Petroleum and natural gas industries - Progressing cavity pump systems for artificial lift - Part 1: Pumps (ISO 15136-1:2009)

ISO 15136-1:2009 provides requirements for the design, design verification and validation, manufacturing and data control, performance ratings, functional evaluation, repair, handling and storage of progressing cavity pumps for use in the petroleum and natural gas industry. ISO 15136-1:2009 is applicable to those products meeting the definition of progressing cavity pumps (PCP) included herein.
Connections to the drive string and tubulars are not covered in ISO 15136-1:2009.
ISO 15136-1:2009 establishes requirements for characterization and testing of stator elastomer material, design validation and functional evaluation and provides information for PCP elastomer selection and testing, installation, start-up and operation guidelines, equipment selection and application guidelines, functional specification form, used pump evaluation, drive string selection and use, repair and reconditioning procedures and auxiliary equipment.
Equipment not covered by the requirements of ISO 15136-1:2009 includes bottom-drive systems except for the PCP components, drive-string components and auxiliary equipment such as tag bars, gas separators and torque anchors.

Bohrloch-Ausrüstung für die Erdöl- und Erdgasindustrie - Exenterschneckentiefpump-Fördersysteme - Teil 1: Pumpen (ISO 15136-1:2009)

Industries du pétrole et du gaz naturel - Pompes de fond à cavités progressantes pour activation des puits - Partie 1: Pompes (ISO 15136-1:2009)

La présente partie de l'ISO 15136 fournit des exigences pour le design, la vérification et la validation du design, la fabrication et la métrologie, les performances nominales, les essais de fonctionnement, la réparation, la manutention et le stockage des pompes à cavités progressantes à l'usage de l'industrie du pétrole et du gaz naturel. La présente partie de l'ISO 15136 est applicable aux produits répondant à la définition des pompes à cavités progressantes (PCP) telle que donnée dans la présente publication. La présente partie de l'ISO 15136 ne traite pas des connexions à la tige d'entraînement et aux tubes de canalisation des fluides.
La présente partie de l'ISO 15136 comprend des annexes normatives qui définissent les exigences pour la caractérisation et les essais du matériau élastomère des stators, la validation du design et les essais de fonctionnement de la pompe. En outre, des annexes informatives fournissent des renseignements pour le choix et les essais de l'élastomère de PCP, des recommandations pour l'installation, le démarrage et l'opération, des lignes directrices pour le choix et la mise en œuvre des équipements les formulaires de spécifications fonctionnelles, l'évaluation d'une pompe usagée, la sélection et l'utilisation de la tige d'entraînement, les procédures de réparation et de reconditionnement ainsi que des équipements accessoires.
Les équipements non couverts par les exigences de la présente partie de l'ISO 15136 comprennent: les systèmes d'entraînement de fond de puits (moteurs immergés), à l'exception des composants de la PCP elle-même, les éléments du train de tiges et les équipements accessoires tels que barres repère (tag bars), séparateurs de gaz et dispositifs d'ancrage en rotation (torque anchors). Ces éléments peuvent ou non être couverts par d'autres Normes internationales. Les dispositifs d'entraînement en surface (à la tête de puits: driveheads) font l'objet de la norme ISO 15136‑2.

Industrija za predelavo nafte in zemeljskega plina - Vijačni črpalni sistemi za prečrpavanje na površino - 1. del: Črpalke (ISO 15136-1:2009)

Ta del ISO 15136 predpisuje zahteve za načrtovanje, preverjanje in potrditev načrta, izdelavo in nadzor podatkov, ocen učinkovitosti, ovrednotenje delovanja, popravljanje, rokovanje in skladiščenje vijačnih črpalk za uporabo v industriji za predelavo nafte in zemeljskega plina.  Ta del ISO 15136 velja za tiste proizvode, ki ustrezajo definiciji vijačnih črpalk (PCP), ki je navedena tukaj. Ne vključuje povezav do pogonskih vrvi in cevi. Ta mednarodni standard vključuje normativne priloge, ki vzpostavljajo zahteve za: karakterizacijo in preskušanje elastomernega materiala statorja, potrditev načrta in ovrednotenje delovanja. Poleg tega informativne priloge nudijo informacije za izbiranje in preskušanje elastomerov vijačnih črpalk, navodila za namestitev, zagon in obratovanje, navodila za izbor in uporabo opreme, obrazec s funkcionalnimi specifikacijami, vrednotenje uporabljanih črpalk, izbiro in uporabo pogonskih vrvi, postopke popravil in remonta ter pomožno opremo. Oprema, ki je zahteve tega dela ISO 15136 ne zajemajo, vključuje: sistemi s spodnjim pogonom, razen komponent vijačnih črpalk, komponente pogonskih vrvi in pomožno opremo, kot so ploščice z oznakami, separatorji plina in navorna sidra. Te predmete lahko zajemajo drugi standardi. Pogonske sisteme na površju zajema ISO 15136-2.

