IEC 60092-353:2011
(Main)Electrical installations in ships - Part 353: Power cables for rated voltages 1 kV and 3 kV
Electrical installations in ships - Part 353: Power cables for rated voltages 1 kV and 3 kV
IEC 60092-353:2011 is applicable to shipboard and offshore non radial field power cables with extruded solid insulation, having a voltage rating of 0,6/1 (1,2) kV and 1,8/3 (3,6) kV intended for fixed installations. Cables for use in circuits requiring resistance to fire are included. The various types of power cables are given in 5.1. The constructional requirements and test methods shall comply with those indicated in IEC 60092-350, unless otherwise specified in this standard. The object of this standard is:
- to standardize cables whose safety and reliability is ensured when they are installed in accordance with the requirements of IEC 60092-352 or IEC 61892-4;
- to lay down standard manufacturing requirements and characteristics of such cables directly or indirectly bearing on safety;
- to specify test methods for checking conformity with those requirements.
This edition includes the following significant technical changes with respect to the previous edition:
a) Rationalization of the number of insulating and sheathing materials. In particular polyvinyl chloride based insulation (PVC) and sheath (ST1) have been removed. PVC sheath ST2 is permitted even though it releases harmful fumes under fire conditions;
b) Modification of construction requirements in line with IEC 60092-350;
c) Requirements and test methods have been divided in several tables for clarification. Requirements for enhanced cold properties, oil resistance and resistance to drilling fluids have been aligned to IEC 60092-350;
d) The new testing methods for fire resistant cables are referenced in the standard.
Installations électriques à bord des navires - Partie 353: Câbles d'énergie pour les tensions assignées 1 kV et 3 kV
La CEI 60092-353:2011 est applicable aux câbles pour installations à bord des navires et à champ non radial, à isolement massif extrudé, pour tension assignée 0,6/1 (1,2) kV et 1,8/3 (3,6) kV destinés aux installations fixes. Les câbles utilisés dans les circuits devant résister au feu sont inclus. Les différents types de câbles d'énergie sont indiqués en 5.1. Leurs exigences de fabrication et leurs méthodes d'essai doivent être conformes à celles qui sont indiquées dans la CEI 60092-350 sauf spécification contraire dans la présente norme. L'objet de la présente norme est:
- de normaliser des câbles qui soient sûrs et fiables lorsqu'ils sont installés conformément aux exigences de la CEI 60092-352 ou de la CEI 61892-4;
- d'établir les caractéristiques pour de tels câbles et les exigences normalisées relatives à leur fabrication se référant directement ou indirectement à la sécurité;
- de préciser les méthodes d'essai pour vérifier la conformité à ces exigences.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a) Rationalisation du nombre de matériaux d'isolation et de gainage. En particulier, l'isolation à base de PVC (polychlorure de vinyle) et la gaine (ST1) ont été supprimées. La gaine ST2 en PVC est autorisée même si elle diffuse des fumées nocives en cas d'incendie;
b) Modification des exigences de construction en accord avec la CEI 60092-350;
c) Les exigences et méthodes d'essai ont été séparées pour des raisons de clarification dans plusieurs tableaux. Les exigences en matière de propriétés à froid améliorées, de résistance à l'huile et de résistance aux boues de forage ont été alignées sur celles de la CEI 60092-350;
d) Les nouvelles méthodes d'essai des câbles résistant au feu sont référencées dans la norme.
