Road vehicles - Fuse-links - Part 4: Fuse-links with female contacts (type A) and bolt-in contacts (type B) and their test fixtures

ISO 8820-4:2016 specifies fuse-links with female contacts (type A) and bolt-in contacts (type B) for use in road vehicles. It establishes, for these fuse-link types, the rated current, test procedures, performance requirements and dimensions. It is applicable to fuse-links with a rated voltage of 32 V or 58 V, a current rating ≤140 A and a breaking capacity of 1 000 A intended for road vehicles. It is intended to be used in conjunction with ISO 8820‑1 and with ISO 8820‑2. The numbering of its clauses corresponds to that of ISO 8820‑1 whose requirements are applicable, except where modified by requirements particular to ISO 8820-4:2016.

Véhicules routiers — Liaisons fusibles — Partie 4: Liaisons fusibles avec contacts femelles (type A) et contacts boulonnés (type B) et leurs montages d'essai

General Information

Status
Published
Publication Date
15-Nov-2016
Current Stage
9092 - International Standard to be revised
Start Date
15-Aug-2025
Completion Date
13-Dec-2025

Relations

Effective Date
20-Jul-2013

Overview

ISO 8820-4:2016 - "Road vehicles - Fuse-links - Part 4" specifies requirements for automotive fuse-links with female contacts (type A) and bolt‑in contacts (type B) and their test fixtures. The standard defines rated voltages, current ratings, dimensions, test procedures and performance requirements for fuse-links intended for road vehicles. It applies to fuse‑links rated at 32 V or 58 V, with current ratings ≤ 140 A and a breaking capacity of 1 000 A. ISO 8820‑4 is intended to be used together with ISO 8820‑1 (definitions and general tests) and ISO 8820‑2.

Key technical topics and requirements

  • Fuse types and dimensions: Defines physical types A (female contacts) and B (bolt‑in) with dimensional specifications and designation rules to ensure interchangeability and correct fit in fuse‑boxes.
  • Rated electrical limits: Applicable voltages (32 V / 58 V), current range up to 140 A, and breaking capacity 1 000 A.
  • Test procedures and sequences: Detailed test sequence (sample groups, minimum of 8 samples per group), including electrical, climatic, chemical and mechanical loads as referenced from ISO 8820‑1.
  • Electrical tests:
    • Voltage drop measured across specified points; maximum permitted voltage drops are provided in the standard.
    • Transient current cycling, current steps, operating time‑rating and breaking capacity tests to verify protective and time‑current behavior.
    • Connection resistance requirements for test fixtures: ≤ 1.0 mΩ for type A and ≤ 0.35 mΩ for type B to ensure reliable measurements.
    • After breaking capacity test, leakage current limits (≤ 0.5 mA at rated voltage).
  • Mechanical and thermal requirements: Terminal strength tests (specified forces per fuse type), temperature rise limits, and rapid temperature‑change tests.
  • Test fixtures and cable sizes: Test fixture designs and conductor cross‑section sizes (per Table 3) are specified to standardize comparative testing; conductor material referenced to ISO 6722‑1.
  • Operational visibility: Fuse‑links must provide visible evidence of an open fuse element.

Practical applications and users

ISO 8820-4 is essential for:

  • Automotive component designers and manufacturers (fuse and fuse‑link producers) - for product design, verification and production testing.
  • Vehicle OEMs and electrical systems engineers - to select compliant fuse‑links and ensure system compatibility and safety.
  • Test laboratories and certification bodies - to perform standardized tests, type approvals and conformance assessments.
  • Suppliers of fuse‑boxes and harnesses - to ensure dimensions, terminal strength and cable interfaces meet vehicle integration requirements.

Related standards

  • ISO 8820‑1: Definitions and general test requirements (primary companion document)
  • ISO 8820‑2: Other fuse-link types (use in conjunction)
  • ISO 6722‑1: Conductor material and cross‑section references for test cables

Keywords: ISO 8820-4, fuse-links, automotive fuses, road vehicles, fuse test fixtures, rated current, breaking capacity, voltage drop, transient current cycling.

Standard

ISO 8820-4:2016 - Road vehicles -- Fuse-links

English language
18 pages
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Frequently Asked Questions

ISO 8820-4:2016 is a standard published by the International Organization for Standardization (ISO). Its full title is "Road vehicles - Fuse-links - Part 4: Fuse-links with female contacts (type A) and bolt-in contacts (type B) and their test fixtures". This standard covers: ISO 8820-4:2016 specifies fuse-links with female contacts (type A) and bolt-in contacts (type B) for use in road vehicles. It establishes, for these fuse-link types, the rated current, test procedures, performance requirements and dimensions. It is applicable to fuse-links with a rated voltage of 32 V or 58 V, a current rating ≤140 A and a breaking capacity of 1 000 A intended for road vehicles. It is intended to be used in conjunction with ISO 8820‑1 and with ISO 8820‑2. The numbering of its clauses corresponds to that of ISO 8820‑1 whose requirements are applicable, except where modified by requirements particular to ISO 8820-4:2016.

