ISO 5175-3:2025
(Main)Gas welding equipment - Safety devices - Part 3: Decomposition blockers for low-pressure acetylene
Gas welding equipment - Safety devices - Part 3: Decomposition blockers for low-pressure acetylene
This document specifies the general requirements and tests for decomposition blockers downstream of pressure regulators in acetylene manifold systems (see ISO 14114). Decomposition blockers can be used in the low-pressure section (downstream of acetylene manifold system outlet) up to 0,15 MPa (1,5 bar) e.g. in pipelines, outlet points or for the protection of low-pressure sections in big pipe systems. Decomposition blockers can only be used in sections with pure acetylene. The possible backflow of oxygen or air into the section where the decomposition blocker is installed needs to be prevented by a non-return valve downstream of the decomposition blocker.
Matériel de soudage au gaz — Dispositifs de sécurité — Partie 3: Bloqueurs de décomposition pour l'acétylène basse pression
General Information
- Status
- Published
- Publication Date
- 24-Apr-2025
- Technical Committee
- ISO/TC 44/SC 8 - Equipment for gas welding, cutting and allied processes
- Drafting Committee
- ISO/TC 44/SC 8 - Equipment for gas welding, cutting and allied processes
- Current Stage
- 6060 - International Standard published
- Start Date
- 25-Apr-2025
- Due Date
- 05-Dec-2025
- Completion Date
- 25-Apr-2025
Overview
ISO 5175-3:2025 is an international standard that defines safety requirements and testing methods for decomposition blockers used in low-pressure acetylene gas welding equipment. These safety devices are installed downstream of pressure regulators in acetylene manifold systems to prevent acetylene decomposition, thereby enhancing operational safety. The standard applies to decomposition blockers operating at pressures up to 0.15 MPa (1.5 bar) in pure acetylene sections such as pipelines, outlet points, or low-pressure zones within large pipe systems.
The standard emphasizes the vital role of non-return valves installed downstream of decomposition blockers to prevent oxygen or air backflow, which can trigger hazardous reactions. Compliance with ISO 5175-3:2025 ensures the reliability and safety of gas welding installations that utilize acetylene.
Key Topics
Scope and Application
Defines usage for decomposition blockers in low-pressure acetylene sections downstream of pressure regulators, up to 1.5 bar.Types of Safety Devices
- Temperature-sensitive cut-off valves: stop gas flow when temperature exceeds a threshold.
- Pressure-sensitive cut-off valves: react to back-pressure waves to halt gas flow.
Material and Construction Requirements
Devices must be made of materials conforming to ISO 9539 to withstand operating and test conditions safely.Performance Requirements
- External gas tightness tested before and after decomposition resistance tests (per ISO 9090).
- Pressure resistance to at least 6.0 MPa without permanent deformation.
- Proven ability to halt acetylene decomposition safely without structural damage or flame propagation.
Testing Methods
Includes detailed test procedures such as decomposition tests using high-purity acetylene, pressure resistance tests, and gas tightness evaluations to ensure device effectiveness under realistic operating conditions.Marking and Manufacturer Instructions
Clear and durable markings are required to include standard references, manufacturer identity, flow direction, maximum pressure, date of manufacture, and safety functions incorporated. Manufacturer documentation must provide installation, operation, inspection, and maintenance guidance.
Applications
ISO 5175-3:2025 targets the welding industry and allied processes where acetylene is used as a fuel gas. Implementing these safety devices and adhering to this standard typically applies to:
- Acetylene manifold systems supplying low-pressure acetylene gas for welding and cutting operations.
- Pipeline systems and outlet points managing acetylene flow under low pressure in industrial or workshop settings.
- Large-scale gas distribution systems requiring enhanced safety in low-pressure segments to prevent hazardous decomposition events.
- Situations necessitating compliance with safety regulations to mitigate risks related to acetylene instability and accidental backflow of oxygen or air.
By integrating decomposition blockers conforming to ISO 5175-3:2025, operators reduce the likelihood of explosive acetylene decomposition, contributing to safer gas welding operations and regulatory compliance.
Related Standards
Several ISO documents complement ISO 5175-3:2025, creating a comprehensive framework for acetylene gas welding safety:
- ISO 14114: Specifies general requirements for acetylene manifold systems, providing foundational installation guidelines relevant to decomposition blocker placement.