General Information
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Standards Content (Sample)
IEC 60092-353 ®
Edition 3.0 2011-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Electrical installations in ships –
Part 353: Power cables for rated voltages 1 kV and 3 kV
Installations électriques à bord des navires –
Partie 353: Câbles d’énergie pour les tensions assignées 1 kV et 3 kV
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IEC 60092-353 ®
Edition 3.0 2011-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Electrical installations in ships –
Part 353: Power cables for rated voltages 1 kV and 3 kV
Installations électriques à bord des navires –
Partie 353: Câbles d’énergie pour les tensions assignées 1 kV et 3 kV
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX S
ICS 29.060.20; 47.020.60 ISBN 978-2-88912-639-2
– 2 – 60092-353 © IEC:2011
CONTENTS
FOREWORD . 4
1 Scope and object . 6
2 Normative references. 6
3 Terms and definitions . 7
4 General requirements . 8
4.1 Rated voltage . 8
4.2 Markings . 8
4.2.1 Indication of origin and voltage identification . 8
4.2.2 Continuity . 8
4.2.3 Core identification . 8
5 Constructional requirements . 9
5.1 General description . 9
5.1.1 Overview . 9
5.1.2 Unarmoured cables (excluding 1,8/3 kV) . 9
5.1.3 Armoured cables . 9
5.2 Conductors . 10
5.3 Insulation . 10
5.3.1 Material . 10
5.3.2 Application . 10
5.3.3 Thickness of insulation . 10
5.4 Cabling (including fillers & binders) . 11
5.5 Inner covering. 11
5.5.1 General . 11
5.5.2 Thickness of inner covering . 11
5.6 Screen. 12
5.6.1 Construction . 12
5.6.2 Application . 13
5.7 Inner sheath . 13
5.7.1 Material . 13
5.7.2 Application . 13
5.7.3 Thickness of inner sheath . 13
5.8 Braid armour . 13
5.8.1 General . 13
5.8.2 Braid wire diameter . 14
5.8.3 Coverage density . 14
5.8.4 Application of the armour . 14
5.9 Outer sheath . 14
5.9.1 Material . 14
5.9.2 Application . 14
5.9.3 Thickness of outer sheath . 14
5.9.4 Colour of outer sheath . 15
6 Tests – methods and requirements . 15
Annex A (informative) Alternative enhanced insulation thickness for 0,6/1 kV . 18
Annex B (informative) Identification of cores of multicore cables . 19
Figure B.1 – Arrangement of the marks . 19
60092-353 © IEC:2011 – 3 –
Table 1 – Insulation thickness . 11
Table 2 – Thickness of extruded inner covering and fictitious diameters . 12
Table 3 – Requirements of drain wire . 12
Table 4 – Tests applicable to all cables . 15
Table 5 – Additional tests required for halogen-free cables . 16
Table 6 – Additional test required for low smoke cables . 17
Table 7 – Additional tests required for fire resistant cables . 17
Table 8 – Additional tests required for specific performances . 17
Table A.1 – Alternative enhanced insulation thickness for 0,6/1 kV . 18
Table B.1 – Dimensions of the marks . 20
– 4 – 60092-353 © IEC:2011
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ELECTRICAL INSTALLATIONS IN SHIPS –
Part 353: Power cables for rated voltages 1 kV and 3 kV
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
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with the International Organization for Standardization (ISO) in accordance with conditions determined by
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2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60092-353 has been prepared by Subcommittee 18A: Electric
cables for ships and mobile and fixed offshore units of IEC Technical Committee 18: Electrical
installations of ships and of mobile and fixed offshore units.
This third edition cancels and replaces the second edition published in 1995 and Amendment 1
(2001). This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) Rationalization of the number of insulating and sheathing materials. In particular polyvinyl
chloride based insulation (PVC) and sheath (ST1) have been removed. PVC sheath ST2 is
permitted even though it releases harmful fumes under fire conditions;
b) Modification of construction requirements in line with IEC 60092-350;
60092-353 © IEC:2011 – 5 –
c) Requirements and test methods have been divided in several tables for clarification.
Requirements for enhanced cold properties, oil resistance and resistance to drilling fluids
have been aligned to IEC 60092-350;
d) The new testing methods for fire resistant cables are referenced in the standard.
The text of this standard is based on the following documents:
FDIS Report on voting
18A/316A/FDIS 18A/319/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all the parts of the IEC 60092 series, under the general title Electrical installations in
ships, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until the
stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to
the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – 60092-353 © IEC:2011
ELECTRICAL INSTALLATIONS IN SHIPS –
Part 353: Power cables for rated voltages 1 kV and 3 kV
1 Scope and object
This part of the IEC 60092 series is applicable to shipboard and offshore non radial field power
cables with extruded solid insulation, having a voltage rating of 0,6/1 (1,2) kV and
1,8/3 (3,6) kV intended for fixed installations.
