Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods for PDS and machine tools

IEC 61800-3:2022 specifies electromagnetic compatibility (EMC) requirements for adjustable speed power drive systems (PDSs) and machine tools (MTs). A PDS is an AC or DC motor drive including an electronic converter. Requirements are stated for AC and DC PDSs and MTs with input and/or output voltages (line-to-line voltage), up to 35 kV AC RMS. This document applies to equipment of all power ratings.
As a product EMC standard, this document can be used for the assessment of PDS and MT. It can also be used for the assessment of complete drive modules (CDM) or basic drive modules (BDM).
Traction applications and electric vehicles are excluded. Equipment which is defined as group 2 in CISPR 11:2015 is excluded.
This document does not give requirements for the electrical machine which converts power between the electrical and mechanical forms within the PDS. Requirements for rotating electrical machines are covered by the IEC 60034 series. In this document, the term "motor" is used to describe the electrical machine, whether rotary or linear, and regardless of the direction of power flow.
This document is applicable to BDMs, CDMs, PDSs and MTs with or without radio function. However, this document does not specify any radio transmission and reception requirements.
This document defines the minimum requirements for emission and immunity in the frequency range from 0 Hz to 400 GHz. Tests are not required in frequency ranges where no requirements are specified.
This fourth edition cancels and replaces the third edition published in 2017. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:  
extension of the scope to machine tools with one or more embedded PDS;
extension of the frequency range for radiated immunity tests to 6 GHz;
general updates in the normative part and the informative annexes.

Entraînements électriques de puissance à vitesse variable - Partie 3: Exigences de CEM et méthodes d’essai spécifiques pour les PDS et machines-outils

L’IEC 61800-3:2022 spécifie les exigences de compatibilité électromagnétique (CEM) applicables aux entraînements électriques de puissance (PDS) et aux machines-outils (MT) à vitesse variable. Un PDS est un entraînement à moteur à courant alternatif ou continu, comprenant un convertisseur électronique. Les exigences sont spécifiées pour des PDS et MT en courant alternatif et en courant continu, ayant des tensions d’entrée et/ou de sortie (tensions entre phases), d’une valeur efficace allant jusqu’à 35 kV en courant alternatif. Le présent document s’applique aux équipements sans distinction sur leur valeur assignée de puissance.
En tant que norme de produit CEM, le présent document peut être utilisé pour l’évaluation des PDS et des MT. Il peut aussi être utilisé pour l’évaluation des modules d’entraînement complet (CDM) ou des modules d’entraînement principal (BDM).
Les applications de traction et les véhicules électriques sont exclus du domaine d’application. Le matériel défini comme relevant du groupe 2, conformément à la CISPR 11:2015, est exclu.
Le présent document ne donne pas les exigences relatives à la machine électrique qui convertit la puissance électrique en puissance mécanique, au sein du PDS. Les exigences relatives aux machines électriques tournantes sont couvertes par la série IEC 60034. Dans le présent document, le terme "moteur" est utilisé pour décrire la machine électrique, qu’elle soit tournante ou linéaire, et quel que soit le sens de circulation de la puissance.
Le présent document s’applique aux BDM, CDM, PDS et MT, avec ou sans fonctionnalité radioélectrique. Cependant, le présent document ne spécifie aucune exigence relative aux émissions et réceptions radioélectriques.
Le présent document définit les exigences minimales relatives aux émissions et à l’immunité, dans la plage de fréquences allant de 0 Hz à 400 GHz. Les essais ne sont pas exigés dans les plages de fréquences pour lesquelles aucune exigence n’est spécifiée.
Cette quatrième édition annule et remplace la troisième édition parue en 2017. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l’édition précédente:  
extension du domaine d’application aux machines-outils équipées d’un ou plusieurs PDS intégrés;
extension de la plage de fréquences à 6 GHz pour les essais d’immunités aux perturbations rayonnées;
mises à jour génériques de la partie normative et des annexes informatives.

