Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories

IEC 62196-2:2022 applies to EV plugs, EV socket-outlets, vehicle connectors and vehicle inlets with pins and contact-tubes of standardized configurations, herein referred to as accessories. These accessories have a nominal rated operating voltage not exceeding 480 V AC, 50 Hz to 60 Hz, and a rated current not exceeding 63 A three phase or 70 A single phase, for use in conductive charging of electric vehicles.
This document covers the basic interface accessories for vehicle supply as specified in IEC 62196-1.
This third edition cancels and replaces the second edition published in 2016. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
interchangeability requirements have been removed from the title of Part 2;
alignment with IEC 62196-1:2022 and IEC 62196-3:2022;
alignment with IEC 61851-1:2017.

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteurs de véhicules - Charge conductive des véhicules électriques - Partie 2: Exigences dimensionnelles de compatibilité pour les appareils à broches et alvéoles pour courant alternatif

L’IEC 62196-2:2022 s’applique aux fiches VE, aux socles de prise de courant VE, aux prises mobiles et socles de connecteurs de véhicule, à broches et alvéoles, de configurations normalisées, ci-après dénommés appareils. Ces appareils ont une tension assignée d’emploi ne dépassant pas 480 V en courant alternatif, 50 Hz à 60 Hz, et un courant assigné ne dépassant pas 63 A en triphasé ou 70 A en monophasé, et sont destinés à la charge conductive des véhicules électriques.
Le présent document couvre les appareils d’interface basique pour l’alimentation de véhicules tels que spécifiés dans l’IEC 62196-1:2022.
Cette troisième édition annule et remplace la deuxième édition parue en 2016. Cette édition constitue une révision technique.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l’édition précédente:
les exigences d’interchangeabilité ont été supprimées du titre de la Partie 2;
alignement sur l’IEC 62196-1:2022 et l’IEC 62196-3:2022;
alignement sur l’IEC 61851-1:2017.

General Information

Status
Published
Publication Date
18-Oct-2022
Current Stage
PPUB - Publication issued
Start Date
20-May-2022
Completion Date
19-Oct-2022
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IEC 62196-2:2022 - Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories Released:10/19/2022
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IEC 62196-2 ®
Edition 3.0 2022-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive
charging of electric vehicles –
Part 2: Dimensional compatibility requirements for AC pin and contact-tube
accessories
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de
connecteurs de véhicule – Charge conductive des véhicules électriques –
Partie 2: Exigences dimensionnelles de compatibilité pour les appareils à
broches et alvéoles pour courant alternatif

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IEC 62196-2 ®
Edition 3.0 2022-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive

charging of electric vehicles –

Part 2: Dimensional compatibility requirements for AC pin and contact-tube

accessories
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de

connecteurs de véhicule – Charge conductive des véhicules électriques –

Partie 2: Exigences dimensionnelles de compatibilité pour les appareils à

broches et alvéoles pour courant alternatif

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.120.30; 43.120 ISBN 978-2-8322-5931-3

– 2 – IEC 62196-2:2022 © IEC 2022
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 General . 8
5 Ratings . 8
6 Connection between the power supply and the electric vehicle . 8
7 Classification of accessories . 11
8 Marking . 11
9 Dimensions. 11
10 Protection against electric shock . 12
11 Size and colour of protective earthing and neutral conductors . 12
12 Provisions for earthing . 12
13 Terminals . 13
14 Interlocks . 13
15 Resistance to ageing of rubber and thermoplastic material . 13
16 General construction . 13
17 Construction of EV socket-outlets – General . 13
18 Construction of EV plugs and vehicle connectors . 13
19 Construction of vehicle inlets . 13
20 Degrees of protection . 13
21 Insulation resistance and dielectric strength . 13
22 Breaking capacity . 13
23 Normal operation . 14
24 Temperature rise . 14
25 Flexible cables and their connection . 14
26 Mechanical strength . 14
27 Screws, current-carrying parts and connections . 14
28 Creepage distances, clearances and distances through sealing compound . 14
29 Resistance to heat and to fire . 14
30 Corrosion and resistance to rusting . 14
31 Conditional short-circuit current . 14
32 Electromagnetic compatibility (EMC) . 14
33 Vehicle drive over . 15
34 Thermal cycling . 15
35 Humidity exposure . 15
36 Misalignment . 15
37 Contact endurance test . 15
201 Resistor coding . 15
STANDARD SHEETS . 16
CONFIGURATION TYPE 1 . 16

CONFIGURATION TYPE 2 . 27
CONFIGURATION TYPE 3 . 42
Annex A (informative) Legacy drawings from IEC 62196-2:2016 . 61
Bibliography . 66

Table 201 – Overview of the basic vehicle interface, configuration type 1, single phase . 10
Table 202 – Overview of the basic vehicle interface, configuration types 2 and 3, three
phase or single phase . 10
Table 203 – Configuration types and standard sheets . 12
Table 204 – Interoperation of configuration type 2 accessories . 27

– 4 – IEC 62196-2:2022 © IEC 2022
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –

Part 2: Dimensional compatibility requirements
for AC pin and contact-tube accessories

FOREWORD
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