Cables for use in circuits requiring resistance to fire are included.
The various types of power cables are given in 5.1. The constructional requirements and test
methods shall comply with those indicated in IEC 60092-350, unless otherwise specified in this
standard.
The object of this standard is:
– to standardize cables whose safety and reliability is ensured when they are installed in
accordance with the requirements of IEC 60092-352 or IEC 61892-4;
– to lay down standard manufacturing requirements and characteristics of such cables
directly or indirectly bearing on safety;
– to specify test methods for checking conformity with those requirements.
2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of
the referenced document (including any amendments) applies.
IEC 60038:2009, IEC standard voltages
IEC 60050-461:2008, International electrotechnical vocabulary – Part 461: Electric cables
IEC 60092-350, Electrical installations in ships – Part 350: General construction and test
methods of power, control and instrumentation cables for shipboard and offshore applications
IEC 60092-351, Electrical installations in ships – Part 351: Insulating materials for shipboard
and offshore units, power, control, instrumentation, telecommunication and data cables
IEC 60092-352, Electrical installations in ships – Part 352: Choice and installation of electrical
cables
IEC 60092-359, Electrical installations in ships – Part 359: Sheathing materials for shipboard
power and telecommunication cables
IEC 60228:2004, Conductors of insulated cables
IEC 60331-1:2009, Tests for electric cables under fire conditions – Circuit integrity – Part 1:
Test method for fire with shock at a temperature of at least 830 °C for cables of rated voltage
up to and including 0,6/1,0 kV and with an overall diameter exceeding 20 mm
60092-353 © IEC:2011 – 7 –
IEC 60331-2:2009, Tests for electric cables under fire conditions – Circuit integrity – Part 2:
Test method for fire with shock at a temperature of at least 830 °C for cables of rated voltage
up to and including 0,6/1,0 kV and with an overall diameter not exceeding 20 mm
IEC 60331-11:1999, Tests for electric cables under fire conditions – Circuit integrity – Part 11:
Apparatus – Fire alone at a flame temperature of at least 750 °C
Amendment 1 (2009)
IEC 60331-21:1999, Tests for electric cables under fire conditions – Circuit integrity – Part 21:
Procedures and requirements – Cables of rated voltage up to and including 0,6/1,0 kV
IEC 60332-1-2:2004, Tests on electric and optical fibre cables under fire conditions – Part 1-2:
Test for vertical flame propagation for a single insulated wire or cable – Procedure for 1 kW
pre-mixed flame
IEC 60332-3-22:2000, Tests on electric cables under fire conditions – Part 3-22: Test for
vertical flame spread of vertically-mounted bunched wires or cables – Category A
Amendment 1 (2008)
IEC 60445:2010, Basic and safety principles for man-machine interface, marking and
identification – Identification of equipment terminals, conductor terminations and conductors
IEC 60684-2:1997, Flexible insulating sleeving – Part 2: Methods of test
Amendment 1 (2003)
IEC 60754-1:1994, Test on gases evolved during combustion of materials from cables – Part 1:
Determination of the amount of halogen acid gas
IEC 60754-2:1991, Test on gases evolved during combustion of electric cables – Part 2:
Determination of degree of acidity of gases evolved during the combustion of materials taken
from electric cables by measuring pH and conductivity
Amendment 1 (1997)
IEC 61034-1:2005, Measurement of smoke density of cables burning under defined conditions
– Part 1: Test apparatus
IEC 61034-2:2005, Measurement of smoke density of cables burning under defined conditions
– Part 2: Test procedure and requirements
IEC 61892-4, Mobile and fixed offshore units – Electrical installations – Part 4: Cables
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60092-350 as well as
in IEC 60050-461 apply.
___________
There exists a consolidated edition (1.1) which includes IEC 60331-11:1999 and its amendment 1.
