SIST EN IEC 61076-8-101:2020
(Main)Connectors for electrical and electronic equipment - Product requirements - Part 8-101: Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing for rated current of 40 A (IEC 61076-8-101:2020)
Connectors for electrical and electronic equipment - Product requirements - Part 8-101: Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing for rated current of 40 A (IEC 61076-8-101:2020)
IEC 61076-8-101:2020 describes 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing (hereinafter referred to as a connector) for electrical and electronic equipment, including overall dimensions, interface dimensions, technical characteristics, performance requirements and test methods.
This document is applicable to electrical connectors with sealing and shielding requirements meeting this document, with a rated voltage up to and including 750 V a.c. or 1 000 V d.c. and a current rating of 40 A, in the field of electrical and electronic equipment.
Steckverbinder für elektronische Einrichtungen - Produktanforderungen - Teil 8-101: Leistungssteckverbinder - Bauartspezifikation für gasdichte geschirmte Steckverbinder mit Kunststoffgehäuse mit 2P/3P Leistung plus 2P Signal für 40 A Bemessungsstrom (IEC 61076-8-101:2020)
Connecteurs pour équipements électriques et électroniques - Exigences de produit - Partie 8-101: Connecteurs électriques - Spécification particulière pour connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles pour la transmission de données avec boîtier plastique pour courant assigné de 40 A (IEC 61076-8-101:2020)
IEC 61076-8-101:2020 décrit les connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles pour la transmission de données avec boîtier plastique (par la suite appelés connecteurs) pour équipements électriques et électroniques, et notamment leurs dimensions hors-tout, les dimensions des interfaces, les caractéristiques techniques, les exigences en matière de performances et les méthodes d’essai.
Le présent document s’applique à tous les connecteurs dont les exigences en matière d’étanchéité et de blindage répondent au présent document pour une tension assignée inférieure ou égale à 750 V en courant alternatif ou 1 000 V en courant continu avec un courant assigné de 40 A, dans le domaine des équipements électriques et électroniques.
Konektorji za električno in elektronsko opremo - Zahteve za izdelek - 8-101. del: Močnostni konektorji - Podrobna specifikacija za konektorje z 2 poloma ali s 3 napajalnimi poli in dodanima 2 poloma za signale, ki so zaslonjeni in zatesnjeni v plastičnih ohišjih, za naznačene toke do 40 A (IEC 61076-8-101:2020)
General Information
Standards Content (Sample)
SLOVENSKI STANDARD
01-september-2020
Konektorji za električno in elektronsko opremo - Zahteve za izdelek - 8-101. del:
Močnostni konektorji - Podrobna specifikacija za konektorje z 2 poloma ali s 3
napajalnimi poli in dodanima 2 poloma za signale, ki so zaslonjeni in zatesnjeni v
plastičnih ohišjih, za naznačene toke do 40 A (IEC 61076-8-101:2020)
Connectors for electrical and electronic equipment - Product requirements - Part 8-101:
Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal
shielded and sealed connectors with plastic housing for rated current of 40 A (IEC 61076
-8-101:2020)
Steckverbinder für elektronische Einrichtungen - Produktanforderungen - Teil 8-101:
Leistungssteckverbinder - Bauartspezifikation für gasdichte geschirmte Steckverbinder
mit Kunststoffgehäuse mit 2P/3P Leistung plus 2P Signal für 40 A Bemessungsstrom
(IEC 61076-8-101:2020)
Connecteurs pour équipements électriques et électroniques - Exigences de produit -
Partie 8-101: Connecteurs électriques - Spécification particulière pour connecteurs
blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles
pour la transmission de données avec boîtier plastique pour courant assigné de 40 A
(IEC 61076-8-101:2020)
Ta slovenski standard je istoveten z: EN IEC 61076-8-101:2020
ICS:
31.220.10 Vtiči in vtičnice, konektorji Plug-and-socket devices.
Connectors
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD EN IEC 61076-8-101
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2020
ICS 31.220.10
English Version
Connectors for electrical and electronic equipment - Product
requirements - Part 8-101: Power connectors - Detail
specification for 2-pole or 3-pole power plus 2-pole signal
shielded and sealed connectors with plastic housing for rated
current of 40 A
(IEC 61076-8-101:2020)
Connecteurs pour équipements électriques et électroniques Steckverbinder für elektronische Einrichtungen -
- Exigences de produit - Partie 8-101: Connecteurs Produktanforderungen - Teil 8-101:
électriques - Spécification particulière pour connecteurs Leistungssteckverbinder - Bauartspezifikation für gasdichte
blindés étanches à 2 pôles ou 3 pôles pour la transmission geschirmte Steckverbinder mit Kunststoffgehäuse mit
de puissance et à 2 pôles pour la transmission de données 2P/3P Leistung plus 2P Signal für 40 A Bemessungsstrom
avec boîtier plastique pour courant assigné de 40 A (IEC 61076-8-101:2020)
(IEC 61076-8-101:2020)
This European Standard was approved by CENELEC on 2020-05-14. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN IEC 61076-8-101:2020 E
European foreword
The text of document 48B/2784/FDIS, future edition 1 of IEC 61076-8-101, prepared by SC 48B
"Electrical connectors" of IEC/TC 48 "Electrical connectors and mechanical structures for electrical
and electronic equipment" was submitted to the IEC-CENELEC parallel vote and approved by
CENELEC as EN IEC 61076-8-101:2020.
The following dates are fixed:
• latest date by which the document has to be implemented at national (dop) 2021-02-14
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2023-05-14
document have to be withdrawn
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
Endorsement notice
The text of the International Standard IEC 61076-8-101:2020 was approved by CENELEC as a
European Standard without any modification.
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1 Where an International Publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available here:
www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60050-581 2008 International Electrotechnical Vocabulary - - -
Part 581: Electromechanical components for
electronic equipment
IEC 60068-1 - Environmental testing - Part 1: General and EN 60068-1 -
guidance
IEC 60228 2004 Conductors of insulated cables EN 60228 2005
+ corrigendum 2005-
IEC 60352-1 - Solderless connections - Part 1: Wrapped EN 60352-1 -
connections - General requirements, test
methods and practical guidance
IEC 60352-2 - Solderless connections - Part 2: Crimped EN 60352-2 -
connections - General requirements, test
methods and practical guidance
IEC 60352-3 - Solderless connections - Part 3: Accessible - -
insulation displacement (ID) connections -
General requirements, test methods and
practical guidance
IEC 60352-4 - Solderless connections - Part 4: Non- - -
accessible insulation displacement (ID)
connections - General requirements, test
methods and practical guidance
IEC 60352-5 - Solderless connections - Part 5: Press-in - -
connections - General requirements, test
methods and practical guidance
IEC 60352-6 - Solderless connections - Part 6: Insulation - -
piercing connections - General requirements,
test methods and practical guidance
IEC 60352-7 - Solderless connections - Part 7: Spring - -
clamp connections - General requirements,
test methods and practical guidance
IEC 60512-1-1 - Connectors for electronic equipment - Tests EN 60512-1-1 -
and measurements - Part 1-1: General
examination - Test 1a: Visual examination
IEC 60512-1-2 - Connectors for electronic equipment - Tests EN 60512-1-2 -
and measurements - Part 1-2: General
examination - Test 1b: Examination of
dimension and mass
IEC 60512-2-1 - Connectors for electronic equipment - Tests EN 60512-2-1 -
and measurements - Part 2-1: Electrical
continuity and contact resistance tests - Test
