Coal — Determination of bulk density of coal as it is handled in industrial practices

This document specifies a cone procedure for determining an uncompacted bulk density of crushed coal up to −45 mm nominal top size, as it is handled in industrial practices. It focuses on the uncompacted bulk density of coal resulting from flowing the material into a measuring container (box) in the absence of compacting forces. The determination of the bulk density of coal charged into coke ovens is a typical example. This document also provides a method for determining the bulk density of dry powdered coal at −63 micrometres for boiler or utility application. It does not cover the determination of bulk density of coal in storage piles.

Charbon — Détermination de la masse volumique en vrac du charbon tel qu'il est traité dans les pratiques industrielles

General Information

Status
Published
Publication Date
05-Feb-2026
Current Stage
6060 - International Standard published
Start Date
06-Feb-2026
Due Date
25-Mar-2026
Completion Date
06-Feb-2026

Relations

Effective Date
20-Apr-2024

Overview

ISO 23499 (latest edition) specifies laboratory procedures to determine the uncompacted bulk density of coal as handled in industrial practices. The standard describes a cone-filling method for crushed coal up to a nominal 45 mm top size (typical of coal charged into coke ovens) and an additional method for dry powdered coal (minus 63 μm) used in pulverized fuel applications. ISO 23499 focuses on bulk density caused by free flow into a measuring container and does not cover compacted bulk density or bulk density in storage piles.

Key topics and technical requirements

  • Scope
    • Uncompacted bulk density determination for crushed coal (≤ 45 mm) and dry powdered coal (≤ 63 μm).
    • Excludes compacted-density tests and storage-pile measurements.
  • Cone procedure
    • Use of a cone and tripod to discharge coal into a measuring box, allowing free-flow filling without compaction.
    • Levelling of overflow using a levelling bar before weighing.
  • Apparatus
    • Measuring boxes: primary cube ~0.1 m3 (internal 0.465 × 0.465 × 0.465 m) and alternate cube ~0.02873 m3 (0.305 m edges).
    • Cones: nominal height 610 mm, top Ø ~510 mm, bottom opening Ø ~203 mm; specific heights from shutter to box base defined for each box size.
    • Construction: metal boxes with recommended minimum wall thickness 3 mm; stainless steel suggested. Exact box volume must be determined to 0.0001 m3 using water.
    • Weighing device: platform up to 300 kg with 0.05 kg sensitivity.
  • Sampling & preparation
    • Representative sampling per ISO 13909-2 or ISO 18283.
    • Typical total sample ~280 kg subdivided into four replicates (4 × 70 kg); two replicates tested and two held in reserve.
    • Maintain moisture control; take separate samples for total moisture (ISO 589) and size analysis (ISO 1953).
  • Procedure & results
    • Detailed step-by-step filling, shutter release, levelling, and weighing instructions.
    • Sections on expression of results, repeatability, reproducibility and required test reporting.

Applications and users

ISO 23499 is used by:

  • Coal testing and quality-control laboratories
  • Coke oven operators and metallurgical plants
  • Power plants and cement kilns using pulverized fuel
  • Coal suppliers and logistics teams assessing material handling characteristics
  • Equipment manufacturers designing hoppers, feeders and sampling rigs

Practical benefits include consistent measurement of bulk density of coal, improved material-handling design, accurate inventory calculations, and better process control for coke production and pulverized fuel firing.

Related standards

  • ISO 589 - Hard coal: total moisture
  • ISO 1213-1 / ISO 1213-2 - Coal and coke vocabulary
  • ISO 1953 - Size analysis by sieving
  • ISO 13909-2 / ISO 13909-4 - Mechanical sampling and sample preparation
  • ISO 18283 - Manual sampling
  • Reference: ASTM D291 (related bulk density practice)

Keywords: ISO 23499, bulk density of coal, uncompacted bulk density, cone procedure, coal testing, coal sampling, coke ovens, pulverized fuel.

