ISO 8820-8:2019
(Main)Road vehicles - Fuse-links - Part 8: Fuse-links with bolt-in contacts (Type H and J) with rated voltage of 450 V
Road vehicles - Fuse-links - Part 8: Fuse-links with bolt-in contacts (Type H and J) with rated voltage of 450 V
This document specifies fuse-links with bolt-in contacts (Type H and J) and test fixtures for the fuse-links for use in road vehicles. It establishes, for these fuse-link types, the rated current, test procedures, performance requirements and dimensions. This document is applicable to fuse-links with a rated voltage of 450 V DC, a current rating of ≤400 A and a breaking capacity of 2 000 A intended for use in road vehicles. This document is intended to be used in conjunction with ISO 8820-1 and with ISO 8820-2. The numbering of its clauses corresponds to that of ISO 8820-1 whose requirements are applicable, except where modified by requirements particular to this document.
Véhicules routiers — Liaisons fusibles — Partie 8: Liaisons fusibles avec contacts boulonnés (type H et J) à tension nominale de 450 V
General Information
- Status
- Published
- Publication Date
- 09-Oct-2019
- Technical Committee
- ISO/TC 22/SC 32 - Electrical and electronic components and general system aspects
- Drafting Committee
- ISO/TC 22/SC 32/WG 5 - Fuses and circuit breakers
- Current Stage
- 9092 - International Standard to be revised
- Start Date
- 23-Jul-2025
- Completion Date
- 13-Dec-2025
Relations
- Effective Date
- 23-Apr-2020
Overview
ISO 8820-8:2019 specifies requirements for fuse-links with bolt‑in contacts (Type H and J) for road vehicles, rated 450 V DC, intended for high-voltage automotive applications (current rating ≤ 400 A, breaking capacity 2 000 A). The standard defines rated currents, dimensions, marking, test procedures, performance criteria and the required test fixture design. It is to be used together with ISO 8820-1 and ISO 8820-2.
Key topics and technical requirements
- Scope & marking
- Applies to fuse-links with bolt‑in contacts (Type H, J) for 450 V DC systems.
- Fuse-links must be permanently marked with rated current, manufacturer/trademark and "450 V DC".
- Mechanical & dimensional requirements
- Detailed dimensions for Type H and Type J bolt‑in fuses are specified.
- Strength of terminals and mounting torque requirements are given.
- Electrical performance and tests
- Breaking capacity: tested at 2 000 A, 450 V DC.
- Voltage drop: measured across fuse tabs after rated current for 15 min; limits defined per type and rating.
- Transient current cycling: endurance tests (e.g., 50 000 cycles) to verify long‑term performance.
- Operating time‑rating: time‑to‑clear requirements at multiple test currents (see operating time tables).
- Temperature rise and resistance to temperature shock tests to ensure thermal reliability.
- Connection resistance and test fixture requirements (e.g., connection resistance ≤ 0.35 mΩ; fuses tested at least 150 mm apart).
- Environmental & chemical loads
- Environmental conditioning follows ISO 8820-1; chemical exposure tests use wipe procedures (no immersion).
- Test cabling
- Test cable sizes and conductor specifications refer to ISO 6722-1 (thick wall cables).
Applications and who uses this standard
- Designed for electric and hybrid vehicle high-voltage distribution and battery protection systems.
- Primary users:
- Automotive OEM electrical system designers and engineers
- Fuse and component manufacturers (Type H/J bolt‑in fuses)
- Test laboratories and conformity assessors
- Procurement and quality teams specifying HV fuse-links for EVs
- Practical applications include battery disconnect fuses, main DC power distribution protection, and high-voltage circuit protection in road vehicles.
Related standards
- ISO 8820-1 - Definitions and general test requirements (use in conjunction)
- ISO 8820-2 - Other fuse-link parts in the series
- ISO 6722-1 - Road vehicle single-core cable dimensions and test requirements
Keywords: ISO 8820-8, fuse-links, bolt-in contacts, Type H, Type J, 450 V DC, automotive fuses, high-voltage vehicle fuses, breaking capacity, voltage drop, transient cycling.