ISO 8820-4:2016 specifies fuse-links with female contacts (type A) and bolt-in contacts (type B) for use in road vehicles. It establishes, for these fuse-link types, the rated current, test procedures, performance requirements and dimensions. It is applicable to fuse-links with a rated voltage of 32 V or 58 V, a current rating ≤140 A and a breaking capacity of 1 000 A intended for road vehicles. It is intended to be used in conjunction with ISO 8820‑1 and with ISO 8820‑2. The numbering of its clauses corresponds to that of ISO 8820‑1 whose requirements are applicable, except where modified by requirements particular to ISO 8820-4:2016.

ISO 8820-4:2016 is classified under the following ICS (International Classification for Standards) categories: 43.040.10 - Electrical and electronic equipment. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 8820-4:2016 has the following relationships with other standards: It is inter standard links to ISO 8820-4:2010. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase ISO 8820-4:2016 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.

Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 8820-4
Third edition
2016-11-15
Road vehicles — Fuse-links —
Part 4:
Fuse-links with female contacts (type
A) and bolt-in contacts (type B) and
their test fixtures
Véhicules routiers — Liaisons fusibles —
Partie 4: Liaisons fusibles avec contacts femelles (type A) et contacts
boulonnés (type B) et leurs montages d’essai
Reference number
©
ISO 2016
© ISO 2016, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2016 – All rights reserved

Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Marking, labelling and colour coding . 1
5 Tests and requirements . 2
5.1 General . 2
5.2 Test sequence . 4
5.3 Test cable sizes . 5
5.4 Voltage drop . 5
5.4.1 Tests . 5
5.4.2 Requirements . 5
5.5 Transient current cycling . 6
5.5.1 Test . 6
5.5.2 Requirements . 6
5.6 Environmental condition . 7
5.7 Operating time-rating . 7
5.7.1 Test . 7
5.7.2 Requirements . 7
5.8 Current steps . 8
5.8.1 Test . 8
5.8.2 Requirements . 8
5.9 Breaking capacity . 8
5.9.1 Test . 8
5.9.2 Requirements . 8
5.10 Strength of terminals . 8
5.10.1 Test for fuse-links of types A1, A1S, A2, A3 and A4 . 8
5.10.2 Requirements . 9
5.10.3 Test for fuse-links of types B1 and B2 . 9
5.10.4 Requirements . 9
5.11 Temperature rise . 9
5.11.1 Test . 9
5.11.2 Requirements .10
5.12 Rapid change of temperature with specified transition duration .10
6 Dimensions .10
6.1 Fuse-links types A1, A2 and A3 .10
6.2 Fuse-links types A1S and A4 .11
6.3 Fuse-links types B1 and B2 .12
6.4 Designation .13
7 Test fixtures .14
7.1 Test fixture for fuse-links types A1, A1S, A2, A3 and A4 .14
7.2 Test fixture for fuse-links type B1 .15
7.3 Test fixture for fuse-links type B2 .16
Annex A (informative) Tab dimensions for fuse-boxes .17
Bibliography .18
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment,
as well as information about ISO’s adherence to the World Trade Organization (WTO) principles in the
Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.
The committee responsible for this document is ISO/TC 22, Road vehicles, Subcommittee SC 32, Electrical
and electronic components and general system aspects.
This third edition cancels and replaces the second edition (ISO 8820-4:2010), which has been technically
revised.
A list of all parts in the ISO 8820 series can be found on the ISO website.
iv © ISO 2016 – All rights reserved

INTERNATIONAL STANDARD ISO 8820-4:2016(E)
Road vehicles — Fuse-links —
Part 4:
Fuse-links with female contacts (type A) and bolt-in
contacts (type B) and their test fixtures
1 Scope
This document specifies fuse-links with female contacts (type A) and bolt-in contacts (type B) for use in
road vehicles. It establishes, for these fuse-link types, the rated current, test procedures, performance
requirements and dimensions.
This document is applicable to fuse-links with a rated voltage of 32 V or 58 V, a current rating ≤140 A
and a breaking capacity of 1 000 A intended for road vehicles.
This document is intended to be used in conjunction with ISO 8820-1 and with ISO 8820-2. The
numbering of its clauses corresponds to that of ISO 8820-1 whose requirements are applicable, except
where modified by requirement
...

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