General Information

Status
Published
Public Enquiry End Date
31-Oct-2008
Publication Date
15-Dec-2009
Technical Committee
I13 - Imaginarni 13
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
23-Nov-2009
Due Date
28-Jan-2010
Completion Date
16-Dec-2009

Relations

Effective Date
01-Jan-2010
Effective Date
23-Aug-2023

Overview

EN ISO 15136-1:2009 / ISO 15136-1:2009 - "Petroleum and natural gas industries - Progressing cavity pump systems for artificial lift - Part 1: Pumps" is an industry standard published by CEN/ISO that defines requirements for progressing cavity pumps (PCP) used for artificial lift in oil and gas wells. The standard covers design, design verification and validation, manufacturing and data control, performance ratings, functional evaluation, repair, handling and storage, and characterization/testing of PCP stator elastomers. It is the second edition (2009) and supersedes the 2001 edition.

Key topics and requirements

  • Scope and exclusions: Applies to progressing cavity pumps (PCP) as defined in the document. Connections to the drive string and tubulars are not covered. Bottom-drive systems, drive-string components and certain auxiliary equipment (e.g., tag bars, gas separators, torque anchors) are excluded except for the PCP components themselves.
  • Design and validation: Establishes grades of design validation (V1, V2, V3) and quality-control grades that purchasers can specify. Requires documented design verification and validation procedures.
  • Performance and functional evaluation: Defines performance ratings and two grades of functional testing (including a hydraulic test option). Includes procedures for product functional evaluation and allowable design changes.
  • Materials and elastomers: Normative annexes set requirements for stator elastomer characterization and testing; informative annexes provide guidance on elastomer selection and test methods.
  • Manufacturing and quality control: Requirements for supplier documentation, traceability, raw material certification, inspection, calibration and handling of manufacturing non-conformances.
  • Repair, shipping and storage: Guidance and minimum requirements for repair/reconditioning procedures, preparation for shipment, handling and storage to preserve pump integrity.
  • Informative guidance: Annexes include installation and start-up guidelines, operational best practices, PCP performance characteristics, example functional specification form and analysis-after-use procedures.

Applications and users

EN ISO 15136-1:2009 is intended for:

  • PCP manufacturers and suppliers for product development, production control and conformity claims
  • Operators, well engineers and purchasers for procurement specifications and acceptance testing
  • Quality and inspection teams, testing laboratories, and service companies performing repairs and reconditioning Practical uses include writing functional specifications, selecting PCP elastomers, validating pump designs for field service, establishing test regimes, and guiding installation/start-up and maintenance.

Related standards

  • ISO 15136-2: Surface-drive systems (complements Part 1 for surface-drive equipment)
  • Technical context: developed by ISO/TC 67 (materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries)

Keywords: progressing cavity pump, PCP, artificial lift, EN ISO 15136-1:2009, stator elastomer, design validation, performance ratings, pump repair, oil and gas standards.

Standard

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Frequently Asked Questions

SIST EN ISO 15136-1:2010 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Petroleum and natural gas industries - Progressing cavity pump systems for artificial lift - Part 1: Pumps (ISO 15136-1:2009)". This standard covers: ISO 15136-1:2009 provides requirements for the design, design verification and validation, manufacturing and data control, performance ratings, functional evaluation, repair, handling and storage of progressing cavity pumps for use in the petroleum and natural gas industry. ISO 15136-1:2009 is applicable to those products meeting the definition of progressing cavity pumps (PCP) included herein. Connections to the drive string and tubulars are not covered in ISO 15136-1:2009. ISO 15136-1:2009 establishes requirements for characterization and testing of stator elastomer material, design validation and functional evaluation and provides information for PCP elastomer selection and testing, installation, start-up and operation guidelines, equipment selection and application guidelines, functional specification form, used pump evaluation, drive string selection and use, repair and reconditioning procedures and auxiliary equipment. Equipment not covered by the requirements of ISO 15136-1:2009 includes bottom-drive systems except for the PCP components, drive-string components and auxiliary equipment such as tag bars, gas separators and torque anchors.