There exists a consolidated edition (1.1) which includes IEC 60332-3-22:2000 and its amendment 1.
There exists a consolidated edition (2.1) which includes IEC 60684-2:1997 and its amendment 1 and its
corrigendum.
– 8 – 60092-353 © IEC:2011
4 General requirements
4.1 Rated voltage
The standard method of designating the rated voltages of cables covered by this standard shall
take the form U /U (U ),
o m
where
U is the rated power-frequency voltage between phase conductor and earth or metallic
o
screen, for which the cable is designed;
U is the rated power-frequency voltage between phase conductors for which the cable is
designed;
U is the maximum value of the “highest system voltage” for which the equipment (including
m
cable) may be used (see IEC 60038).
All voltages are given as r.m.s. values.
The standard rated voltages U /U (U ) of the cables considered in this standard are:
o m
U /U (U ) = 0,6/1 (1,2) kV and 1,8/3 (3,6) kV
o m
For 0,6/1 (1,2) kV cables, d.c. voltage up to a maximum of 1,5 times the a.c. voltage may be
used provided that the voltage to earth does not exceed 0,9 kV.
4.2 Markings
4.2.1 Indication of origin and voltage identification
Cables shall comply with 4.1.2 of IEC 60092-350 with respect to:
a) indication of origin;
b) rated voltage and cable construction;
c) continuity;
d) durability / legibility.
4.2.2 Continuity
The marking is deemed to be continuous if the distance between the end of any marking and
the beginning of the next does not exceed:
a) 550 mm if the marking is on the outer surface of the cable;
b) 275 mm in all other cases.
4.2.3 Core identification
4.2.3.1 General
Cable cores shall be clearly identified by either colours or numbers.
4.2.3.2 Coloured cores
The core colours shall be in accordance with IEC 60445.
60092-353 © IEC:2011 – 9 –
4.2.3.3 Numbered Cores – multicore cables
Identification shall be made by inscription of numbers on each core starting from the centre
beginning with 1 in accordance with Annex B.
5 Constructional requirements
5.1 General description
5.1.1 Overview
Shipboard and offshore cables for fixed installations shall be single or multicore cables
generally constructed as follows:
5.1.2 Unarmoured cables (excluding 1,8/3 kV)
a) Single-core unarmoured unsheathed cable
• copper conductor, see 5.2;
• insulation applied as a single layer of insulating compound of one of the types described
in 5.3 with an enhanced thickness equivalent to that of a combined insulation and outer
sheath for use in unarmoured cables installed in an adequately protected environment
(see 5.3.3 for the thickness).
b) Unarmoured single- or double-sheathed cable
• copper conductor, see 5.2;
• insulation, see 5.3;
• cabling (for multicore cables), see 5.4;
• inner covering (optional, but mandatory when a braided or a metal tape electrostatic
screening is applied over the core lay-up), see 5.5;
• electrostatic screening (optional), see 5.6;
• inner sheath (optional), see 5.7;
• outer sheath applied as either one or two layer systems, see 5.9.
5.1.3 Armoured cables
a) Armoured single-sheathed cable with outer sheath only
• copper conductor, see 5.2;
• insulation, see 5.3;
• cabling (for multicore cables), see 5.4;
• inner covering below electrostatic screening (optional, but mandatory when a braided or
a metal tape electrostatic screening is applied over the core lay-up), see 5.5;
• electrostatic screening (optional), see 5.6;
• inner covering (optional, but mandatory in case of a braid armour of galvanised steel
wires in which case the inner covering shall be extruded), see 5.5;
• braid armour, see 5.8;
• outer sheath applied as either one or two layer systems, see 5.9.
b) Armoured double-sheathed cable with inner and outer sheath
• copper conductor, see 5.2;
• insulation, see 5.3;
• cabling (for multicore cables), see 5.4;
– 10 – 60092-353 © IEC:2011
• inner covering (optional, but mandatory when a braided or a metal tape electrostatic
screening is applied over the core lay-up), see 5.5;
• electrostatic screening (optional), see 5.6;
• inner sheath, see 5.7;
• braid armour, see 5.8;
• outer sheath applied as either one or two layer systems, see 5.9.
