  • ASTM D395: Test Methods for Rubber Properties-Compression Set
  • ASTM D573: Test Method for Rubber-Deterioration in Air Oven
  • ASTM D624: Test Method for Tear Strength of Conventional Vulcanized Rubber
  • ASTM D746: Test Method for Brittleness Temperature of Plastics and Elastomers
  • ASTM D1149: Test Methods for Rubber Deterioration-Cracking in an Ozone Controlled Environment
  • ASTM C1166: Test Method for Flame Propagation of Elastomeric Gaskets

Following ASTM C542 ensures harmonization with global standards on building seals and promotes international interoperability and compliance. For more specifics or updates, refer to the latest edition at astm.org.

Keywords: lock-strip gasket, ASTM C542, elastomeric gasket, compression seal, weather-tightness, ozone resistance, gasket testing, flame propagation, building envelope, glazing systems.

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Frequently Asked Questions

ASTM C542-05(2017) is a technical specification published by ASTM International. Its full title is "Standard Specification for Lock-Strip Gaskets". This standard covers: ABSTRACT This specification defines the required properties of lock-strip gaskets where resistance to sunlight, weathering, flame, oxidation, permanent deformation under load, and diminution of gripping pressure are prime essentials. Gaskets shall be manufactured from an ozone-resistant compound and shall not be dependent for ozone resistance on surface protection which can be removed by abrasion, detergents, or other means. The tensile strength test and elongation test shall be performed to meet the requirements prescribed. Tear resistance test, hardness test, compression test, brittleness temperature test, ozone resistance test, heat aging effect test, flame propagation test, and lip pressure test shall be performed to meet the requirements prescribed. SCOPE 1.1 This specification defines the required properties of lock-strip gaskets where resistance to sunlight, weathering, flame, oxidation, permanent deformation under load, and diminution of gripping pressure are prime essentials. Note 1: The requirement of flame propagation may be waived by the architect or professional engineer when doing so does not conflict with local codes or ordinances. 1.2 This specification applies only to the “locking” compression type of gasket, sometimes referred to as the “zipper” type. Note 2: Structural integrity and weather-tightness of the wall requires the sound design and installation of the entire system of which the gasket is only one component. 1.3 The values stated in SI units are to be regarded as the standard. 1.4 Test Method C1166, as referenced in this specification, should be used to measure and describe the properties of materials, products, or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products, or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. 1.5 The following precautionary caveat pertains only to the test method portion, Section 7, of this specification: This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.6 The committee with jurisdiction over this standard is not aware of any comparable standards published by other organizations. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification defines the required properties of lock-strip gaskets where resistance to sunlight, weathering, flame, oxidation, permanent deformation under load, and diminution of gripping pressure are prime essentials. Gaskets shall be manufactured from an ozone-resistant compound and shall not be dependent for ozone resistance on surface protection which can be removed by abrasion, detergents, or other means. The tensile strength test and elongation test shall be performed to meet the requirements prescribed. Tear resistance test, hardness test, compression test, brittleness temperature test, ozone resistance test, heat aging effect test, flame propagation test, and lip pressure test shall be performed to meet the requirements prescribed. SCOPE 1.1 This specification defines the required properties of lock-strip gaskets where resistance to sunlight, weathering, flame, oxidation, permanent deformation under load, and diminution of gripping pressure are prime essentials. Note 1: The requirement of flame propagation may be waived by the architect or professional engineer when doing so does not conflict with local codes or ordinances. 