Pallets for materials handling - Flat pallets - Part 2: Performance requirements and selection of tests (ISO 8611-2:2025)

This document specifies the performance requirements to establish nominal loads for new flat pallets.
It also specifies the tests required for new flat pallets in various handling environments and the performance requirements for tests with payloads. This document does not apply to pallets with a fixed superstructure or a rigid, self-supporting container that can be mechanically attached to the pallet and which contributes to the strength of the pallet.

Paletten für den Gütertransport - Flachpaletten - Teil 2: Leistungsanforderungen und Auswahl von Prüfungen (ISO 8611-2:2025)

Dieses Dokument legt die Leistungsanforderungen für die Ermittlung der Nennlasten neuer Flachpaletten fest.
Außerdem wird festgelegt, welche Prüfungen für neue Flachpaletten bei verschiedenen Handhabungen erforderlich sind und welche Leistungsanforderungen in Prüfungen mit Auflasten zu erreichen sind. Dieses Dokument ist nicht anwendbar für Paletten mit festem Aufbau oder für formstabile, selbsttragende Behälter, die mechanisch an den Paletten befestigt werden können und zur Festigkeit der Paletten beitragen.

Palettes pour la manutention - Palettes plates - Partie 2: Exigences de performance et sélection des essais (ISO 8611-2:2025)

Le présent document spécifie les exigences de performance permettant d’établir les charges nominales pour des palettes plates neuves.
Il spécifie également les essais nécessaires pour des palettes plates neuves dans diverses conditions de manutention et les exigences de performance pour des essais avec charges utiles. Le présent document ne s’étend pas aux palettes à superstructure fixe ou à conteneur autoportant rigide pouvant être fixés mécaniquement à la palette et contribuant à sa résistance.

Palete za ravnanje z materiali - Ravne palete - 2. del: Zahtevane lastnosti in izbira preskusa (ISO 8611-2:2025)

Ta dokument določa zahtevane lastnosti za določanje nazivne obremenitve za nove ravne palete. Določa tudi zahtevane preskuse za nove ravne palete v različnih delovnih okoljih in zahtevane lastnosti za preskuse z obremenitvijo. Ta dokument se ne uporablja za palete s fiksno nadgradnjo ali za trdne, samonosilne posode, ki se lahko mehanično pritrdijo na paleto in pripomorejo k trdnosti palete.

General Information

Status
Published
Public Enquiry End Date
02-Apr-2024
Publication Date
03-Apr-2025
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
13-Mar-2025
Due Date
18-May-2025
Completion Date
04-Apr-2025

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Standard
SIST EN ISO 8611-2:2025
English language
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SLOVENSKI STANDARD
01-maj-2025
Nadomešča:
SIST EN ISO 8611-2:2022
Palete za ravnanje z materiali - Ravne palete - 2. del: Zahtevane lastnosti in izbira
preskusa (ISO 8611-2:2025)
Pallets for materials handling - Flat pallets - Part 2: Performance requirements and
selection of tests (ISO 8611-2:2025)
Paletten für den Gütertransport - Flachpaletten - Teil 2: Leistungsanforderungen und
Auswahl von Prüfungen (ISO 8611-2:2025)
Palettes pour la manutention - Palettes plates - Partie 2: Exigences de performance et
sélection des essais (ISO 8611-2:2025)
Ta slovenski standard je istoveten z: EN ISO 8611-2:2025
ICS:
55.180.20 Večnamenske palete General purpose pallets
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO 8611-2
EUROPEAN STANDARD
NORME EUROPÉENNE
March 2025
EUROPÄISCHE NORM
ICS 55.180.20 Supersedes EN ISO 8611-2:2022
English Version
Pallets for materials handling - Flat pallets - Part 2:
Performance requirements and selection of tests (ISO
8611-2:2025)
Palettes pour la manutention - Palettes plates - Partie Paletten für den Gütertransport - Flachpaletten - Teil 2:
2: Exigences de performance et sélection des essais Leistungsanforderungen und Auswahl von Prüfungen
(ISO 8611-2:2025) (ISO 8611-2:2025)
This European Standard was approved by CEN on 3 March 2025.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2025 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 8611-2:2025 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO 8611-2:2025) has been prepared by Technical Committee ISO/TC 51 "Pallets
for unit load method of materials handling" in collaboration with Technical Committee CEN/TC 261
“Packaging” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2025, and conflicting national standards
shall be withdrawn at the latest by September 2025.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 8611-2:2022.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the
United Kingdom.
Endorsement notice
The text of ISO 8611-2:2025 has been approved by CEN as EN ISO 8611-2:2025 without any
modification.
International
Standard
ISO 8611-2
Third edition
Pallets for materials handling —
2025-02
Flat pallets —
Part 2:
Performance requirements and
selection of tests
Palettes pour la manutention — Palettes plates —
Partie 2: Exigences de performance et sélection des essais
Reference number
ISO 8611-2:2025(en) © ISO 2025