General Information

Status
Published
Publication Date
29-Nov-2022
Current Stage
PPUB - Publication issued
Start Date
23-Dec-2022
Completion Date
30-Nov-2022
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IEC 61800-3
®

Edition 4.0 2022-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Adjustable speed electrical power drive systems –
Part 3: EMC requirements and specific test methods for PDS and machine tools

Entraînements électriques de puissance à vitesse variable –
Partie 3: Exigences de CEM et méthodes d’essai spécifiques pour les PDS et
machines-outils

IEC 61800-3:2022-11(en-fr)

---------------------- Page: 1 ----------------------
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IEC 61800-3

®


Edition 4.0 2022-11




INTERNATIONAL



STANDARD




NORME


INTERNATIONALE
colour

inside








Adjustable speed electrical power drive systems –

Part 3: EMC requirements and specific test methods for PDS and machine tools



Entraînements électriques de puissance à vitesse variable –

Partie 3: Exigences de CEM et méthodes d’essai spécifiques pour les PDS et

machines-outils















INTERNATIONAL

ELECTROTECHNICAL

COMMISSION


COMMISSION

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INTERNATIONALE




ICS 29.200; 33.100.01 ISBN 978-2-8322-6059-3



Warning! Make sure that you obtained this publication from an authorized distributor.

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® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

---------------------- Page: 3 ----------------------
– 2 – IEC 61800-3:2022 © IEC 2022
CONTENTS
FOREWORD . 7
1 Scope . 9
2 Normative references . 10
3 Terms and definitions . 11
3.1 Content of the power drive system (PDS) and its installation . 12
3.2 Content of the machine tool (MT) and its installation . 13
3.3 Locations and equipment categories . 14
3.4 Ports and interfaces . 15
3.5 Components of the PDS . 19
3.6 Test-related definitions . 20
3.7 Phenomena-related definitions . 21
4 Common requirements. 25
4.1 General conditions . 25
4.2 Tests . 26
4.2.1 Conditions . 26
4.2.2 Test report . 27
4.3 Documentation for the user . 27
5 Immunity requirements . 27
5.1 General conditions . 27
5.1.1 Performance (acceptance) criteria . 27
5.1.2 Conditions during the test . 29
5.2 Basic immunity requirements – Low-frequency (< 150 kHz) disturbances . 30
5.2.1 Harmonics . 30
5.2.2 Voltage dips and short interruptions . 32
5.2.3 Frequency variations . 34
5.2.4 Supply influences – Magnetic fields . 35
5.3 Basic immunity requirements – High-frequency (≥ 150 kHz) disturbances . 36
5.3.1 Conditions . 36
5.3.2 Residential, commercial and light industrial environment . 36
5.3.3 Industrial environment . 37
5.4 Application of immunity requirements – Alternative verification methods . 39
5.4.1 General . 39
5.4.2 Simulation and calculation of harmonics . 40
5.4.3 Alternative verification methods for voltage dips and short interruptions . 40
5.4.4 Frequency variations . 40
5.4.5 Immunity against electromagnetic fields by subcomponents testing . 40
6 Emission. 41
6.1 General emission requirements . 41
6.2 General emission requirements for MT . 41
6.3 Basic low-frequency (< 150 kHz) emission limits . 41
6.3.1 Harmonics and interharmonics . 41
6.3.2 Voltage fluctuations and flicker . 42
6.3.3 Emissions in the frequency range from 2 kHz to 150 kHz . 43
6.3.4 Common mode harmonic emission (low-frequency common mode
voltage) . 43
6.4 Conditions related to high-frequency (≥ 150 kHz) emission measurement . 43
6.4.1 General requirements for measurements on a test site . 43

