Amendment 1 - Insulation coordination for equipment within low-voltage systems - Part 3: Use of coating, potting or moulding for protection against pollution

The contents of the corrigendum of November 2010 have been included in this copy.

Amendement 1 - Coordination de l'isolement des matériels dans les systèmes (réseaux) à basse tension - Partie 3: Utilisation de revêtement, d'empotage ou de moulage pour la protection contre la pollution

Le contenu du corrigendum de novembre 2010 a été pris en considération dans cet exemplaire.

General Information

Status
Published
Publication Date
18-May-2010
Drafting Committee
WG 1 - TC 109/WG 1
Current Stage
DELPUB - Deleted Publication
Start Date
04-Nov-2016
Completion Date
26-Oct-2025

Relations

Effective Date
05-Sep-2023
Effective Date
05-Sep-2023
Effective Date
05-Sep-2023

Overview

IEC 60664-3:2003/AMD1:2010 is an important amendment to the international standard focusing on insulation coordination within low-voltage systems. Specifically, Part 3 addresses the use of coating, potting, or moulding for protection against pollution. This amendment consolidates the corrective updates made in November 2010, ensuring that the standard reflects the latest industry practices to enhance electrical safety and equipment reliability.

Published by the International Electrotechnical Commission (IEC), IEC 60664-3:2010 supports manufacturers and engineers in applying effective insulation techniques that prevent pollution-induced failures in electrical equipment operating at low voltages.

Key Topics

  • Insulation Coordination: The amendment expands on methods for coordinating insulation levels in equipment exposed to environmental pollution within low-voltage systems.
  • Protective Techniques:
    • Coating: Application of thin protective layers to prevent contamination.
    • Potting: Encapsulation of components using resins to isolate and protect against pollutants.
    • Moulding: Using moulded enclosures or encapsulants to provide robust protection.
  • Testing Procedures:
    • Scratch resistance, visual examination, and multiple conditioning phases including dry heat, damp heat, and thermal cycling.
    • Electrical tests such as insulation resistance, AC withstand voltage tests, and partial discharge extinction voltage applicable after environmental conditioning.
  • Normative References: Incorporation of related IEC standards such as IEC 60068 series for environmental testing, IEC 60664-1 and IEC 60664-5 for insulation coordination principles and clearance/creepage distances, along with test methods for materials and interconnection structures (IEC 61189 series).
  • Environmental Application Range: Detailed consideration of environmental conditions relevant to insulation protection effectiveness.

Applications

The guidance outlined in IEC 60664-3: Amend.1 is vital in a range of practical scenarios:

  • Low-Voltage Electrical Equipment Manufacturing: Ensures components like printed circuit boards (PCBs), connectors, and assemblies are adequately protected from pollution-related insulation degradation.
  • Electronics Design and Quality Assurance: Supports design engineers in selecting appropriate protective materials and validating their performance through specified testing sequences.
  • Industrial and Consumer Electrical Devices: Enhances reliability and safety by preventing insulation failures caused by environmental contaminants such as dust, moisture, and chemical pollutants.
  • Service and Maintenance: Provides protocols for assessing the condition of coatings or encapsulations on installed equipment, facilitating preventative maintenance and prolonging operational life.
  • Compliance and Certification: Assists manufacturers and testing laboratories in adhering to internationally recognized safety standards for insulation coordination, improving market acceptance and regulatory compliance.

Related Standards

To fully implement IEC 60664-3:2010 Amendment 1, cross-reference with these key IEC standards is recommended:

  • IEC 60664-1:2007 – Principles, requirements, and tests for insulation coordination in low-voltage equipment.
  • IEC 60664-5:2007 – Methods for determining clearances and creepage distances equal to or less than 2 mm.
  • IEC 60068 Series – Environmental testing standards covering cold, dry heat, temperature changes, and damp heat.
  • IEC 61189-2 & 3 – Test methods for electrical materials and printed boards.
  • IEC 60454-3-1:1998 – Specifications for pressure-sensitive adhesive tapes for electrical use.
  • IEC Guide 104:2004 – Preparation and use of basic and group safety publications.

Summary

IEC 60664-3:2003/AMD1:2010 amendment provides comprehensive, updated guidance on the application of protective coatings, potting, and moulding techniques to safeguard low-voltage electrical equipment against pollution. By defining rigorous testing procedures and environmental application considerations, the standard enhances insulation reliability, safety, and performance. It is essential for designers, manufacturers, and quality assurance professionals aiming to optimize electrical equipment durability in challenging operating environments.

For the latest updates or to acquire the full standard, visit the IEC Webstore and utilize resources like Electropedia for terminology related to electrical insulation safeguards.

Standard

IEC 60664-3:2003/AMD1:2010 - Amendment 1 - Insulation coordination for equipment within low-voltage systems - Part 3: Use of coating, potting or moulding for protection against pollution Released:5/19/2010

English and French language
12 pages
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Frequently Asked Questions

IEC 60664-3:2003/AMD1:2010 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Amendment 1 - Insulation coordination for equipment within low-voltage systems - Part 3: Use of coating, potting or moulding for protection against pollution". This standard covers: The contents of the corrigendum of November 2010 have been included in this copy.

The contents of the corrigendum of November 2010 have been included in this copy.