2a: Contact resistance - Millivolt level
method
IEC 60512-2-2 - Connectors for electronic equipment - Tests EN 60512-2-2 -
and measurements - Part 2-2: Electrical
continuity and contact resistance tests - Test
2b: Contact resistance - Specified test
current method
IEC 60512-2-5 - Connectors for electronic equipment - Tests EN 60512-2-5 -
and measurements - Part 2-5: Electrical
continuity and contact resistance tests - Test
2e: Contact disturbance
IEC 60512-2-6 - Connectors for electronic equipment - Tests EN 60512-2-6 -
and measurements - Part 2-6: Electrical
continuity and contact resistance tests - Test
2f: Housing (shell) electrical continuity
IEC 60512-3-1 - Connectors for electronic equipment - Tests EN 60512-3-1 -
and measurements - Part 3-1: Insulation
tests - Test 3a: Insulation resistance
IEC 60512-4-1 - Connectors for electronic equipment - Tests EN 60512-4-1 -
and measurements - Part 4-1: Voltage stress
tests - Test 4a: Voltage proof
IEC 60512-5-1 - Connectors for electronic equipment - Tests EN 60512-5-1 -
and measurements - Part 5-1: Current-
carrying capacity tests - Test 5a:
Temperature rise
IEC 60512-5-2 - Connectors for electronic equipment - Tests EN 60512-5-2 -
and measurements - Part 5-2: Current-
carrying capacity tests - Test 5b: Current-
temperature derating
IEC 60512-6-3 - Connectors for electronic equipment - Tests EN 60512-6-3 -
and measurements - Part 6-3: Dynamic
stress tests - Test 6c: Shock
IEC 60512-6-4 - Connectors for electronic equipment - Tests EN 60512-6-4 -
and measurements - Part 6-4: Dynamic
stress tests - Test 6d: Vibration (sinusoidal)
IEC 60512-7-1 - Connectors for electronic equipment - Tests EN 60512-7-1 -
and measurements - Part 7-1: Impact tests
(free connectors) - Test 7a: Free fall
(repeated)
IEC 60512-9-1 - Connectors for electronic equipment - Tests EN 60512-9-1 -
and measurements - Part 9-1: Endurance
tests - Test 9a: Mechanical operation
IEC 60512-9-2 - Connectors for electronic equipment - Tests EN 60512-9-2 -
and measurements - Part 9-2: Endurance
tests - Test 9b: Electrical load and
temperature
IEC 60512-11-1 - Connectors for electrical and electronic EN IEC 60512-11-1 -
equipment - Tests and measurements - Part
11-1: Climatic tests - Test 11a - Climatic
sequence
IEC 60512-11-3 - Connectors for electronic equipment - Tests EN 60512-11-3 -
and measurements - Part 11-3: Climatic
tests - Test 11c: Damp heat, steady state
IEC 60512-11-4 - Connectors for electronic equipment - Tests EN 60512-11-4 -
and measurements - Part 11-4: Climatic
tests - Test 11d: Rapid change of
temperature
IEC 60512-11-6 - Connectors for electronic equipment - Tests EN 60512-11-6 -
and measurements - Part 11-6: Climatic
tests - Test 11f: Corrosion, salt mist
IEC 60512-11-9 - Connectors for electronic equipment - Tests EN 60512-11-9 -
and measurements - Part 11-9: Climatic
tests - Test 11i: Dry heat
IEC 60512-11-10 - Connectors for electronic equipment - Tests EN 60512-11-10 -
and measurements - Part 11-10: Climatic
tests - Test 11j: Cold
IEC 60512-11-11 - Connectors for electronic equipment - Tests EN 60512-11-11 -
and measurements - Part 11-11: Climatic
tests - Test 11k: Low air pressure
IEC 60512-11-12 - Connectors for electronic equipment - Tests EN 60512-11-12 -
and measurements - Part 11-12: Climatic
tests - Test 11m: Damp heat, cyclic
IEC 60512-13-1 - Connectors for electronic equipment - Tests EN 60512-13-1 -
and measurements - Part 13-1: Mechanical
operation tests - Test 13a: Engaging and
separating forces
IEC 60512-13-5 - Connectors for electronic equipment - Tests EN 60512-13-5 -
and measurements - Part 13-5: Mechanical
operation tests - Test 13e: Polarizing and
keying method
IEC 60512-15-1 - Connectors for electronic equipment - Tests EN 60512-15-1 -
and measurements - Part 15-1: Connector
tests (mechanical) - Test 15a: Contact
retention in insert
IEC 60512-15-6 - Connectors for electronic equipment - Tests EN 60512-15-6 -
and measurements - Part 15-6: Connector
tests (mechanical) - Test 15f: Effectiveness
of connector coupling devices