- ISO 5175-1: Addresses safety devices incorporating flame (flashback) arrestors used alongside decomposition blockers for enhanced protection.
- ISO 9090: Defines test methods for gas tightness of welding equipment, essential for leakage prevention.
- ISO 9539: Covers selection of materials suitable for gas welding equipment construction.
- ISO 10225: Details marking conventions for gas welding equipment, ensuring clear communication of device specifications and safety features.
Adhering to this suite of standards ensures a holistic approach to safety in acetylene gas welding applications, minimizing risks from gas decomposition and other hazards.
Keywords: ISO 5175-3:2025, decomposition blockers, low-pressure acetylene, gas welding safety devices, acetylene manifold systems, pressure-sensitive cut-off valve, temperature-sensitive cut-off valve, acetylene decomposition prevention, gas welding equipment standards, non-return valve, ISO welding safety standards.
Frequently Asked Questions
ISO 5175-3:2025 is a standard published by the International Organization for Standardization (ISO). Its full title is "Gas welding equipment - Safety devices - Part 3: Decomposition blockers for low-pressure acetylene". This standard covers: This document specifies the general requirements and tests for decomposition blockers downstream of pressure regulators in acetylene manifold systems (see ISO 14114). Decomposition blockers can be used in the low-pressure section (downstream of acetylene manifold system outlet) up to 0,15 MPa (1,5 bar) e.g. in pipelines, outlet points or for the protection of low-pressure sections in big pipe systems. Decomposition blockers can only be used in sections with pure acetylene. The possible backflow of oxygen or air into the section where the decomposition blocker is installed needs to be prevented by a non-return valve downstream of the decomposition blocker.
This document specifies the general requirements and tests for decomposition blockers downstream of pressure regulators in acetylene manifold systems (see ISO 14114). Decomposition blockers can be used in the low-pressure section (downstream of acetylene manifold system outlet) up to 0,15 MPa (1,5 bar) e.g. in pipelines, outlet points or for the protection of low-pressure sections in big pipe systems. Decomposition blockers can only be used in sections with pure acetylene. The possible backflow of oxygen or air into the section where the decomposition blocker is installed needs to be prevented by a non-return valve downstream of the decomposition blocker.
ISO 5175-3:2025 is classified under the following ICS (International Classification for Standards) categories: 25.160.30 - Welding equipment. The ICS classification helps identify the subject area and facilitates finding related standards.
ISO 5175-3:2025 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
International
Standard
ISO 5175-3
First edition
Gas welding equipment — Safety
2025-04
devices —
Part 3:
Decomposition blockers for low-
pressure acetylene
Matériel de soudage au gaz — Dispositifs de sécurité —
Partie 3: Bloqueurs de décomposition pour l'acétylène basse
pression
Reference number
© ISO 2025
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
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or ISO’s member body in the country of the requester.
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Published in Switzerland
ii
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Materials . 2
5 Requirements . 2
5.1 General .2
5.2 External gas tightness .2
5.3 Pressure resistance .2
5.4 Decomposition resistance .2
6 Methods for type testing . 3
6.1 General .3
6.2 Accuracy of pressure.3
6.3 External gas tightness test .3
6.4 Pressure resistance test .3
6.5 Decomposition test .3
7 Manufacturer's instructions . 4
8 Marking . . 4
Bibliography . 6
iii
Foreword
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This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee
SC 8, Equipment for gas welding, cutting and allied processes.
A list of all parts in the ISO 5175 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
iv
International Standard ISO 5175-3:2025(en)
Gas welding equipment — Safety devices —
Part 3:
Decomposition blockers for low-pressure acetylene
1 Scope
This document specifies the general requirements and tests for decomposition blockers downstream of
pressure regulators in acetylene manifold systems (see ISO 14114). Decomposition blockers can be used in
the low-pressure section (downstream of acetylene manifold system outlet) up to 0,15 MPa (1,5 bar) e.g. in
pipelines, outlet points or for the protection of low-pressure sections in big pipe systems. Decomposition
blockers can only be used in sections with pure acetylene. The possible backflow of oxygen or air into
the section where the decomposition blocker is installed needs to be prevented by a non-return valve
downstream of the decomposition blocker.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 554, Standard atmospheres for conditioning and/or testing — Specifications
ISO 5175-1, Gas welding equipment — Safety devices — Part 1: Devices incorporating a flame (flashback)
arrestor
ISO 9090, Ga
...










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