NOTE The use of a thermoplastic inner sheath (ST2 or SHF1) is not recommended if the outer sheath consists of
an elastomeric crosslinked material.
c) Armoured single-sheathed cable with inner sheath only
• copper conductor, see 5.2;
• insulation, see 5.3;
• cabling (for multicore cables), see 5.4;
• inner covering (optional, but mandatory when a braided or a metal tape electrostatic
screening is applied over the core lay-up), see 5.5;
• electrostatic screening (optional), see 5.6;
• inner sheath, see 5.7;
• braid armour, see 5.8.
NOTE Cables for installation in spaces where corrosion may occur, for example weather decks, wet locations,
battery compartments, refrigeration rooms, etc., should have an outer sheath over the braid, if any, unless the braid
itself is corrosion-resistant.
5.2 Conductors
Material, metal coating, class and form of the conductors shall be in accordance with
IEC 60092-350. For cables having rated voltage 1,8/3 kV only circular stranded compacted or
non-compacted conductors with a minimum cross-section of 10 mm² are permitted. A separator
between conductors and insulation is permitted.
5.3 Insulation
5.3.1 Material
The insulating compounds and their designations shall be as given in IEC 60092-351 thus:
– for 0,6/1 (1,2) kV cables, types EPR, HEPR, XLPE, HF 90 or S 95 shall be used;
– for 1,8/3 (3,6) kV cables, types only EPR, HEPR, XLPE shall be used.
The insulation system shall consist of one of the options (a) to (d) as listed in IEC 60092-350,
4.3.1.
5.3.2 Application
The application shall be as detailed in IEC 60092-350, 4.3.2.
5.3.3 Thickness of insulation
The thickness of the insulation shall be as specified in Table 1 hereinafter and meet the
requirements of IEC 60092-350, 4.3.3.
For single core unsheathed unarmoured cables (see 5.1.2 a)), the total insulation thickness
shall be the sum of:
a) the thickness t as specified in Table 1, and
j
60092-353 © IEC:2011 – 11 –
b) the thickness as calculated in accordance with 5.9.3 a), with fictitious diameter D = d +2 t
L i
(see also IEC 60092-350, Annex A). The total thickness shall meet the requirements of
IEC 60092-350, 4.3.3.
Table 1 – Insulation thickness
0,6/1 kV 1,8/3 kV
Nominal cross EPR HEPR XLPE EPR HEPR XLPE
sectional
S 95 HF 90
area of conductor
mm mm mm mm mm mm mm
1 1,0 0,7 0,7 – – –
1,5 1,0 0,7 0,7 – – –
2,5 1,0 0,7 0,7 – – –
4 1,0 0,7 0,7 – – –
6 1,0 0,7 0,7 – – –
10 1,0 0,7 0,7 2,2 2,0 2,0
16 1,0 0,7 0,7 2,2 2,0 2,0
25 1,2 0,9 0,9 2,2 2,0 2,0
35 1,2 0,9 0,9 2,2 2,0 2,0
50 1,4 1,0 1,0 2,2 2,0 2,0
70 1,4 1,1 1,1 2,2 2,0 2,0
95 1,6 1,1 1,1 2,4 2,0 2,0
120 1,6 1,2 1,2 2,4 2,0 2,0
150 1,8 1,4 1,4 2,4 2,0 2,0
185 2,0 1,6 1,6 2,4 2,0 2,0
240 2,2 1,7 1,7 2,4 2,0 2,0
300 2,4 1,8 1,8 2,4 2,0 2,0
400 2,6 2,0 2,0 2,6 2,0 2,0
500 2,8 2,2 2,2 2,8 2,2 2,2
630 2,8 2,4 2,4 2,8 2,4 2,4
NOTE Alternative enhanced insulation thickness may be given in some countries for legal reasons. These
are based on those given in Annex A.