IEC 60512-16-5 - Connectors for electronic equipment - Tests EN 60512-16-5 -
and measurements - Part 16-5: Mechanical
tests on contacts and terminations - Test
16e: Gauge retention force (resilient
contacts)
IEC 60529 1989 Degrees of protection provided by EN 60529 1991
enclosures (IP Code)
+ corrigendum 1993-
IEC 60695-2-11 2014 Fire hazard testing - Part 2-11: Glowing/hot- EN 60695-2-11 2014
wire based test methods - Glow-wire
flammability test method for end-products
(GWEPT)
IEC 60999-1 - Connecting devices - Electrical copper EN 60999-1 -
conductors - Safety requirements for screw-
type and screwless-type clamping units -
Part 1: General requirements and particular
requirements for clamping units for
conductors from 0,2 mm2 up to 35 mm2
(included)
IEC 60999-2 - Connecting devices - Electrical copper EN 60999-2 -
conductors - Safety requirements for screw-
type and screwless-type clamping units -
Part 2: Particular requirements for clamping
units for conductors above 35 mm2 up to
300 mm2 (included)
IEC 61076-1 - Connectors for electronic equipment - EN 61076-1 -
Product requirements - Part 1: Generic
specification
IEC 61984 2008 Connectors - Safety requirements and tests EN 61984 2009
IEC 62430 2019 Environmentally conscious design (ECD) - EN IEC 62430 2019
Principles, requirements and guidance
IEC Guide 109 - Environmental aspects - Inclusion in - -
electrotechnical product standards
ISO 1302 2002 Geometrical Product Specifications (GPS) - EN ISO 1302 2002
Indication of surface texture in technical
product documentation
ISO 6508-1 2015 Metallic materials - Rockwell hardness test - - -
Part 1: Test method
ISO 11469 2016 Plastics - Generic identification and marking EN ISO 11469 2016
of plastics products
IEC 61076-8-101 ®
Edition 1.0 2020-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Connectors for electrical and electronic equipment – Product requirements –
Part 8-101: Power connectors – Detail specification for 2-pole or 3-pole power
plus 2-pole signal shielded and sealed connectors with plastic housing for rated
current of 40 A
Connecteurs pour équipements électriques et électroniques – Exigences de
produit –
Partie 8-101: Connecteurs électriques – Spécification particulière pour
connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission
de puissance et à 2 pôles pour la transmission de données avec boîtier
plastique pour courant assigné de 40 A
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 31.220.10 ISBN 978-2-8322-8041-6
– 2 – IEC 61076-8-101:2020 © IEC 2020
CONTENTS
FOREWORD . 5
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 11
4 Technical information . 11
4.1 Recommended method of termination . 11
4.1.1 General . 11
4.1.2 Number of contacts and contact cavities . 11
4.2 Ratings and characteristics . 11
4.3 Systems of levels . 11
4.3.1 Performance levels . 11
4.3.2 Compatibility levels . 12
4.4 Classification into climatic categories . 12
4.5 Clearance and creepage distance . 12
4.6 Current-carrying capacity . 12
4.7 Marking . 12
5 Dimensional information . 12
5.1 General . 12
5.2 Isometric view and common features . 13
5.2.1 General . 13
5.2.2 Isometric view of free connectors . 13
5.2.3 Isometric view of fixed connectors . 13
5.3 Engagement (mating) information . 13
5.3.1 Engagement (mating) direction . 13
5.3.2 Perpendicular to the engaging (mating) direction . 13
5.3.3 Inclination . 13
5.4 Fixed connectors . 14
5.4.1 General . 14
5.4.2 Dimensions . 14
5.4.3 Terminations . 17
5.5 Free connectors . 17
5.5.1 General . 17
5.5.2 Dimensions . 18
5.5.3 Terminations . 21
5.6 Accessories . 21
5.7 Mounting information for connectors . 21
5.8 Gauges – Sizing gauges and retention force gauges . 21
6 Technical characteristics . 22
6.1 Classification into climatic categories . 22
6.2 Electrical characteristics . 22
6.2.1 Clearance and creepage distance . 22
6.2.2 Voltage proof . 22
6.2.3 Contact resistance . 23
6.2.4 Housing (shell) electrical continuity . 23
6.2.5 Insulation resistance . 23
6.2.6 Temperature rise . 24
IEC 61076-8-101:2020 © IEC 2020 – 3 –
6.2.7 Electrical load and temperature . 24