ISO 8611-2:2025(en)
© ISO 2025
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
ISO 8611-2:2025(en)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Test conditions . 2
4.1 General .2
4.2 Wooden pallets .3
4.3 Metal pallets .3
4.4 Plastic pallets .3
4.5 Paper pallets .3
4.6 Wood-based composite pallets .3
5 Number of replicates . 3
6 Performance requirements . . 4
7 Selection of the tests . 6
7.1 Intended use .6
7.2 Handling of goods with racking and stacking .7
7.3 Handling of goods with stacking without racking.7
7.4 Handling of goods without racking or stacking .7
7.5 Special applications .7
7.5.1 General .7
7.5.2 Automatic handling or conveyors .8
7.5.3 Lifting with slings .8
7.5.4 Resistance to impact .8
7.5.5 Friction tests .8
8 Test load — Nominal load . 8
8.1 Strength tests .8
8.2 Ultimate load, U . .8
8.3 Stiffness tests . .8
8.4 Nominal load.8
9 Duration for static stiffness tests . 9
10 Number of impacts for dynamic tests . . 9
11 Test report . 9
Annex A (informative) Plots of typical force versus deformation from pallet tests showing the
deformation of ultimate load, U . 10
Bibliography .12

iii
ISO 8611-2:2025(en)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO document should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent
rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a)
patent(s) which may be required to implement this document. However, implementers are cautioned that
this may not represent the latest information, which may be obtained from the patent database available at
www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 51, Pallets for unit load method of materials
handling, in collaboration with the European Committee for Standardization (CEN) Technical Committee
CEN/TC 261, Packaging, in accordance with the Agreement on technical cooperation between ISO and CEN
(Vienna Agreement).
This third edition cancels and replaces the second edition (ISO 8611-2:2021), which has been technically
revised.
The main changes are as follows:
— the performance criteria for the Test 2 have been changed, and as a result, the data in the examples in the
Table 3 has been modified accordingly.
A list of all parts in the ISO 8611 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.

iv
ISO 8611-2:2025(en)
Introduction
The forces to which pallets are exposed during use vary significantly. The test procedures described in
ISO 8611-1 are approximate simulations of pallet use. These tests help the pallet designer to establish an
initial acceptable balance between the cost and the performance of a pallet design. It is intended that all
results of tests performed using this protocol be confirmed and verified using field trials before publication
of performance or the commercial implementation of a new pallet design.
The nominal load, determined according to this test protocol, does not represent a payload and cannot be
verified using field trials. The nominal load is a minimum payload level for use in determining maximum
working load according to the procedures in ISO 8611-3. The maximum working load can be verified for
a specified payload and intended use, using field trials. It is intended that the publication of the maximum
working load include a description of the payload and the intended modes of use of the pallet.
It is essential to exercise care when comparing the results of tests with historic experience using existing
pallet designs. User expectations of pallet performance vary. Some require greater and some accept lower
levels of performance. Users are accepting different levels of risk when using pallets. Because of the varied
performance expectations of pallet users, it is possible that the results of tests do not always reflect the
user's perception of pallet performance in use.
It is possible that the nominal load does not reflect users' perception of pallet performance because the
nominal load does not represent a payload. It is intended that maximum working loads be used to compare
with the historic performance of existing pallet designs.
Regarding the use of the ISO 8611 series,
— ISO 8611-1 describes the test methods,
— this document describes the performance requirements and selection of tests, and
— ISO 8611-3 describes tests for determining maximum working loads for known payloads.
ISO 8611-1 and this document are recommended to be used in determining nominal load. The nominal load
is the lowest safe load value for the specified support conditions, independent of the type of load (excluding
concentrated loads).
ISO 8611-1, this document and ISO 8611-3 are recommended to be used in determining maximum working
loads for known payloads.
The nominal load for the intended use is established by the selection of tests in ISO 8611-1 and the
performance requirement is established from criteria in this document.
The following three types of intended use with specified support conditions are specified:
— handling of loaded pallets with racking and stacking;
— handling of loaded pallets without racking;
— handling of loaded pallets without racking or stacking.
To determine the maximum working load through testing given in ISO 8611-3, the deflection under the
known payload cannot exceed the limiting deflection (see ISO 8611-3:2011, 4.2, 4.3 and 4.4) established
in ISO 8611-1 and this document. The maximum working load is the greatest payload that a pallet can be
permitted to carry in a specific loading and support condition.
Guidance is given in ISO 8611-3:2011, Annex A as to the general effect on performance of different load types
and stabilization methods. These can only give guidance as to the likely result from tests with the known
payload.
Other tests for durability evaluation are specified in ISO 8611-1.

v
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