1.2 This specification applies only to the “locking” compression type of gasket, sometimes referred to as the “zipper” type. Note 2: Structural integrity and weather-tightness of the wall requires the sound design and installation of the entire system of which the gasket is only one component. 1.3 The values stated in SI units are to be regarded as the standard. 1.4 Test Method C1166, as referenced in this specification, should be used to measure and describe the properties of materials, products, or assemblies in response to heat and flame under controlled laboratory conditions and should not be used to describe or appraise the fire hazard or fire risk of materials, products, or assemblies under actual fire conditions. However, results of this test may be used as elements of a fire risk assessment which takes into account all of the factors which are pertinent to an assessment of the fire hazard of a particular end use. 1.5 The following precautionary caveat pertains only to the test method portion, Section 7, of this specification: This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.6 The committee with jurisdiction over this standard is not aware of any comparable standards published by other organizations. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM C542-05(2017) is classified under the following ICS (International Classification for Standards) categories: 91.100.50 - Binders. Sealing materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM C542-05(2017) has the following relationships with other standards: It is inter standard links to ASTM C542-05(2011), ASTM D746-13, ASTM C1166-06(2011), ASTM D746-07, ASTM C1166-06, ASTM D746-04, ASTM C1166-00, ASTM D746-98e1, ASTM C963-00(2021), ASTM C717-19, ASTM C716-06(2020), ASTM C964-20. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM C542-05(2017) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C542 −05 (Reapproved 2017)
Standard Specification for
Lock-Strip Gaskets
This standard is issued under the fixed designation C542; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope 1.7 This international standard was developed in accor-
dance with internationally recognized principles on standard-
1.1 This specification defines the required properties of
ization established in the Decision on Principles for the
lock-strip gaskets where resistance to sunlight, weathering,
Development of International Standards, Guides and Recom-
flame, oxidation, permanent deformation under load, and
mendations issued by the World Trade Organization Technical
diminution of gripping pressure are prime essentials.
Barriers to Trade (TBT) Committee.
NOTE 1—The requirement of flame propagation may be waived by the
architect or professional engineer when doing so does not conflict with
2. Referenced Documents
local codes or ordinances.
2.1 ASTM Standards:
1.2 This specification applies only to the “locking” com-
C1166 Test Method for Flame Propagation of Dense and
pression type of gasket, sometimes referred to as the “zipper”
Cellular Elastomeric Gaskets and Accessories
type.
D15 Method of Compound and Sample Preparation for
NOTE 2—Structural integrity and weather-tightness of the wall requires
Physical Testing of Rubber Products (Withdrawn 1975)
the sound design and installation of the entire system of which the gasket
D395 Test Methods for Rubber Property—Compression Set
is only one component.
D412 Test Methods forVulcanized Rubber andThermoplas-
1.3 The values stated in SI units are to be regarded as the
tic Elastomers—Tension
standard.
D573 Test Method for Rubber—Deterioration in an Air
1.4 Test Method C1166, as referenced in this specification,
Oven
should be used to measure and describe the properties of D624 Test Method for Tear Strength of Conventional Vul-
materials, products, or assemblies in response to heat and
canized Rubber and Thermoplastic Elastomers
flameundercontrolledlaboratoryconditionsandshouldnotbe D746 Test Method for Brittleness Temperature of Plastics
used to describe or appraise the fire hazard or fire risk of
and Elastomers by Impact
materials, products, or assemblies under actual fire conditions. D1149 Test Methods for Rubber Deterioration—Cracking in
However, results of this test may be used as elements of a fire
an Ozone Controlled Environment
risk assessment which takes into account all of the factors D2240 Test Method for Rubber Property—Durometer Hard-
which are pertinent to an assessment of the fire hazard of a
ness
particular end use.
2.2 Other Standard:
1.5 The following precautionary caveat pertains only to the