6.3 Mechanical characteristics . 24
6.3.1 Mechanical operation . 24
6.3.2 Effectiveness of connector coupling devices . 24
6.3.3 Gauge retention force (resilient contact) . 25
6.3.4 Engaging and separating forces . 25
6.3.5 Contact retention in insert . 25
6.3.6 Polarizing and keying method . 25
6.4 Dynamic stress test. 25
6.4.1 Vibration (sine) . 25
6.4.2 Shock . 26
6.4.3 Free fall (repeated) . 26
6.4.4 IP degree of protection . 26
6.4.5 Glow-wire flammability test method for end-products (GWEPT) . 26
6.5 Climatic test . 26
6.5.1 Damp heat, steady state . 26
6.5.2 Rapid change of temperature . 27
6.5.3 Corrosion, salt mist . 27
6.5.4 Dry heat . 27
6.5.5 Cold. 27
6.5.6 Low air pressure . 27
6.6 Environmental aspects . 27
6.6.1 Marking of insulation material (plastic) . 27
6.6.2 Design/use of material . 28
7 Test schedule . 28
7.1 General . 28
7.2 Test schedules . 28
7.2.1 Basic (minimum) test schedule . 28
7.2.2 Full test schedule . 28
7.3 Test procedures and measurement methods . 38
7.4 Pre-conditioning . 38
7.5 Wiring and mounting of test specimens . 38
7.5.1 Wiring . 38
7.5.2 Mounting . 38
Figure 1 – 2-pole and 3-pole free connector . 13
Figure 2 – 2-pole and 3-pole fixed connector . 13
Figure 3 – 2-pole 40 A fixed connector . 14
Figure 4 – 3-pole 40 A fixed connector . 15
Figure 5 – Fixed connector codings . 16
Figure 6 – 2-pole 40 A free connector . 18
Figure 7 – 3-pole 40 A free connector . 19
Figure 8 – Free connector codings . 20
Figure 9 – Gauge for signal contact . 21
Figure 10 – Gauge for power contact . 22
Table 1 – Climatic categories . 12
– 4 – IEC 61076-8-101:2020 © IEC 2020
Table 2 – 2-pole 40 A fixed connector dimensions . 14
Table 3 – 3-pole 40 A fixed connector dimensions . 15
Table 4 – Fixed connector codings dimensions . 17
Table 5 – 2-pole 40 A free connector dimensions . 18
Table 6 – 3-pole 40 A free connector dimensions . 19
Table 7 – Free connector codings dimensions . 21
Table 8 – Gauge dimensions. 22
Table 9 – Voltage proof . 23
Table 10 – Vibration . 26
Table 11 – Number of test specimens . 28
Table 12 – Test group P . 29
Table 13 – Test group AP . 30
Table 14 – Test group BP . 31
Table 15 – Test group CP . 33
Table 16 – Test group DP . 34
Table 17– Test group EP . 35
Table 18 – Test group GP . 36
Table 19 – Test group JP . 36
Table 20 – Test group KP . 37
IEC 61076-8-101:2020 © IEC 2020 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –
Part 8-101: Power connectors – Detail specification for 2-pole or 3-pole
power plus 2-pole signal shielded and sealed connectors with plastic
housing for rated current of 40 A
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61076-8-101 has been prepared by subcommittee 48B: Electrical
connectors, of IEC technical committee 48: Electrical connectors and mechanical structures
for electrical and electronic equipment.
The text of this standard is based on the following documents:
FDIS Report on voting
48B/2784/FDIS 48B/2801/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
– 6 – IEC 61076-8-101:2020 © IEC 2020
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 61076 series, published under the general title Connectors for
electrical and electronic equipment – Product requirements, can be found on the IEC website.
Future standards in this series will carry the new general title as cited above. Titles of existing
standards in this series will be updated at the time of the next edition.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IEC 61076-8-101:2020 © IEC 2020 – 7 –
The International Electrotechnical Commission
IEC 61076-8-101 Ed. 1
IEC SC 48B—Electrical connectors
Detail specification in accordance with IEC 61076-1
For rated current of 40 A d.c.;
2-pole;
Female contact for power;
First break last make male signal contact;
Straight insertion and withdrawal;
360° shielding;
Four codings.
2-pole 40 A free connector
Free
For rated current of 40 A a.c.;
connector
3-pole;
Female contact for power;
First break last make male signal contact;
Straight insertion and withdrawal;
360° shielding;
Four codings.