5.4 Cabling (including fillers & binders)
Cores of a multicore cable shall be laid up, and the interstices filled if necessary with fillers,
inner covering or inner sheath (outer sheath in the case of unarmoured cables) according to
IEC 60092-350, 4.5.
5.5 Inner covering
5.5.1 General
The inner covering, if any, may be extruded (mandatory below galvanized steel wire braid) or
lapped. The relevant material and characteristics shall be in accordance with 4.6 of
IEC 60092-350.
5.5.2 Thickness of inner covering
The values of the (approximate) thickness of extruded inner covering for the calculation of
fictitious diameters are given in Table 2.
– 12 – 60092-353 © IEC:2011
Table 2 – Thickness of extruded inner covering and fictitious diameters
Fictitious diameter over laid up cores Thickness of extruded inner
covering
Above Up to and including (approximate value)
mm mm mm
- 25 1,0
25 35 1,2
35 45 1,4
45 60 1,6
60 80 1,8
80 - 2,0
The values of the (approximate) thickness of lapped covering for the calculation of the fictitious
diameters are 0,4 mm for fictitious diameter over laid-up cores up to and including 40 mm and
0,6 mm for larger diameters.
NOTE For the calculation of fictitious diameter, see Annexes A and C of IEC 60092-350.
5.6 Screen
5.6.1 Construction
5.6.1.1 General
The screen if any, shall be a collective metallic screen and shall be in accordance with
IEC 60092-350, 4.4.2 and shall consist of one or more tapes, a braid or a combination of a
braid with tape(s).
5.6.1.2 Metal/polyester tape
The laminated electrostatic screening tape shall be applied with the metallic side in electrical
contact with a drain wire. The minimum overlap of the laminated tape shall be 15 % of its total
width, to ensure coverage in case of bending the cable. The laminated tape shall be either
aluminium bonded to polyester having a minimum thickness of aluminium of 0,008 mm and a
minimum thickness of polyester of 0,010 mm, or copper bonded to polyester having a minimum
thickness of copper of 0,018 mm and a minimum thickness of polyester of 0,023 mm.
The drain wire shall be composed of a number of strands of tinned annealed copper wires in
the case of aluminium laminate tape and either plain or tinned annealed copper wires in the
case of copper laminate tape. The drain wire shall have a maximum resistance in accordance
with Table 3.
Table 3 – Requirements of drain wire
Nominal area of conductor of the cores Maximum drain wire resistance
mm ohm/km
1 28,3
1,5 28,3
2,5 and above 21,2
Polyester tape of either 0,023 mm or 0,050 mm nominal thickness shall be applied over the
screen with a minimum overlap of 15 % of its total width.
60092-353 © IEC:2011 – 13 –
NOTE A screen consisting of a laminated electrostatic screening tape and a drain wire is not suitable for carrying
large short-circuit currents and should not be grounded with the protective earth conductor of the applicable power
circuit.
5.6.1.3 Metal tape
The specified nominal thickness for a plain metal tape shall be at least 0,1 mm.
5.6.1.4 Braid
The specified nominal thickness for the braiding wires shall be at least 0,2 mm.
5.6.2 Application
The screen, if any, shall be applied over the inner covering in case of a braided or a metal tape
screen (see 5.1.2 and 5.1.3).
5.7 Inner sheath
5.7.1 Material
The inner sheathing compound and its designation shall be one of those given in
IEC 60092-359 except that PVC type ST1 is not permitted.
5.7.2 Application
The application shall be as detailed in IEC 60092-350, 4.7.2.
5.7.3 Thickness of inner sheath
The thickness of the inner sheath is given as a function of the internal diameter of the sheath
under consideration, the fictitious diameter being calculated by the method in IEC 60092-350,
Annexes A and C.
The formula is:
a) for double sheathed unarmoured cable as 5.1.2 (b):
t = 0,025 D + 0,6 mm, with a minimum thickness of 0,8 mm
b) for armoured cable as 5.1.3 b) and c):
t = 0,04 D + 0,8 mm, with a minimum thickness of 1,0 mm for construction 5.1.3 b) and 1,4
mm for construction 5.1.3 c)
where
D is the fictitious diameter under the inner sheath.