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IEC 61800-3:2022 © IEC 2022 – 3 –
6.4.2 Application of emission limits above 1 GHz . 50
6.4.3 Connection requirements . 50
6.4.4 Measurements requirements when a standard setup is not used . 50
6.5 Basic high-frequency emission limits . 51
6.5.1 EUT of categories C1 and C2 . 51
6.5.2 EUT of category C3 . 53
6.6 Engineering practice . 54
6.6.1 EUT of category C4 . 54
6.6.2 General conditions . 55
6.6.3 Filtering in IT power supply systems . 55
6.6.4 Limits outside the boundary of an installation, for an EUT of category
C4 – Example of propagation of disturbances . 56
Annex A (informative) EMC techniques . 59
A.1 Application of PDSs and EMC . 59
A.2 Load conditions regarding high-frequency phenomena . 59
A.2.1 Load conditions during emission tests . 59
A.2.2 Load conditions during immunity tests . 60
A.2.3 Load test . 60
A.3 Immunity to electromagnetic fields . 60
A.3.1 Immunity to power frequency magnetic fields . 60
A.3.2 Immunity to high frequency conducted disturbances . 60
A.3.3 Immunity to high frequency fields . 61
A.4 High-frequency emission measurement techniques . 62
A.4.1 Impedance/artificial mains network (AMN) . 62
A.4.2 Performing high-frequency in-situ emission tests . 64
A.4.3 Established experience with high power EUTs . 64
Annex B (informative) Low-frequency phenomena . 65
B.1 Commutation notches . 65
B.1.1 Evaluation conditions . 65
B.1.2 Occurrence – Description . 65
B.1.3 Calculation . 68
B.1.4 Recommendations regarding commutation notches . 69
B.2 Definitions related to harmonics and interharmonics . 70
B.2.1 General discussion . 70
B.2.2 Conditions of application. 71
B.3 Application of harmonic emission standards . 75
B.3.1 General . 75
B.3.2 Public networks . 75
B.3.3 Summation methods for harmonics in an installation – Practical rules . 80
B.4 Installation rules – Assessment of harmonic compatibility . 82
B.4.1 Low power industrial three-phase system . 82
B.4.2 Large industrial system . 85
B.4.3 Interharmonics and voltages or currents at higher frequencies . 87
B.5 Voltage unbalance . 87
B.5.1 Origin . 87
B.5.2 Definition and assessment . 88
B.5.3 Effect on BDM/CDM/PDS/MTs . 90
B.6 Voltage dips – Voltage fluctuations . 90
B.6.1 Voltage dips . 90

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– 4 – IEC 61800-3:2022 © IEC 2022
B.6.2 Voltage fluctuation . 92
Annex C (informative) Reactive power compensation – Filtering . 93
C.1 Installation . 93
C.1.1 Usual operation . 93
C.1.2 Power definitions under distorted conditions . 93
C.1.3 Practical solutions . 94
C.1.4 Reactive power compensation . 95
C.1.5 Filtering methods . 99
C.2 Reactive power and harmonics . 101
C.2.1 Usual installation mitigation methods . 101
C.2.2 Other solutions . 103
Annex D (informative) Considerations on high-frequency emission . 107
D.1 User guidelines . 107
D.1.1 Expected emission of BDM/CDM/PDS/MTs . 107
D.1.2 Guidelines . 109
D.2 Safety and RFI-filtering in power supply systems . 111
D.2.1 Safety and leakage currents . 111
D.2.2 Safety and RFI-filtering in power supply systems isolated from earth . 111
Annex E (informative) EMC analysis and EMC plan for EUTs of category C4 . 113
E.1 General – System EMC analysis applied to EUTs . 113
E.1.1 Electromagnetic environment . 113
E.1.2 System EMC analysis techniques . 114
E.2 Example of EMC plan . 116
E.2.1 Project data and description . 116
E.2.2 Electromagnetic environment analysis . 116
E.2.3 EMC analysis. 117
E.2.4 Establishment of installation rules . 118
E.2.5 Formal result and maintenance . 119
E.3 Example of supplement to EMC plan for particular application . 120
E.3.1 Electromagnetic environment complementary analysis . 120
E.3.2 EMC analysis. 121
Bibliography . 123

Figure 1 – Content of the PDS and its installation . 12
Figure 2 – Content of the MT and its installation . 13
Figure 3 – Internal interfaces of the PDS and examples of ports . 17
Figure 4 – Internal interfaces of the MT and examples for ports . 17
Figure 5 – Power interfaces of a PDS with common DC link . 18
Figure 6 – Power interfaces with common input transformer . 19
Figure 7 – Example for a typical cable arrangement for measurements in 3 m
separation distance, for a table-top or wall-mounted equipment, top view . 46
Figure 8 – Example for a typical cable arrangement for measurements in 3 m
separation distance for a table-top or wall-mounted equipment, side view . 47
Figure 9 – Example for a typical test set up for measurement of conducted and/or
radiated disturbances from a floor-standing PDS, 3D view . 48
Figure 10 – Typical arrangement for measurement of radiated disturbances from an MT
(top view) . 49
Figure 11 – Propagation of disturbances . 56