ISO 15136-1:2009 provides requirements for the design, design verification and validation, manufacturing and data control, performance ratings, functional evaluation, repair, handling and storage of progressing cavity pumps for use in the petroleum and natural gas industry. ISO 15136-1:2009 is applicable to those products meeting the definition of progressing cavity pumps (PCP) included herein. Connections to the drive string and tubulars are not covered in ISO 15136-1:2009. ISO 15136-1:2009 establishes requirements for characterization and testing of stator elastomer material, design validation and functional evaluation and provides information for PCP elastomer selection and testing, installation, start-up and operation guidelines, equipment selection and application guidelines, functional specification form, used pump evaluation, drive string selection and use, repair and reconditioning procedures and auxiliary equipment. Equipment not covered by the requirements of ISO 15136-1:2009 includes bottom-drive systems except for the PCP components, drive-string components and auxiliary equipment such as tag bars, gas separators and torque anchors.

SIST EN ISO 15136-1:2010 is classified under the following ICS (International Classification for Standards) categories: 75.180.10 - Exploratory, drilling and extraction equipment. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN ISO 15136-1:2010 has the following relationships with other standards: It is inter standard links to SIST EN ISO 15136-1:2002, oSIST prEN ISO 15136-1:2025. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN ISO 15136-1:2010 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-januar-2010
1DGRPHãþD
SIST EN ISO 15136-1:2002
,QGXVWULMD]DSUHGHODYRQDIWHLQ]HPHOMVNHJDSOLQD9LMDþQLþUSDOQLVLVWHPL]D
SUHþUSDYDQMHQDSRYUãLQRGHOýUSDONH ,62
Petroleum and natural gas industries - Progressing cavity pump systems for artificial lift -
Part 1: Pumps (ISO 15136-1:2009)
Bohrloch-Ausrüstung für die Erdöl- und Erdgasindustrie - Exenterschneckentiefpump-
Fördersysteme - Teil 1: Pumpen (ISO 15136-1:2009)
Industries du pétrole et du gaz naturel - Pompes de fond à cavités progressantes pour
activation des puits - Partie 1: Pompes (ISO 15136-1:2009)
Ta slovenski standard je istoveten z: EN ISO 15136-1:2009
ICS:
75.180.10 Oprema za raziskovanje in Exploratory and extraction
odkopavanje equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN ISO 15136-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
November 2009
ICS 75.180.10 Supersedes EN ISO 15136-1:2001
English Version
Petroleum and natural gas industries - Progressing cavity pump
systems for artificial lift - Part 1: Pumps (ISO 15136-1:2009)
Industries du pétrole et du gaz naturel - Pompes de fond à Bohrloch-Ausrüstung für die Erdöl- und Erdgasindustrie -
cavités progressantes pour activation des puits - Partie 1: Exenterschneckentiefpump-Fördersysteme - Teil 1:
Pompes (ISO 15136-1:2009) Pumpen (ISO 15136-1:2009)
This European Standard was approved by CEN on 28 October 2009.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 15136-1:2009: E
worldwide for CEN national Members.

Contents Page
Foreword .3

Foreword
This document (EN ISO 15136-1:2009) has been prepared by Technical Committee ISO/TC 67 "Materials,
equipment and offshore structures for petroleum, petrochemical and natural gas industries" in collaboration
with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum,
petrochemical and natural gas industries” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by May 2010, and conflicting national standards shall be withdrawn at the
latest by May 2010.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 15136-1:2001.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
Endorsement notice
The text of ISO 15136-1:2009 has been approved by CEN as a EN ISO 15136-1:2009 without any
modification.
INTERNATIONAL ISO
STANDARD 15136-1
Second edition
2009-11-15
Petroleum and natural gas industries —
Progressing cavity pump systems for
artificial lift —
Part 1:
Pumps
Industries du pétrole et du gaz naturel — Pompes de fond à cavités
progressantes pour activation des puits —
Partie 1: Pompes
Reference number
ISO 15136-1:2009(E)
©
ISO 2009
ISO 15136-1:2009(E)
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ii © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
Contents Page
Foreword .v
Introduction.vi
1 Scope.1
2 Normative references.1
3 Terms and definitions .2
4 Abbreviated terms and symbols.8
5 Functional specification .10
5.1 General .10
5.2 PCP type description .10
5.3 Functional requirements.10
5.4 Design validation.14
5.5 Product functional evaluation.15
5.6 Quality control grades .15
5.7 Additional documentation .15
5.8 Additional requirements .15
6 Technical specification.15
6.1 General .15
6.2 Technical characteristics.16
6.3 Design criteria.16
6.4 Dimensional information .17
6.5 Performance ratings.18
6.6 Design verification .19
6.7 Design validation.19
6.8 Functional evaluation requirements.19
6.9 Allowable design changes.19
6.10 Scaling of design validation.20
7 Supplier/manufacturer requirements .20
7.1 General .20
7.2 Documentation and data control .20
7.3 Product identification.22
7.4 Quality.23
7.5 Raw materials certification.25
7.6 Additional processes applied to components.25
7.7 Traceability.25
7.8 Calibration systems .26
7.9 Examination and inspection.26
7.10 Manufacturing non-conformance .31
7.11 User/purchaser complaint returns.31
7.12 Product functional testing.31
8 Repair.31
9 Shipping, handling and storage.31
9.1 General .31
9.2 Preparation for shipment.31
9.3 Handling .32
9.4 Storage .32
Annex A (normative) Requirements for progressing cavity pump elastomers.34
ISO 15136-1:2009(E)
Annex B (normative) Design validation .38
Annex C (normative) Functional evaluation.42
Annex D (informative) Optional information for PCP elastomer testing and selection .48
Annex E (informative) Installation guidelines .59
Annex F (informative) Operational guidelines.62
Annex G (informative) Supplemental information for PCP performance characteristics.70
Annex H (informative) Example user/purchaser PCP functional specification form .76
Annex I (informative) Analysis after use.79
Annex J (informative) Selection and use of drive-string equipment in PCP applications.93
Annex K (informative) Repair and reconditioning .100
Annex L (informative) Auxiliary equipment .103
Bibliography .108