The thickness at any point shall satisfy the prescriptions given in 4.7.3 of IEC 60092-350.
5.8 Braid armour
5.8.1 General
In this standard only metal braid armours are specified, the braid wires being of copper, copper
alloy or galvanized steel.
Joints in the braiding wires shall be soldered, twisted or woven-in and the complete braid shall
not be jointed. The braid shall be evenly applied.
The armour may serve as a collective metallic screen (see 5.6).
– 14 – 60092-353 © IEC:2011
NOTE In some countries, the use of an armour as an earthing collective metallic screen is prohibited for legal
reasons.
5.8.2 Braid wire diameter
Irrespective of the metal used, the nominal diameter of the braid wire shall be:
0,2 mm, as a minimum, for cables having fictitious diameter under the braid less than or
equal to 10 mm;
0,3 mm, as a minimum, for cables having fictitious diameter under the braid larger than
10 mm and less than or equal to 30 mm;
0,4 mm, as a minimum, for cables having fictitious diameter under the braid larger than
30 mm.
5.8.3 Coverage density
The coverage density of the braid shall be in accordance with IEC 60092-350, 4.8.2.
NOTE In case the alternative method in accordance with IEC 60092-350, 4.8.2 is used to evaluate the coverage
density, the mean diameter of the braid to be used is the fictitious diameter under the braid plus two times the
nominal diameter of the braiding wires.
5.8.4 Application of the armour
The armour shall be applied in such a way that it shall neither adhere to the inner covering or
inner sheath nor to the outer sheath.
5.9 Outer sheath
5.9.1 Material
The outer sheathing compound and its designation shall be one of those given in
IEC 60092-359 except that PVC type ST1 is not permitted.
5.9.2 Application
The application shall be as detailed in IEC 60092-350, 4.9.2.
5.9.3 Thickness of outer sheath
The thickness of outer sheath is given as a function of the internal diameter of the sheath
under consideration, the fictitious diameter being calculated by the method in IEC 60092-350,
Annexes A and C.
The formula is:
a) for unarmoured or armoured single-sheathed cables as 5.1.2 a) and b) and 5.1.3 a):
t = 0,04 D + 0,8 mm with a minimum thickness of 1,0 mm
where D is the fictitious diameter under the sheath
b) for unarmoured double-sheathed cables as 5.1.2 b):
t = 0,025 D + 0,9 mm, with a minimum thickness of 1,0 mm
c) for armoured double-sheathed cables as 5.1.3 b):
t = 0,025 D + 0,6 mm, with a minimum thickness of 0,8 mm
The thickness at any point shall satisfy the prescriptions given in 4.9.3 of IEC 60092-350.
60092-353 © IEC:2011 – 15 –
5.9.4 Colour of outer sheath
The outer sheath shall be coloured black or grey, unless otherwise specified by the purchaser
at the time of ordering.
6 Tests – methods and requirements
The tests shall be carried out according to Tables 4 to 8 where applicable.