3-pole 40 A free connector
For rated current of 40 A d.c.;
2-pole;
Female contact for signal;
Male contact for power;
Straight insertion and withdrawal;
360°shielding;
Four codings.
2-pole 40 A fixed connector
Fixed
connector
For rated current of 40 A a.c.;
3-pole;
Female contact for signal;
Male contact for power;
Straight insertion and withdrawal;
360°shielding;
Four codings.
3-pole 40 A fixed connector
– 8 – IEC 61076-8-101:2020 © IEC 2020
CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –
Part 8-101: Power connectors – Detail specification for 2-pole or 3-pole
power plus 2-pole signal shielded and sealed connectors with plastic
housing for rated current of 40 A
1 Scope
This part of IEC 61076 describes 2-pole or 3-pole power plus 2-pole signal shielded and
sealed connectors with plastic housing (hereinafter referred to as a connector) for electrical
and electronic equipment, including overall dimensions, interface dimensions, technical
characteristics, performance requirements and test methods.
This document is applicable to electrical connectors with sealing and shielding requirements
meeting this document, with a rated voltage up to and including 750 V a.c. or 1 000 V d.c. and
a current rating of 40 A, in the field of electrical and electronic equipment.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60050-581:2008, International Electrotechnical Vocabulary (IEV) – Part 581:
Electromechanical components for electronic equipment
IEC 60068-1, Environmental testing – Part 1: General and guidance
IEC 60228:2004, Conductors of insulated cables
IEC 60352-1, Solderless connections – Part 1: Wrapped connections – General requirements,
test methods and practical guidance
IEC 60352-2, Solderless connections – Part 2: Crimped connections – General requirements,
test methods and practical guidance
IEC 60352-3, Solderless connections – Part 3: Solderless accessible insulation displacement
connections – General requirements, test methods and practical guidance
IEC 60352-4, Solderless connections – Part 4: Solderless non-accessible insulation
displacement connections – General requirements, test methods and practical guidance
IEC 60352-5, Solderless connections – Part 5: Press-in connections – General requirements,
test methods and practical guidance
IEC 60352-6, Solderless connections – Part 6: Insulation piercing connections – General
requirements, test methods and practical guidance
IEC 60352-7, Solderless connections – Part 7: Spring clamp connections – General
requirements, test methods and practical guidance
IEC 61076-8-101:2020 © IEC 2020 – 9 –
IEC 60512-1-1, Connectors for electronic equipment – Tests and measurements – Part 1-1:
General examination – Test 1a: Visual examination
IEC 60512-1-2, Connectors for electronic equipment – Tests and measurements – Part 1-2:
General examination – Test 1b: Examination of dimension and mass
IEC 60512-2-1, Connectors for electronic equipment – Tests and measurements – Part 2-1:
Electrical continuity and contact resistance tests – Test 2a: Contact resistance – Millivolt level
method
IEC 60512-2-2, Connectors for electronic equipment – Tests and measurements – Part 2-2:
Electrical continuity and contact resistance tests – Test 2b: Contact resistance – Specified
test current method
IEC 60512-2-5, Connectors for electronic equipment – Tests and measurements – Part 2-5:
Electrical continuity and contact resistance tests – Test 2e: Contact disturbance
IEC 60512-2-6, Connectors for electronic equipment – Tests and measurements – Part 2-6:
Electrical continuity and contact resistance tests – Test 2f: Housing (shell) electrical continuity
IEC 60512-3-1, Connectors for electronic equipment – Tests and measurements – Part 3-1:
Insulation tests – Test 3a: Insulation resistance
IEC 60512-4-1, Connectors for electronic equipment – Tests and measurements – Part 4-1:
Voltage stress tests – Test 4a: Voltage proof
IEC 60512-5-1, Connectors for electronic equipment – Tests and measurements – Part 5-1:
Current-carrying capacity tests – Test 5a: Temperature rise
IEC 60512-5-2, Connectors for electronic equipment – Tests and measurements – Part 5-2:
Current-carrying capacity tests – Test 5b: Current-temperature derating
