ISO 19887-1:2024
(Main)Gaseous Hydrogen — Fuel system components for hydrogen-fuelled vehicles — Part 1: Land vehicles
Gaseous Hydrogen — Fuel system components for hydrogen-fuelled vehicles — Part 1: Land vehicles
This document establishes requirements for newly produced compressed hydrogen gas fuel system components, as listed below, that are intended for use on hydrogen gas powered land vehicles: a) check valves (see Clause 8); b) manual valves (see Clause 9); c) manual container valves (see Clause 10); d) automatic valves and automatic container valves (see Clause 11); e) hydrogen injectors (see Clause 12); f) pressure sensors, temperature sensors, and pressure gauges (see Clause 13); g) pressure regulators (see Clause 14); h) pressure relief valves (PRV) (see Clause 15); i) pressure relief devices (PRD) (see Clause 16, and refer to ISO 19882); j) excess flow valves (see Clause 17); k) gastight housing and leakage capture passages (see Clause 18); l) rigid fuel lines (see Clause 19); m) flexible fuel lines, hoses, and hose assemblies (see Clause 20); n) filter assemblies (see Clause 21); o) fittings (see Clause 22); p) non-metallic, low-pressure rigid fuel lines (see Clause 23); q) discharge line closures (see Clause 24). NOTE Other components not specifically identified here can be examined to meet the criteria of ISO 19887-1 and tested according to the appropriate functional needs. This document applies to components that have a nominal working pressure, as specified by the manufacturer, of 25 MPa, 35 MPa, 50 MPa, or 70 MPa at 15 °C, referred to in this document as the following pressure classes: a) “H25” – 25 MPa; b) “H35” – 35 MPa; c) “H50” – 50 MPa; and d) “H70” – 70 MPa. Other nominal working pressures for hydrogen gas besides those defined can be used if the qualification test requirements of this document are met. This document also applies to components downstream of the first stage of pressure reduction with a maximum operating pressure designated by the manufacturer in MPa or kPa. This document does not apply to the following: a) hydrogen gas fuel system components incorporated during the manufacture of motor vehicles originally manufactured in compliance with the international regulations on hydrogen and fuel cell vehicles, such as UN GTR No. 13, UN Regulation No. 134, UN Regulation No. 146, or IEC 62282-4-101; b) fuel containers; c) stationary power generation applications; d) container mounting hardware; e) electronic fuel management; f) refuelling receptacles; or g) components intended for liquid hydrogen.
Hydrogène gazeux — Composants des systèmes d'alimentation des véhicules à hydrogène — Partie 1: Titre manque
General Information
Standards Content (Sample)
International
Standard
ISO 19887-1
First edition
Gaseous Hydrogen — Fuel system
2024-10
components for hydrogen-fuelled
vehicles —
Part 1:
Land vehicles
Reference number
© ISO 2024
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ii
Contents Page
Foreword .viii
Introduction .ix
1 Scope . 1
1.1 Inclusions.1
1.2 Applicability .2
1.3 Exclusions .2
2 Normative references . 2
3 Terms and definitions . 3
4 General requirements . 7
4.1 General construction and assembly .7
4.1.1 Intended use .7
4.1.2 Material requirements .8
4.1.3 Threaded openings.9
4.1.4 Service temperatures .10
4.1.5 Design service life .10
4.2 Failure modes and effects analysis (FMEA) .10
4.3 Electrical equipment and wiring .10
4.3.1 Openings .10
4.3.2 Equipment .10
4.3.3 Materials .10
4.3.4 Connectors .10
4.4 Component literature .11
4.4.1 General .11
4.4.2 Instructions – General .11
4.4.3 Instructions – Additional considerations .11
4.4.4 Installation instructions .11
4.5 Marking .11
4.5.1 General marking information .11
4.5.2 Marking methods . 12
4.5.3 Exclusion of markings. 12
5 General test methods .12
5.1 General test requirements . 12
5.1.1 Testing samples . 12
5.1.2 References to other standards . 12
5.1.3 Pressure and temperature requirements . 13
5.1.4 Test gases . 13
5.1.5 Material acceptance .14
5.1.6 Multi-functional components .14
5.1.7 Pre-cooling effects .14
5.1.8 Electrically operated components .14
5.2 Hydrostatic strength .14
5.2.1 General .14
5.2.2 Test method .14
5.3 Leakage . 15
5.3.1 General . 15
5.3.2 External leakage . 15
5.3.3 Internal leakage . 15
5.3.4 Test conditions . 15
5.4 Excess torque resistance .16
5.5 Bending moment .16
5.6 Continuous operation .17
5.6.1 General .17
5.6.2 Test method .17
iii
5.7 Corrosion resistance .18
5.7.1 General .18
5.7.2 Salt spray exposure .19
5.7.3 Accelerated cyclic corrosion .19
5.8 Ultraviolet resistance of external surfaces .21
5.8.1 General .21
5.8.2 Ultraviolet resistance test.21
5.8.3 Pass criteria . 22
5.9 Automotive fluid exposure . 22
5.9.1 General . 22
5.9.2 Test method . 22
5.9.3 Fluids . 22
5.9.4 Pass criteria . 22
5.10 Atmospheric exposure . . 22
5.10.1 Oxygen aging. 23
5.10.2 Ozone .
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