Rubber Handbook, Specifications for Rubber Products
test method portion, Section 7, of this specification: This
standard does not purport to address the safety concerns, if 3. Materials and Manufacture
any, associated with its use. It is the responsibility of the user
3.1 All materials and workmanship shall be in accordance
of this standard to establish appropriate safety and health
with good commercial practice.
practices and determine the applicability of regulatory limita-
3.2 Gaskets shall be manufactured from an ozone-resistant
tions prior to use.
compound and shall not be dependent for ozone resistance on
1.6 Thecommitteewithjurisdictionoverthisstandardisnot
aware of any comparable standards published by other orga-
nizations.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
This specification is under the jurisdiction of ASTM Committee C24 on Standards volume information, refer to the standard’s Document Summary page on
Building Seals and Sealants and is the direct responsibility of Subcommittee C24.73 the ASTM website.
on Compression Seal and Lock Strip Gaskets. The last approved version of this historical standard is referenced on
Current edition approved June 1, 2017. Published June 2017. Originally www.astm.org.
approvedin1965.Lastpreviouseditionapprovedin2011asC542 – 05(2011).DOI: Available from Rubber Manufacturers Association, 444 Madison Ave., New
10.1520/C0542-05R17. York, NY.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C542 − 05 (2017)
TABLE 2 Cross-Sectional Tolerances Lock-Strip Gaskets
surface protection which can be removed by abrasion,
A
RMA Class 2, Schedule I, Commercial
detergents, or other means.
Dimension, Tolerance,
3.3 Gaskets shall be free of porosity, surface defects, and
mm (in.) plus or minus
dimensional irregularities, particularly in the sealing area.
Over 0 to 2.54 (0 to 0.10) incl. 0.32 (0.013)
Over 2.54 to 4.06 (0.10 to 0.16) incl. 0.40 (0.016)
3.4 Unless otherwise specified, the material shall be black.
Over 4.06 to 6.35 (0.16 to 0.25) incl. 0.50 (0.020)
Over 6.35 to 10.16 (0.25 to 0.40) incl. 0.63 (0.025)
3.5 Lubricantsusedininstallation,shallbeasrecommended
Over 10.16 to 16.0 (0.40 to 0.63) incl. 0.80 (0.032)
by the gasket manufacturer.
Over 16.0 to 25.4 (0.63 to 1.00) incl. 1.00 (0.040)
Over 25.4 to40.64 (1.00 to 1.60) incl. 1.25 (0.050)
4. Physical Properties Over 40.64 to 63.5 (1.60 to 2.50) incl. 1.60 (0.063)
A
Rubber Handbook, Specifications for Rubber Products, Table 12.
4.1 The physical properties of the gasket shall conform to
the requirements specified in Table 1.
5. Dimensions and Permissible Variations
7.2 Tear Resistance—Test in accordance with Test Method
5.1 Minimum thickness of material between the locking
D624 using Die C.
strip cavity and the panel or rail channel shall be 2.5 mm (0.10
7.3 Hardness—TestinaccordancewithTestMethodD2240,
in.).
using a Type A durometer. If size or shape of the specimen
5.2 All cross-sectioned dimensions shall have an RMA
precludes testing of the finished surface, make measurements
Class 2 tolerance, as specified in Table 2 unless otherwise
on a squarely cut end or on a flat sliced or buffed surface.
agreed by the purchaser and seller.
Determine change in hardness after oven aging for 70 h at 100
6 1°C (212 6 2°F).
6. Sampling
6.1 When proof of conformance with this specification is 7.4 Compression Set—Test in accordance with Test Meth-
ods D395, Method B. Hold the sample under test for 22 h at
required, the samples shall be taken from the finished product
whenever possible. 100 6 1°C (212 6 2°F). Buffed specimen, taken from material
1.5 mm ( ⁄16 in.) minimum thickness may be superimposed to
6.2 When the thickness or shape of the finished product
a total thickness of 13.0 mm ( ⁄2 in.).
makes sampling, as specified in Section 6, impossible, the
7.5 Brittleness Temperature—Test in accordance with Test
manufacturershall,uponrequestofthepurchaseratthetimeof
Method D746.
ordering, furnish a sufficient number of test slabs or blocks
prepared in accordance with Methods D15 for the proper
7.6 OzoneResistance—TestinaccordancewithTestMethod
performance of the required tests. The slabs or blocks shall be
D1149 (SpecimenA). Use an ozone concentration of 100 mPa,
prepared from the compound of the same source production lot
an exposure time of 40 6 2°C (104 6 3.6°F), and a specimen
used in the gasket.
elongation of 20 %.
7. Test Methods 7.7 HeatAging—Testtheeffectsofheataginginaccordance
with Test
...

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