Road vehicles - Multi-core connecting cables - Part 1: Test methods and requirements for basic performance sheathed cables

This document specifies the test methods and requirements of basic performance multi-core sheathed cables for the connection of towing and towed vehicles, suitable for a temperature range of class A and class B defined in ISO 6722‑1:2011, Table 1.

Véhicules routiers — Câbles de raccordement multiconducteurs — Partie 1: Méthodes d'essai et exigences pour les câbles gainés à performance de base

General Information

Status
Published
Publication Date
31-Mar-2019
Current Stage
9092 - International Standard to be revised
Start Date
23-Jul-2025
Completion Date
13-Dec-2025

Relations

Effective Date
04-Nov-2015

Overview

ISO 4141-1:2019 - Road vehicles - Multi-core connecting cables - Part 1 specifies test methods and performance requirements for basic-performance multi-core sheathed cables used to connect towing and towed vehicles (for example, vehicle-to-trailer connections). The standard covers cables suitable for the temperature class A and class B ranges as defined in ISO 6722‑1:2011, Table 1, and defines laboratory tests, pass/fail criteria and dimensional limits to ensure safety and durability in automotive environments.

Key topics and technical requirements

ISO 4141-1:2019 focuses on measurable test methods and acceptance requirements, including:

  • Dimensions: outside cable diameter, ovality, sheath thickness and lay length - defined test samples, apparatus and measurement procedures.
  • Electrical characteristics: continuity, withstand voltage and capacitance measurements (sample prep, instrumentation, procedures and limits).
  • Mechanical characteristics: pressure testing at high temperature, adhesion of the sheath, and cyclic bending tests to assess flex life.
  • Low-temperature performance: winding and impact tests to verify flexibility and mechanical integrity at cold temperatures.
  • Durability and resistance: abrasion resistance, heat ageing (long term 3 000 h and short term 240 h), fluid/chemical compatibility, durability of sheath marking, and ozone resistance.
  • Safety tests: resistance to flame propagation and artificial weathering to evaluate UV and environmental degradation.
  • Test procedures are described in detail (sample preparation, apparatus, procedure) and include explicit requirements or pass/fail criteria for each test type.

Practical applications

  • Ensures that multi-core sheathed connecting cables for towing/towed vehicle connections meet consistent safety and performance benchmarks.
  • Guides product development and validation for automotive cable manufacturers designing trailer/lighting harnesses and inter-vehicle connectors.
  • Provides test protocols for independent test laboratories and in-house QA teams to verify conformance during production and qualification.
  • Supports procurement and compliance checks for vehicle OEMs, tier suppliers, fleet operators and regulators who require documented cable performance across temperature classes.

Who should use this standard

  • Cable designers and manufacturers
  • Automotive OEMs and tier-1 suppliers
  • Test laboratories and quality assurance engineers
  • Regulatory bodies and procurement teams specifying connector/cable performance

Related standards

  • ISO 6722‑1:2011 - Temperature classes (Class A and B) referenced by ISO 4141-1
  • Other parts of the ISO 4141 series (see ISO website for the full list)

Keywords: ISO 4141-1, multi-core connecting cables, sheathed cables, towing and towed vehicles, test methods, automotive cable standards, temperature class A, temperature class B, ISO 6722-1.

Standard

ISO 4141-1:2019 - Road vehicles -- Multi-core connecting cables

English language
12 pages
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Frequently Asked Questions

ISO 4141-1:2019 is a standard published by the International Organization for Standardization (ISO). Its full title is "Road vehicles - Multi-core connecting cables - Part 1: Test methods and requirements for basic performance sheathed cables". This standard covers: This document specifies the test methods and requirements of basic performance multi-core sheathed cables for the connection of towing and towed vehicles, suitable for a temperature range of class A and class B defined in ISO 6722‑1:2011, Table 1.

This document specifies the test methods and requirements of basic performance multi-core sheathed cables for the connection of towing and towed vehicles, suitable for a temperature range of class A and class B defined in ISO 6722‑1:2011, Table 1.

ISO 4141-1:2019 is classified under the following ICS (International Classification for Standards) categories: 43.040.10 - Electrical and electronic equipment. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 4141-1:2019 has the following relationships with other standards: It is inter standard links to ISO 4141-1:2005. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ISO 4141-1:2019 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 4141-1
Third edition
2019-04
Road vehicles — Multi-core connecting
cables —
Part 1:
Test methods and requirements for
basic performance sheathed cables
Véhicules routiers — Câbles de raccordement multiconducteurs —
Partie 1: Méthodes d'essai et exigences pour les câbles gainés à
performance de base
Reference number
©
ISO 2019
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2019 – All rights reserved

Contents Page
Foreword .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 General . 2
5 Dimensions . 3
5.1 Outside cable diameter . 3
5.1.1 Test sample . 3
5.1.2 Apparatus . 3
5.1.3 Procedure . 3
5.1.4 Requirement . 3
5.2 Ovality . 3
5.2.1 Test sample and apparatus . 3
5.2.2 Procedure . 3
5.2.3 Requirement . 4
5.3 Thickness of the sheath . 4
5.3.1 Test samples, apparatus, procedure . 4
5.3.2 Requirement . 4
5.4 Lay length . 4
5.4.1 General. 4
5.4.2 Test samples. 4
5.4.3 Apparatus . 4
5.4.4 Procedure . 4
5.4.5 Requirement . 4
6 Electrical characteristics . 4
6.1 Continuity . 4
6.2 Withstand voltage . 4
6.3 Capacitance . 4
6.3.1 General. 4
6.3.2 Test samples. 5
6.3.3 Apparatus . 5
6.3.4 Procedure . 5
6.3.5 Requirements . 6
7 Mechanical characteristics . 6
7.1 Pressure test at high temperature . 6
7.2 Adhesion of the sheath . 6
7.3 Cyclic bending . 6
7.3.1 General. 6
7.3.2 Test samples. 6
7.3.3 Apparatus . 6
7.3.4 Procedure . 7
7.3.5 Requirement . 7
8 Low temperature characteristics . 7
8.1 Winding . 7
8.1.1 Test sample . 7
8.1.2 Apparatus . 8
8.1.3 Procedure . 8
8.1.4 Requirements . 8
8.2 Impact . 8
8.2.1 Test samples. 8
8.2.2 Apparatus . 8
8.2.3 Procedure . 9
8.2.4 Requirement . 9
9 Resistance to abrasion . 9
10 Heat ageing . 9
10.1 Long term ageing, 3 000 h . 9
10.2 Short term ageing, 240 h . 9
11 Resistance to chemicals. 9
11.1 Fluid compatibility of the sheath . 9
11.1.1 Test samples. 9
11.1.2 Apparatus . 9
11.1.3 Procedure .10
11.1.4 Requirements .10
11.2 Durability of sheath marking .10
11.2.1 General.10
11.2.2 Test Samples .10
11.2.3 Apparatus .10
11.2.4 Procedure .10
11.2.5 Requirements .10
11.3 Resistance to ozone .11
12 Resistance to flame propagation .11
13 Artificial weathering .11
13.1 General .11
13.2 Test sample .11
13.3 Apparatus .11
13.4 Procedure .11
13.5 Requirement .11
Bibliography .12
iv © ISO 2019 – All rights reserved

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso
.org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 32,
Electrical and electronic components and general system aspects.
This third edition cancels and replaces the second edition (ISO 4141-1:2005), which has been technically
revised. The main changes compared to the previous edition are as follows:
— Temperature range of cable de
...

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