iv © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 15136-1 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production
equipment.
This second edition cancels and replaces the first edition (ISO 15136-1:2001), which has been technically
revised.
ISO 15136 consists of the following parts, under the general title Petroleum and natural gas industries —
Progressing cavity pump systems for artificial lift:
⎯ Part 1: Pumps
⎯ Part 2: Surface-drive systems

ISO 15136-1:2009(E)
Introduction
This part of ISO 15136 has been developed by users/purchasers and suppliers/manufacturers of progressing
cavity pumps and is intended for use in the petroleum and natural gas industry worldwide. This part of
ISO 15136 provides requirements and information to both parties in the selection, manufacturing, testing, and
using progressing cavity pumps as defined in the scope. Further, this part of ISO 15136 addresses supplier
requirements, which set the minimum parameters with which it is necessary that suppliers comply to claim
conformity with this part of ISO 15136.
This part of ISO 15136 provides grades of requirements for design validation, quality control and functional
evaluations allowing the user/purchaser to select each for a specific application. There are three grades of
design validation and quality control, and two grades of functional testing. Design validation grade V3 is
restricted to legacy products, the basic grade is V2 and the highest grade is V1. Quality control grade 3 is the
standard grade and grades 2 and 1 provide additional requirements. Functional evaluation grade F1 requires
a hydraulic test of the PCP and grade F2 does not. The user/purchaser has the option of specifying
requirements supplemental to these grades.
It is necessary that the users of this part of ISO 15136 be aware that requirements above those outlined in this
part of ISO 15136 can be needed for individual applications. This part of ISO 15136 is not intended to inhibit a
supplier/manufacturer from offering, or the user/purchaser from accepting, alternative equipment or
engineering solutions. This can be particularly applicable where there is innovative or developing technology.
Where an alternative is offered, it is the responsibility of the supplier/manufacturer to clearly and completely
identify any variations from the requirements of this part of ISO 15136.

vi © ISO 2009 – All rights reserved

INTERNATIONAL STANDARD ISO 15136-1:2009(E)