IEC 60512-6-3, Connectors for electronic equipment – Tests and measurements – Part 6-3:
Dynamic stress tests – Test 6c: Shock
IEC 60512-6-4, Connectors for electronic equipment – Tests and measurements – Part 6-4:
Dynamic stress tests – Test 6d: Vibration (sinusoidal)
IEC 60512-7-1, Connectors for electronic equipment – Tests and measurements – Part 7-1:
Impact tests (free connectors) – Test 7a: Free fall (repeated)
IEC 60512-9-1, Connectors for electronic equipment – Tests and measurements – Part 9-1:
Endurance tests – Test 9a: Mechanical operation
IEC 60512-9-2, Connectors for electronic equipment – Tests and measurements – Part 9-2:
Endurance tests – Test 9b: Electrical load and temperature
IEC 60512-11-1, Connectors for electrical and electronic equipment – Tests and
measurements – Part 11-1: Climatic tests – Test 11a: Climatic sequence
IEC 60512-11-3, Connectors for electronic equipment – Tests and measurements – Part 11-3:
Climatic tests – Test 11c: Damp heat, steady state
IEC 60512-11-4, Connectors for electronic equipment – Tests and measurements – Part 11-4:
Climatic tests – Test 11d: Rapid change of temperature
– 10 – IEC 61076-8-101:2020 © IEC 2020
IEC 60512-11-6, Connectors for electronic equipment – Tests and measurements – Part 11-6:
Climatic tests – Test 11f: Corrosion, salt mist
IEC 60512-11-9, Connectors for electronic equipment – Tests and measurements – Part 11-9:
Climatic tests – Test 11i: Dry heat
IEC 60512-11-10, Connectors for electronic equipment – Tests and measurements –
Part 11-10: Climatic tests – Test 11j: Cold
IEC 60512-11-11, Connectors for electronic equipment – Tests and measurements –
Part 11-11: Climatic tests – Test 11k: Low air pressure
IEC 60512-11-12, Connectors for electronic equipment – Tests and measurements –
Part 11-12: Climatic tests – Test 11m: Damp heat, cyclic
IEC 60512-13-1, Connectors for electronic equipment – Tests and measurements – Part 13-1:
Mechanical operation tests – Test 13a: Engaging and separating forces
IEC 60512-13-5, Connectors for electronic equipment – Tests and measurements – Part 13-5:
Mechanical operation tests – Test 13e: Polarizing and keying method
IEC 60512-15-1, Connectors for electronic equipment – Tests and measurements – Part 15-1:
Connector tests (mechanical) – Test 15a: Contact retention in insert
IEC 60512-15-6, Connectors for electronic equipment – Tests and measurements – Part 15-6:
Connector tests (mechanical) – Test 15f: Effectiveness of connector coupling devices
IEC 60512-16-5, Connectors for electronic equipment – Tests and measurements – Part 16-5:
Mechanical tests on contacts and terminations – Test 16e: Gauge retention force (resilient
contacts)
IEC 60529:1989, Degrees of protection provided by enclosures (IP code)
IEC 60695-2-11:2014, Fire hazard testing – Part 2-11: Glowing/hot-wire based test methods –
Glow-wire flammability test method for end-products (GWEPT)
IEC 60999-1, Connecting devices – Electrical copper conductors – Safety requirements for
screw-type and screwless-type clamping units – Part 1: General requirements and particular
2 2
requirements for clamping units for conductors from 0,2 mm up to 35 mm (included)
IEC 60999-2, Connecting devices – Electrical copper conductors – Safety requirements for
screw-type and screwless-type clamping units – Part 2: Particular requirements for clamping
2 2
units for conductors above 35 mm up to 300 mm (included)
IEC 61076-1:2006, Connectors for electronic equipment – Part 1: Generic specification
IEC 61984:2008, Connectors – Safety requirements and tests
IEC 62430:2019, Environmentally conscious design (ECD) – Principles, requirements and
guidance
IEC Guide 109, Environmental aspects – Inclusion in electrotechnical product standards
ISO 1302:2002, Geometrical Product Specifications (GPS) – Indication of surface texture in
technical product documentation
IEC 61076-8-101:2020 © IEC 2020 – 11 –
ISO 6508-1:2015, Metallic materials – Rockwell hardness test – Part 1: Test method
ISO 11469:2016, Plastics – Generic identification and marking of plastics products
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60050-581 apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: availa
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