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IEC 61800-3:2022 © IEC 2022 – 5 –
Figure 12 – Propagation of disturbances in installation with an EUT rated > 1 000 V. 57
Figure B.1 – Typical waveform of commutation notches – Distinction from non-
repetitive transient . 66
Figure B.2 – PCC, IPC, installation current ratio and R . 73
SI
Figure B.3 – PCC, IPC, installation current ratio and R . 74
SC
Figure B.4 – Assessment of the harmonic emission of an EUT . 77
Figure B.5 – Test set-up with mechanical load . 78
Figure B.6 – Test set-up with electrical load replacing the loaded motor . 78
Figure B.7 – Test set-up with resistive load . 79
Figure B.8 – Assessment of harmonic emission where EUT is used (apparatus,
systems or installations) . 84
Figure C.1 – Reactive power compensation . 96
Figure C.2 – Simplified diagram of an industrial network . 98
Figure C.3 – Impedance versus frequency of the simplified network . 98
Figure C.4 – Example of passive filter battery . 100
Figure C.5 – Example of inadequate solution in reactive power compensation . 102
Figure C.6 – VSI PWM active filter topologies . 104
Figure C.7 – Boost mode converter . 104
Figure C.8 – Front-end inverter system . 105
Figure D.1 – Conducted emission of various unfiltered EUTs . 108
Figure D.2 – Expected radiated emission of EUT up to rated voltage 400 V – Peak
values normalised at 10 m . 109
Figure D.3 – Safety and filtering. 112
Figure E.1 – Interaction between systems and EM environment . 113
Figure E.2 – Zone concept . 114
Figure E.3 – Example of drive . 115

Table 1 – Criteria to prove the acceptance of a BDM, CDM or PDS against
electromagnetic disturbances . 28
Table 2 – Criteria to prove the acceptance of an MT against electromagnetic
disturbances . 29
Table 3 – Minimum immunity requirements for individual harmonic orders on AC power
ports of low voltage EUT . 31
Table 4 – Minimum immunity requirements for harmonics on AC main power ports of
EUTs of rated voltage above 1 000 V . 32
Table 5 – Minimum immunity requirements for voltage dips and short interruptions on
AC power ports of low voltage EUTs . 32
Table 6 – Minimum immunity requirements for dips and short interruptions on AC main
power ports of rated voltage above 1 000 V of EUTs . 33
Table 7 – Minimum immunity requirements for dips and short interruptions on low
voltage AC auxiliary power ports of EUTs . 34
Table 8 – Minimum immunity requirements for frequency variations on AC power ports
of low voltage EUTs . 34
Table 9 – Minimum immunity requirements for frequency variations on AC main power
ports of rated voltage above 1 000 V of EUTs . 35
Table 10 – Minimum immunity requirements for frequency variations on auxiliary AC
low voltage power ports of EUTs . 35

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– 6 – IEC 61800-3:2022 © IEC 2022
Table 11 – Minimum immunity requirements for EUTs intended for use in a residential,
commercial or light industrial location . 36
Table 12 – Minimum immunity requirements for EUTs intended for use in an industrial
location . 38
Table 13 – Approach to type-test assessment of different MT configurations . 41
Table 14 – Required highest frequency for radiated measurement . 50
Table 15 – Limits for mains terminal disturbance voltage in the frequency band
150 kHz to 30 MHz – Categories C1 and C2 . 51
Table 16 – Limits for electromagnetic radiation disturbance in the frequency band
30 MHz to 6 000 MHz – Categories C1 and C2 . 52
Table 17 – Limits of disturbance voltage on the power interface in a residential,
commercial or light industrial location . 52
Table 18 – Limits for mains terminal disturbance voltage in the frequency band
150 kHz to 30 MHz – Category C3 . 53
Table 19 – Limits for electromagnetic radiation disturbance in the frequency band
30 MHz to 6 000 MHz – Category C3 . 54
Table 20 – Limits for propagated disturbance voltage ("outside" in a residential
location) . 57
Table 21 – Limits for propagated disturbance voltage ("outside" in a non-residential
location) . 57
Table 22 – Limits for propagated electromagnetic disturbance above 30 MHz . 58
Table 23 – Limits for electromagnetic disturbance
...

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