Petroleum and natural gas industries — Progressing cavity
pump systems for artificial lift —
Part 1:
Pumps
IMPORTANT — The electronic file of this document contains colours which are considered to be
useful for the correct understanding of the document. Users should therefore consider printing this
document using a colour printer.
1 Scope
This part of ISO 15136 provides requirements for the design, design verification and validation, manufacturing
and data control, performance ratings, functional evaluation, repair, handling and storage of progressing cavity
pumps for use in the petroleum and natural gas industry. This part of ISO 15136 is applicable to those
products meeting the definition of progressing cavity pumps (PCP) included herein. Connections to the drive
string and tubulars are not covered by this part of ISO 15136.
This part of ISO 15136 includes normative annexes that establish requirements for characterization and
testing of stator elastomer material, design validation and functional evaluation. Additionally, informative
annexes provide information for PCP elastomer selection and testing, installation, start-up and operation
guidelines, equipment selection and application guidelines, functional specification form, used pump
evaluation, drive string selection and use, repair and reconditioning procedures and auxiliary equipment.
Equipment not covered by the requirements of this part of ISO 15136 includes bottom-drive systems except
for the PCP components, drive-string components and auxiliary equipment such as tag bars, gas separators
and torque anchors. These items might or might not be covered by other International Standards. Surface-
drive systems are covered in ISO 15136-2.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 34-1, Rubber, vulcanized or thermoplastic — Determination of tear strength — Part 1: Trouser, angle and
crescent test pieces
ISO 37, Rubber, vulcanized or thermoplastic — Determination of tensile stress-strain properties
ISO 815-1:2008, Rubber, vulcanized or thermoplastic — Determination of compression set — Part 1: At
ambient or elevated temperatures
ISO 2977, Petroleum products and hydrocarbon solvents — Determination of aniline point and mixed aniline
point
ISO 4662, Rubber, vulcanized or thermoplastic — Determination of rebound resilience
ISO 15136-1:2009(E)
ISO 4666 (all parts), Rubber, vulcanized — Determination of temperature rise and resistance to fatigue in
flexometer testing
ISO 7619-1, Rubber, vulcanized or thermoplastic — Determination of indentation hardness — Part 1:
Durometer method (Shore hardness)
ISO 7743, Rubber, vulcanized or thermoplastic — Determination of compression stress-strain properties
ISO 9712, Non-destructive testing — Qualification and certification of personnel
ISO 11960, Petroleum and natural gas industries — Steel pipes for use as tubing or casing for wells
ISO 15136-2, Petroleum and natural gas industries — Progressing cavity pump systems for artificial lift —
Part 2: Surface-drive systems
ISO 15156 (all parts), Petroleum and natural gas industries — Materials for use in H S-containing
environments in oil and gas production
1)
API Spec 11B, Specification for Sucker Rods
ASTM D412-06ae2, Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers —
2)
Tension
ASTM D471, Standard Test Method for Rubber Property — Effect of Liquids
ASTM D429-08, Standard Test Methods for Rubber Property — Adhesion to Rigid Substrates
ASTM D575, Standard Test Methods for Rubber Properties in Compression
ASTM D611-07, Standard Test Methods for Aniline Point and Mixed Aniline Point of Petroleum Products and
Hydrocarbon Solvents
ASTM D623, Standard Test Methods for Rubber Property — Heat Generation and Flexing Fatigue in
Compression
ASTM D624, Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic
Elastomers
ASTM D2240-05, Standard Test Method for Rubber Property — Durometer Hardness
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
NOTE For quality system related terms used in this document and not defined below, reference can be made to
ISO 9000.
3.1
actual capacity per rpm
volumetric capability determined through functional testing for a specific product
NOTE “rpm” has been retained in this term on the basis that it is part of an established industry terminology. However,
it is deprecated by ISO as a unit, in which case it is rendered as the accepted form “r/min.”