Standard

ISO 23499:2026 - Coal — Determination of bulk density of coal as it is handled in industrial practices Released:6. 02. 2026

English language
12 pages
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Frequently Asked Questions

ISO 23499:2026 is a standard published by the International Organization for Standardization (ISO). Its full title is "Coal — Determination of bulk density of coal as it is handled in industrial practices". This standard covers: This document specifies a cone procedure for determining an uncompacted bulk density of crushed coal up to −45 mm nominal top size, as it is handled in industrial practices. It focuses on the uncompacted bulk density of coal resulting from flowing the material into a measuring container (box) in the absence of compacting forces. The determination of the bulk density of coal charged into coke ovens is a typical example. This document also provides a method for determining the bulk density of dry powdered coal at −63 micrometres for boiler or utility application. It does not cover the determination of bulk density of coal in storage piles.

This document specifies a cone procedure for determining an uncompacted bulk density of crushed coal up to −45 mm nominal top size, as it is handled in industrial practices. It focuses on the uncompacted bulk density of coal resulting from flowing the material into a measuring container (box) in the absence of compacting forces. The determination of the bulk density of coal charged into coke ovens is a typical example. This document also provides a method for determining the bulk density of dry powdered coal at −63 micrometres for boiler or utility application. It does not cover the determination of bulk density of coal in storage piles.

ISO 23499:2026 is classified under the following ICS (International Classification for Standards) categories: 73.040 - Coals. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 23499:2026 has the following relationships with other standards: It is inter standard links to ISO 23499:2013. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ISO 23499:2026 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


International
Standard
ISO 23499
Third edition
Coal — Determination of bulk
2026-02
density of coal as it is handled in
industrial practices
Charbon — Détermination de la masse volumique en vrac du
charbon tel qu'il est traité dans les pratiques industrielles
Reference number
© ISO 2026
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Method 1 . 1
4.1 Principle .1
4.2 Apparatus .2
4.2.1 Measuring boxes .2
4.2.2 Cones and tripod frame .2
4.3 Sampling and preparation .3
4.3.1 Sampling for bulk density of coal up to a 45 mm nominal top size .3
4.3.2 Preparation of sample .3
4.4 Procedure for bulk density of coal up to a 45 mm nominal top size .3
5 Method 2 . 5
5.1 Principle .5
5.2 Sampling and preparation .6
5.3 Apparatus .6
5.4 Procedure .8
6 Expression of results . 9
6.1 Method 1 .9
6.2 Method 2 .9
7 Reporting of results .10
7.1 Precision . . .10
7.2 Repeatability for Method 1 and Method 2 .10
7.3 Reproducibility .10
8 Test report .10
Bibliography .12

iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO document should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent
rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a)
patent(s) which may be required to implement this document. However, implementers are cautioned that
this may not represent the latest information, which may be obtained from the patent database available at
www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 27, Coal and Coke, Subcommittee SC 1, Coal
preparation: Terminology and performance.
This third edition cancels and replaces the second edition (ISO 23499:2013), which has been technically
revised.
The main changes are as follows:
— addition of an alternate method using a smaller sized box of 0,028 37 m for bulk density of coal up to
45 mm nominal top size;
— addition of method for determining bulk density of a dry coal powder at minus 63 micrometres nominal
top size.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.

iv
Introduction
This document describes two methods for determining:
a) the bulk density for crushed coal of up to 45 mm nominal top size as that charged into coke ovens;
b) the bulk density for fine dry coal powders typically less than 63 micrometres nominal top size used in
pulverized fuel fired boilers and cement kilns.