IEC 60664-3:2003/AMD1:2010 is classified under the following ICS (International Classification for Standards) categories: 29.080.30 - Insulation systems. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC 60664-3:2003/AMD1:2010 has the following relationships with other standards: It is inter standard links to IEC 60664-3:2003, IEC 60664-3:2003/AMD1:2010/COR1:2010, IEC 60664-3:2016. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

IEC 60664-3:2003/AMD1:2010 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


IEC 60664-3 ®
Edition 2.0 2010-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
BASIC SAFETY PUBLICATION
PUBLICATION FONDAMENTALE DE SÉCURITÉ
AMENDMENT 1
AMENDEMENT 1
Insulation coordination for equipment within low-voltage systems –
Part 3: Use of coating, potting or moulding for protection against pollution

Coordination de l'isolement des matériels dans les systèmes (réseaux) à basse
tension –
Partie 3: Utilisation de revêtement, d'empotage ou de moulage pour la protection
contre la pollution
IEC 60664-3:2003/A1:2010
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by
any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either IEC or
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IEC 60664-3 ®
Edition 2.0 2010-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
BASIC SAFETY PUBLICATION
PUBLICATION FONDAMENTALE DE SÉCURITÉ
AMENDMENT 1
AMENDEMENT 1
Insulation coordination for equipment within low-voltage systems –
Part 3: Use of coating, potting or moulding for protection against pollution

Coordination de l'isolement des matériels dans les systèmes (réseaux) à basse
tension –
Partie 3: Utilisation de revêtement, d'empotage ou de moulage pour la
protection contre la pollution

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
F
CODE PRIX
ICS 29.080.30 ISBN 978-2-88910-940-1
– 2 – 60664-3 Amend.1 Ó IEC:2010
FOREWORD
This amendment has been prepared by IEC technical committee 109: Insulation coordination
for low-voltage equipment.
The text of this amendment is based on the following documents:
FDIS Report on voting
109/79/FDIS 109/81/RVD
Full information on the voting for the approval of this amendment can be found in the report
on voting indicated in the above table.
The committee has decided that the contents of this amendment and the base publication will
remain unchanged until the stability date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
The contents of the corrigendum of November 2010 have been included in this copy.
_____________
2 Normative references
Replace the existing text by the following:
IEC 60068-2-1:2007, Environmental testing – Part 2-1: Tests – Test A: Cold
IEC 60068-2-2:2007, Environmental testing – Part 2-2: Tests – Test B: Dry heat
IEC 60068-2-14:2009, Environmental testing – Part 2-14: Tests – Test N: Change of
temperature
IEC 60068-2-78:2001, Environmental testing – Part 2-78: Tests – Test Cab: Damp heat,
steady state
IEC 60326-2:1990, Printed boards – Part 2: Test methods
Amendment 1 (1992)
IEC 60454-3-1:1998, Pressure-sensitive adhesive tapes for electrical purposes –
Part 3: Specifications for individual materials – Sheet 1: PVC film tapes with pressure-
sensitive adhesive
Amendment 1 (2001)
IEC 60664-1:2007, Insulation coordination for equipment within low-voltage systems –
Part 1: Principles, requirements and tests

60664-3 Amend.1 Ó IEC:2010 – 3 –
IEC 60664-5:2007, Insulation coordination for equipment within low-voltage systems –
Part 5: Comprehensive method for determining clearances and creepage distances equal to
or less than 2 mm
IEC 61189-2:2006, Test methods for electrical materials, printed boards and other
interconnection structures and assemblies – Part 2:Test methods for materials for
interconnection structures
IEC 61189-3:2007, Test methods for electrical materials, printed boards and other
interconnection structures and assemblies – Part 3: Test methods for interconnection
structures (printed boards)
IEC 61249-2 (all Parts 2) Materials for printed boards and other interconnecting structures –
Reinforced base materials, clad and unclad
IEC Guide 104:2004, The preparation of safety publications and the use of basic safety
publications and group safety publications
4.2 Application range regarding environment
Replace, in the second paragraph, "3.3.2.3 …" by "5.3.2.4 …"
4.4 Dimensioning procedures
Replace in the first paragraph, "3.1 and 3.2 ." by "5.1 and 5.2 …"
At the end of the second paragraph add the following sentence:
These values may also be applied to functional insulation.
5.1 General
Add the following note after the first paragraph:
NOTE The suitability of protection is evaluated after the scratch resistance test described in 5.5, the visual
examination described in 5.6 and the subsequent conditioning described in 5.7.
5.5 Scratch resistance test
Replace the first paragraph by the following:
NOTE In some cases, scratch resistance test cannot be applied to assemblies protected against pollution by the
use of potting or moulding. In such cases, considerations for any alternatively or additional tests may be necessary
Scratches shall be made across five pairs of conducting parts and the intervening separations
at points where the insulation will be subject to the maximum electric field strength between
conductors.
5.6 Visual examination
Replace the first paragraph by the following:
The specimens shall be visually examined according to test 3V02 in 6.2 of IEC 61189-3:2007.

– 4 – 60664-3 Amend.1 Ó IEC:2010
5.7.2 Dry heat
Replace the footnote in Table 2 by the following:
a)
For defined flammability, refer to 8.6 of IEC 61189-2:2006 and the relevant part 2 of IEC 61249.
5.8.3 Insulation resistance between conductors
Replace the first paragraph by the following:
The test shall be carried out according to 10.3 of IEC 61189-3:2007, the voltage specified for
test method 3E03 being as close to the working voltage as possible.
5.8.4 AC withstand voltage test
Replace, in the first line “4.1.2.3 …” by “6.1.3.4 …”.
Replace in the second line “3.3.3.2.2 … ” by “5.3.3.2.3 . ”.
Replace in the third line “Table 1 .” by “Table F.1 .".
5.8.5 Partial discharge extinction voltage
Replace, in the first paragraph, in both the second and fourth line “4.1.2.4 .” by “6.1.3.5 .”.
5.9.1 Resistance to soldering heat
Replace the first paragraph by the following:
The test shall be carried out according to test 3N02 of 11.2 of IEC 61189-3:2007.
5.9.2 Flammability
Replace the first sentence of the first paragraph by the following:
The test shall be carried out accord
...

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