1) American Petroleum Institute, 1220 L Street North West, Washington, DC 20005, USA.
2) American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohoken, PA 19428-2959, USA.
2 © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
3.2
applied torque
torque that is applied to the top of the drive string by the surface drive system
3.3
artificial lift system
assembly of equipment used to transport fluid from a subsurface formation to surface, which may include
pump, drive string, prime mover and production tubing
3.4
auxiliary equipment
equipment or components that are outside the scope of this part of ISO 15136 and that are typically selected
and/or installed by the user/purchaser
EXAMPLES Tag bars, gas separators and torque anchors.
3.5
bottom-drive system
PCP drive system utilizing a downhole prime mover
3.6
casing
pipe extending from the surface and intended to line the walls of a drilled well
3.7
casing size
nominal casing OD as specified in ISO 11960
3.8
core deflection
radial offset of the stator cavity centre-line from the stator tube centre-line
3.9
corrosive environment
operating environment where the combination of temperature and chemical agents causes degradation of the
equipment
3.10
design validation
process of proving a design by testing to demonstrate conformity of the product to design requirements
3.11
design verification
process of examining the premise of a given design by calculation, comparison or investigation, to
substantiate conformity with specified requirements
3.12
dogleg severity
localized wellbore curvature
3.13
differential pressure
difference between pump intake and discharge pressures
3.14
downhole capacity per rpm
volumetric capability estimated through calculations and downhole conditions
NOTE “rpm” has been retained in this term on the basis that it is part of an established industry terminology. However,
it is deprecated by ISO as a unit, in which case it is rendered as the accepted form “r/min.”
ISO 15136-1:2009(E)
3.15
drive string
device transmitting power (usually sucker rods) between the surface drive system and the PCP
3.16
engaged cavities
number of full cavities created by the interaction between the rotor and stator
3.17
failed item
any item that has failed
3.18
failure
termination of the ability of an item to perform a required function
3.19
failure descriptor
apparent, observed effect of failure (of a failed item)
3.20
failure cause
circumstances during design, manufacture, or use which have led to a failure
3.21
flow rate
volume of fluid pumped per unit of time
3.22
friction torque
resistance to rotation of the drive string (inside the tubing) and the rotor (inside the stator) that is dependent
upon factors including (but not exclusive to) well depth and trajectory, pump geometry and interference fit
between rotor and stator, and stuffing box characteristics
3.23
function
operation of a product during service
3.24
functional specification
features, characteristics, process conditions, boundaries and exclusions defining the performance and use
requirements of the equipment
3.25
functional test
test performed to confirm proper equipment operation
3.26
grade
category or rank given to different requirements for quality or design validation
3.27
head rating
pressure rating expressed in terms of equivalent water column
3.28
hydraulic torque
torque induced by the differential pressure across the pump
4 © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
3.29
insertable pump
PCP where the stator is run into the well through the production tubing
3.30
item
any part, component, device, subsystem, functional unit, equipment or system that may be individually
considered
3.31
manufacturing
process and action performed by an equipment supplier/manufacturer that are necessary to provide finished
component(s), assembly(ies) and related documentation, that fulfil the requests of the user/purchaser and
meet the standards of the supplier/manufacturer
NOTE Manufacturing begins when the supplier/manufacturer receives the order and is completed at the moment the
component(s), assembly(ies) and related documentation are surrendered to a transportation provider.
3.32
maximum operating speed
maximum operating speed for the pump as specified by the supplier/manufacturer
3.33
maximum operating temperature
maximum operating temperature for the pump as specified by the supplier/manufacturer
3.34
model
equipment with unique components and operating characteristics which differentiate it from other equipment
of the same type
3.35
no-turn tool
prevents the PCP stator and/or tubing from backing off due to rotational torque caused by the interference fit
between the rotor and stator
3.36
nominal capacity per rpm
published volumetric capability based on theoretical calculations and adjusted for commercial purposes
NOTE “rpm” has been retained in this term on the basis that it is part of an established industry terminology. However,
it is deprecated by ISO as a unit, in which case it is rendered as the accepted form “r/min.”
3.37
non-conformance
non-fulfilment of a specified requirement, such as the divergence of equipment, part, practice or procedure
from an established standard
3.38
operator
user of the equipment
3.39
operator's manual
publication issued by the supplier/manufacturer that contains detailed data and instructions related to the
design, installation, operation and maintenance of equipment
3.40
operating environment
set of conditions to which the product is exposed during its full life cycle
ISO 15136-1:2009(E)
3.41
orbit tube
section of oversized production tubing installed immediately above the stator
3.42
PCP geometry
unique combination of pitch, eccentricity and diameter