v
International Standard ISO 23499:2026(en)
Coal — Determination of bulk density of coal as it is handled
in industrial practices
1 Scope
This document specifies a cone procedure for determining an uncompacted bulk density of crushed coal
up to −45 mm nominal top size, as it is handled in industrial practices. It focuses on the uncompacted
bulk density of coal resulting from flowing the material into a measuring container (box) in the absence
of compacting forces. The determination of the bulk density of coal charged into coke ovens is a typical
example.
This document also provides a method for determining the bulk density of dry powdered coal at
−63 micrometres for boiler or utility application. It does not cover the determination of bulk density of coal
in storage piles.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 589, Hard coal — Determination of total moisture
ISO 1213-1, Coal and coke — Vocabulary — Part 1: Terms relating to coal preparation
ISO 1213-2, Coal and coke — Vocabulary — Part 2: Terms relating to sampling, testing and analysis
ISO 1953, Coal — Size analysis by sieving
ISO 13909-2, Coal and coke — Mechanical sampling — Part 2: Sampling of coal from moving streams
ISO 13909-4, Coal and coke — Mechanical sampling — Part 4: Preparation of test samples of coal
ISO 18283, Coal and coke — Manual sampling
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 1213-1 and ISO 1213-2 apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
4 Method 1
4.1 Principle
Bulk density for coal up to a nominal 45 mm top size is determined by filling a container (measuring box) of
known mass and volume with coal and determining the increase in mass.

4.2 Apparatus
4.2.1 Measuring boxes
A cubical container of 0,1 m capacity and internal dimensions of 465 mm. see Figure 1 a). The volume of the
box is 0,465 × 0,465 × 0,465 = 0,1 m
For coals greater than 45 mm nominal top size, the internal edge dimension of the measuring box should be
approximately ten times nominal top size
An alternate cubic container of 0,028 73 m capacity and internal dimensions of 305 mm may also be used.
see Figure 1 b). The volume of the box is 0,305 × 0,305 × 0,305 = 0,028 73 m (see Reference [1]).
The boxes shall be constructed of metal of sufficient thickness to ensure the rigidity of the walls and the
base of the container under the conditions of the test (minimum wall thickness of 3 mm is recommended). It
is also recommended that the boxes have a smooth inner surface, using stainless steel in their construction
and be fitted with handles.
The exact volume of the boxes, in cubic metres, shall be determined with a precision of 0,000 1 m (100 ml),
using water of known density.
4.2.2 Cones and tripod frame
4.2.2.1 General
3 3
Cones and tripod frame, for filling the 0,1 m and 0,028 37 m boxes, should conform to Figure 1 a) and b).
See Figure 2 for a reference for the iron shutters (two) to fit the base of the cones.
See Figure 3 for a reference for the three adjustable legs on each tripod.
The dimensions of the cones and tripod frames shall be as follows:
4.2.2.2 0,1 m box
Cone and tripod frame: 610 mm high with an inside diameter at the top of 510 mm and a circular opening
of 203 mm in diameter at the bottom. A slide valve consisting of a slide-plate shutter and its supports shall
be welded to the bottom of the cone in such a manner that the valve can be opened and closed with ease by
removing or inserting the shutter in its supporting slides. The cone shall be supported in a tripod frame
having a circular opening at the top of 460 mm in diameter. This frame shall support the cone so that the
top side of the shutter shall be 718 mm from the inside bottom surface of the box. Dimension from the cone
bottom to the top edge of the box shall be a minimum of 250 mm.
4.2.2.3 0,028 37 m box
Cone and tripod frame: 610 mm high with an inside diameter at the top of 510 mm and a circular opening
of 203 mm in diameter at the bottom. A slide valve consisting of a slide-plate shutter and its supports shall
be welded to the bottom of the cone in such a manner that the valve can be opened and closed with ease by
removing or inserting the shutter in its supporting slides. The cone shall be supported in a tripod frame
having a circular opening at the top of 460 mm in diameter. This frame shall support the cone so that the
top side of the shutter shall be 560 mm from the inside bottom surface of the box. Dimension from the cone
bottom to the top edge of the box shall be a minimum of 250 mm.
4.2.2.4 Levelling bar
A steel strip approximately 760 mm long by 40 mm wide and 5 mm thick.
...

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