Frequently Asked Questions
ISO 8820-8:2019 is a standard published by the International Organization for Standardization (ISO). Its full title is "Road vehicles - Fuse-links - Part 8: Fuse-links with bolt-in contacts (Type H and J) with rated voltage of 450 V". This standard covers: This document specifies fuse-links with bolt-in contacts (Type H and J) and test fixtures for the fuse-links for use in road vehicles. It establishes, for these fuse-link types, the rated current, test procedures, performance requirements and dimensions. This document is applicable to fuse-links with a rated voltage of 450 V DC, a current rating of ≤400 A and a breaking capacity of 2 000 A intended for use in road vehicles. This document is intended to be used in conjunction with ISO 8820-1 and with ISO 8820-2. The numbering of its clauses corresponds to that of ISO 8820-1 whose requirements are applicable, except where modified by requirements particular to this document.
This document specifies fuse-links with bolt-in contacts (Type H and J) and test fixtures for the fuse-links for use in road vehicles. It establishes, for these fuse-link types, the rated current, test procedures, performance requirements and dimensions. This document is applicable to fuse-links with a rated voltage of 450 V DC, a current rating of ≤400 A and a breaking capacity of 2 000 A intended for use in road vehicles. This document is intended to be used in conjunction with ISO 8820-1 and with ISO 8820-2. The numbering of its clauses corresponds to that of ISO 8820-1 whose requirements are applicable, except where modified by requirements particular to this document.
ISO 8820-8:2019 is classified under the following ICS (International Classification for Standards) categories: 43.040.10 - Electrical and electronic equipment. The ICS classification helps identify the subject area and facilitates finding related standards.
ISO 8820-8:2019 has the following relationships with other standards: It is inter standard links to ISO 8820-8:2012. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ISO 8820-8:2019 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 8820-8
Second edition
2019-10
Road vehicles — Fuse-links —
Part 8:
Fuse-links with bolt-in contacts (Type
H and J) with rated voltage of 450 V
Véhicules routiers — Liaisons fusibles —
Partie 8: Liaisons fusibles avec contacts boulonnés (type H et J) à
tension nominale de 450 V
Reference number
©
ISO 2019
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2019 – All rights reserved
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Marking, labelling and colour coding . 1
5 Tests and requirements . 2
5.1 General . 2
5.1.1 Test criteria . 2
5.1.2 Test sequence . . . 2
5.1.3 Test cable sizes . 2
5.2 Voltage drop . 3
5.2.1 Tests . 3
5.2.2 Requirements . 3
5.3 Transient current cycling . 4
5.3.1 Test . 4
5.3.2 Requirements . 4
5.4 Environmental conditions . 4
5.5 Operating time-rating . 4
5.5.1 Test . 4
5.5.2 Requirement . 5
5.6 Current steps . 5
5.7 Breaking capacity . 5
5.7.1 Test . 5
5.7.2 Requirement . 5
5.8 Strength of terminals . 5
5.8.1 Test . 5
5.8.2 Requirements . 6
5.9 Temperature rise . 6
5.9.1 Test . 6
5.9.2 Requirement . 6
5.10 Resistance against temperature shock . 6
5.10.1 Test . 6
5.10.2 Requirement . 7
6 Dimensions . 7
6.1 Type H . 7
6.2 Type J . 8
7 Test fixture for fuse-links Type H and Type J . 9
Annex A (informative) Classification .10
Bibliography .11
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso
.org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 32,
Electrical and electronic components and general system aspects.
This second edition cancels and replaces the first edition (ISO 8820-8:2012), which has been technically
revised. The main changes compared to the previous edition are as follows:
— modification of Table 7 - dimension of c, Type H, and
— editorial changes.
A list of all parts in the ISO 8820 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/members .html.
iv © ISO 2019 – All rights reserved
INTERNATIONAL STANDARD ISO 8820-8:2019(E)
Road vehicles — Fuse-links —
Part 8:
Fuse-links with bolt-in contacts (Type H and J) with rated
voltage of 450 V
1 Scope
This document specifies fuse-links with bolt-in contacts (Type H and J) and test fixtures for the fuse-
li
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