3.43
performance ratings
ratings for the hydraulic performance of the pump
3.44
pressure rating
rated differential pressure capacity
3.45
primary failed item
failed item within the PCP responsible for initiating the failure of the PCP
3.46
prime mover
motor (typically hydraulic, electric or internal combustion) providing the torque to rotate the pump rotor
3.47
progressing cavity pump
PCP
pump installed in a well consisting of a stator and rotor whose geometry of assembly is such that it creates
two or more series of lenticular, spiral, separated cavities
3.48
qualified part
part manufactured under an authorized quality assurance programme and in the case of replacement,
produced to meet or exceed the performance of the original part
3.49
qualified person
individual with characteristics or abilities gained through training or experience or both as measured against
established requirements, such as standards or tests that enable the individual to perform a required function
3.50
reason for pull
motive for the pump being pulled from the well
3.51
redress
any activity restricted to the replacement of qualified parts
3.52
repair
any activity beyond the scope of redress that includes disassembly, re-assembly and testing with or without
the replacement of qualified parts and may include machining, welding, heat treating or other manufacturing
operations that restore the equipment to its original performance
3.53
required function
function or a combination of functions of an item, which is considered necessary to provide a given service
6 © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
3.54
rotor
helical, contoured shaft
3.55
rotor phasing alignment jig
short segment of material moulded to match the rotor profile
3.56
substantial design change
change to the design, identified by the supplier/manufacturer, that affects the performance of the product in
the intended service condition
3.57
size
relevant dimensional characteristics of the equipment as defined by the supplier/manufacturer
3.58
slugging
well production characterized by non-homogeneous flow
3.59
stator
segment of tube with an internal helical contoured surface which meshes with a rotor to create a series of
lenticular cavities along the length of the tube
3.60
stator phasing alignment jig
short segment of material moulded to match the stator core profile
3.61
swelling process
volume increase of an elastomer when a fluid diffuses into the material due to physical interactions between
fluid and the elastomer
3.62
tag bar
assembly attached to the bottom of the stator that limits the distance the rotor may extend past the end of the
stator
NOTE Also known as a “stop bushing.”
3.63
technical specification
requirements that shall be fulfilled by the equipment to comply with the functional specification
3.64
test pressure
pressure at which the equipment is tested based upon all relevant design criteria
3.65
test temperature
temperature at which the equipment is tested based upon all relevant design criteria
3.66
torque anchor
device that prevents the PCP stator and/or tubing from backing off due to rotational torque caused by the
interference fit between the rotor and stator and that prevents axial movement of the pump relative to the well
casing/liner
ISO 15136-1:2009(E)
3.67
tubing
pipe placed within a well to serve as a production or injection conduit
3.68
tubing deployed
PCP system for which the stator is run into the well on the bottom of the tubing string
3.69
type
equipment with unique characteristics that differentiate it from other functionally similar equipment
3.70
unique identifier
unique combination of alphanumeric characters to identify a specific component
3.71
validated capacity per rpm
volumetric capability determined through design validation testing
NOTE “rpm” has been retained in this term on the basis that it is part of an established industry terminology. However,
it is deprecated by ISO as a unit, in which case it is rendered as the accepted form “r/min.”
3.72
wellhead
composite of equipment used at the surface to maintain control of the well
NOTE Included in the wellhead equipment are casing heads (lowermost and intermediate), tubing heads, Christmas
tree equipment with valves and fittings, casing and tubing hangers, and associated equipment.
4 Abbreviated terms and symbols
4.1 For the purposes of this part of ISO 15136, the following abbreviated terms apply.
⎯ BHT bottomhole temperature
⎯ C30+ hydrocarbon fractions with more than 30 carbon atoms per molecule
⎯ CP failure in the cover cement-prime cement (interfacial failure)
⎯ d day (unit of time)
⎯ GOR gas oil ratio
⎯ M failure in the prime cement-metal interface (interfacial failure)
⎯ MD measured depth
⎯ NDE non-destructive examination
⎯ NPSH net positive suction head
⎯ PCP progressing cavity pump
⎯ PIP pump intake pressure
⎯ R failure of the rubber (substrate failure)
⎯ RC failure in the rubber-cover cement (interfacial failure)
8 © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
⎯ rpm revolutions per minute
⎯ TVD true vertical depth
4.2 For the purposes of this part of ISO 15136, the following symbols are used.
d drive string diameter
r
∆p differential pressure
D minor diameter
e eccentricity
F drive string axial load
r
F axial force on threads
t
F axial force on torque shoulder
s
P stator pitch; see Figure G.1
E overall pump efficiency
all
Q flow rate at a given differential pressure
Q volumetric efficiency
eff
Q volumetric flow rate at a differential pressure
∆p
Q volumetric flow rate at ∆p < 350 kPa
o
q theoretical capacity; see Equation (G.1)
TC
T drive string torque
r
T torsion on torque shoulder
s
T torsion on threads
t

W mechanical pump efficiency at specified pressure and flow rate
eff

W fluid power
fluid

W input power at the pump shaft
shaft
δ phase or loss angle
σ effective stress
e
τ shaft torque
ω shaft speed
ISO 15136-1:2009(E)
5 Functional specification
5.1 General
The user/purchaser shall prepare a functional specification to order products that conform to this part of
ISO 15136 and specify the following requirements and operating conditions as appropriate and/or identify the
supplier/manufacturer's specific product. This information is used by the supplier/manufacturer to recommend
the PCP and/or components for the application. These requirements and operating conditions may be
conveyed by means of a user/purchaser functional-specification form (Annex H) and operational guidelines
(Annex F). The user/purchaser shall specify the units of measurement for the data provided.
PCPs are designed for specific applications; their use in new/different applications requires a detailed
evaluation by the user/purchaser to ensure that the system can operate properly in all aspects in that new
application. Annexes E and F contain installation and operational guidelines that can be relevant in this
consideration. The process used to evaluate the new application shall be no less stringent than that required
for the initial application.
5.2 PCP type description
The user/purchaser shall select a PCP on the basis of the following conditions:
a) production requirements;
b) fluid characteristics;
c) surface equipment configuration;
d) stator conveyance method, such as drive string, tubing, wireline, coiled tubing.
5.3 Functional requirements
5.3.1 Application parameters
5.3.1.1 General
While installed, the PCP shall perform in accordance with its functional requirements, which are typically
determined based on application parameters. These parameters include, but are not limited to, those listed in
5.3.1.2 to 5.3.3.4, as applicable.
5.3.1.2 Well information
The following well information shall be specified, as applicable:
a) operating environment, such as thermal recovery, abrasive conditions, corrosive environments, heavy
and conventional oil production, and coal bed methane applications;
b) well type, such as vertical, slant, deviated or horizontal;
c) well directional survey, as applicable;
d) wellhead location, such as onshore, platform or subsea;
e) reservoir type, such as carbonate, consolidated sandstone, unconsolidated sandstone, coal, or shale;
f) reservoir recovery mechanism or process, such as aquifer drive, solution-gas drive, water flood, thermal,
coal dewatering, enhanced oil recovery, such as CO flood, water-alternating-gas, or polymer flood;
10 © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
g) completion type, such as perforated casing, open hole, slotted liner, gravel pack, or sand screen;
h) previous production history using PCPs and other operating practices, such as other artificial lift methods
and flowing well;
i) service-life expectation, such as total production volume, revolutions, days, years.
5.3.1.3 Completion information
The following completion information shall be specified, as applicable:
a) pump setting depth in terms of MD and TVD of the pump intake;
b) depth of producing interval in terms of MD and TVD;
c) current well total depth, such as plug-back depth in terms of MD and TVD;
d) in cases where no well deviation survey is provided:
⎯ inclination (hole angle) and wellbore curvature (if applicable) at pump seating depth,
⎯ maximum wellbore curvature (maximum dogleg severity) between wellhead and pump seating depth
through which it is necessary for the PCP to pass through during installation;
e) casing size, including outside diameter and mass (weight), connection type and grade of production
casing;
f) minimum drift diameter between wellhead and pump seating depth;
g) minimum drift diameter at pump seating depth;
h) production tubing size, including outside diameter, mass (weight), connection type and grade;
i) production tubing inner coating type and thickness;
j) pump intake type preference, such as slotted, selective, static gas separator, tail joint;
k) torque anchor type;
l) measured depth to the top of the torque anchor;
m) other well dimensions that can restrict pump installation or operation.
5.3.1.4 Operating and production information
The following operating and production information shall be specified, as applicable:
a) total liquid rate at standard conditions (15 °C, atmospheric pressure);
b) water cut by percentage volume of produced liquids or producing oil and water rates;
c) sand cut, expressed as percent by volume;
d) maximum and minimum operational speed, expressed in revolution per minute;
e) wellhead pressure;
f) wellhead fluid temperature;
ISO 15136-1:2009(E)
g) casing-head pressure;
h) static or shut-in pressure at the pump intake;
i) static or shut-in reservoir pressure at a reference depth;
j) static or shut-in temperature at the pump intake;
k) static or shut-in reservoir temperature at a reference depth;
l) producing gas-oil ratio or measured gas rate at standard conditions (15 °C, atmospheric pressure);
m) ratio of casing-gas rate to tubing-gas rate at standard conditions (15 °C, atmospheric pressure) and/or
downhole free-gas-separation efficiency;
n) PIP, expressed as one of the following:
⎯ producing pressure at the pump intake,
⎯ producing fluid level (metres to fluid), annular gradient/density and casing-head pressure,
⎯ reservoir static pressure and productivity index,
⎯ static fluid level and productivity index;
o) slugging tendency, such as gas, water, solids, steam.
5.3.2 Environmental compatibility
The user/purchaser shall specify the environmental compatibility requirements. The following parameters shall
be supplied, as applicable:
a) for oil:
⎯ density at standard temperature and pressure (15 °C, atmospheric pressure);
⎯ compositional analysis, including, but not limited to
⎯ type and concentration of aromatic species,
⎯ aniline point;
⎯ viscosity at test conditions and/or operating conditions;
⎯ bubble-point pressure at reservoir temperature;
b) for water:
⎯ pH;
⎯ density;
⎯ chloride concentration;
12 © ISO 2009 – All rights reserved

ISO 15136-1:2009(E)
c) for gas:
⎯ composition, such as
⎯ CO concentration, expressed as a mole percentage,
⎯ H S concentration, expressed as a mole percentage,
⎯ steam temperature, pressure and quality;
⎯ specific gravity;
d) for solids:
⎯ history of solids-related problems, such as erosion, plugging, wear;
⎯ morphology, such as size, structure, angularity, composition;
⎯ scale-deposition tendency;
⎯ asphaltene and/or paraffin deposition tendency;
e) other:
⎯ emulsion properties, such as
⎯ inversion point (percentage water cut),
⎯ emulsion viscosity at downhole operating conditions over predicted pump life,
⎯ emulsion forming tendency;
⎯ foamy oil behaviour;
⎯ other fluid types and concentrations, such as diluent, corrosion/scale inhibitor,
...

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