Table 4 – Tests applicable to all cables
Test Applicability – Status Method – Requirement – as in
all types of clause number IEC 60092-350 unless
cable unless given in otherwise stated
otherwise IEC 60092-350
stated
Measurement of electrical Routine 5.2.2 IEC 60228
resistance of conductors
Voltage test Routine 5.2.3 -
Voltage test on sheath Armoured Routine 5.2.3.4 -
cables
Insulation resistance test Routine; sample 5.2.4 -
Type 7.2.1
Conductor examination Sample and 6.4 -
Type
Check of cable Sample and
dimensions Type
– Thickness of insulation
6.5 and 8.1 -
– Thickness of non
6.6 and 8.2 -
metallic sheaths
(excluding inner
coverings)
6.7 -
– External diameter
Hot set test HEPR, EPR, Sample 6.8 IEC 60092-351 and
XLPE, HF 90, S IEC 60092- 359
95 insulations
and SE1, SHF2
sheaths
Coverage density of braid Braid armoured Type 4.8.2
cables
Insulation resistance Type 7.2.2 IEC 60092-351
measurement at maximum
rated temperature
Increase in a.c. Type 7.3 IEC 60092-351
capacitance after
immersion in water
High-voltage test for 4 h Type 7.4
Mechanical properties of Type 8.3 IEC 60092-351
insulation before and after
ageing
Mechanical properties of Type 8.4 IEC 60092-359
sheath before and after
ageing
Additional ageing Type 8.5 IEC 60092-351 and
compatibility test IEC 60092- 359
Loss of mass test ST2 sheath Type 8.6 IEC 60092-359
– 16 – 60092-353 © IEC:2011
Table 4 (continued)
Test Applicability – Status Method – Requirement – as in
all types of clause number IEC 60092-350 unless
cable unless given in otherwise stated
otherwise IEC 60092-350
stated
Behaviour at high ST2 and SHF1 Type 8.7 IEC 60092-359
temperature sheaths
Behaviour at low ST2, SHF1 and Type 8.8 IEC 60092-359
temperatures SHF2 sheaths
Test for coating of copper Type 8.10
wires
Galvanizing test Type 8.11
Resistance to cracking ST2 and SHF1 Type 8.12 IEC 60092-359
heat shock sheaths
Ozone resistance Insulations and Type 8.13
sheaths
Hot oil immersion SE1, SH and Type 8.14.1 IEC 60092-359
SHF2 sheaths
Flame-spread tests: Type 8.16.1 IEC 60332-1-2 and
IEC 60332-1-2 and
8.16.2 IEC 60332-3-22 in which
IEC 60332-3-22
case cables shall be installed
in touching configuration on
the front of the ladder.
Determination of hardness HEPR Type 8.17 IEC 60092-351
insulation
Determination of modulus HEPR Type 8.18 IEC 60092-351
of elasticity insulation
Durability of marking Type 8.19 The marking shall remain
legible following the test as
given in IEC 60092-350, 8.19
Table 5 – Additional tests required for halogen-free cables
Test Status Method – clause Requirement – as in IEC 60092-
number given in 350 unless otherwise stated
IEC 60092-350
Acid gas emission Type 8.16.4 IEC 60754-1
pH and conductivity Type 8.16.5 IEC 60754-2
Fluorine content test Type 8.16.6 IEC 60684-2
60092-353 © IEC:2011 – 17 –
Table 6 – Additional test required for low smoke cables
Test Status Method – clause Requirement – as in
number given in IEC 60092-350 unless
IEC 60092-350 otherwise stated
Smoke emission test for Type 8.16.3 The test is satisfactory for the
cables insulated and finished cables if the levels of
sheathed with halogen-free light transmittance exceeds
materials. When tested 60% throughout the test
according to IEC 61034-1
and IEC 61034-2
NOTE The smoke emission test is in general applicable to halogen-free cables. See also
Table 5.
Table 7 – Additional tests required for fire resistant cables
Test Status Method – clause Requirement – as in IEC 60092-
number given in 350 unless otherwise stated
IEC 60092-350
Test for fire resistance Type 8.16.7 The test shall be carried out in
(limited circuit integrity) accordance with IEC 60331-21 or
IEC 60331-1 or IEC 60331-2 and
the minimum time to failure shall
be 90 min
NOTE The test apparatus for the test procedure defined in IEC 60331-21 is detailed in
IEC 60331-11.
Table 8 – Additional tests required for specific performances
Test Status Method – clause Requirement – as in IEC 60092-
number given in 350 unless otherwise stated
IEC 60092-350
Special test for low Type 8.9
temperature behaviour
Enhanced hot oil immersion Type 8.14.2
Mud fluid drilling test Type 8.15
– 18 – 60092-353 © IEC:2011
Annex A
(informative)
Alternative enhanced insulation thickness for 0,6/1 kV
NOTE 1 For legal reasons in some countries this Annex may become normative.
Table A.1 gives an overview of alternative enhanced insulation thickness for 0,6/1 kV.
Table A.1 – Alternative enhanced insulation thickness for 0,6/1 kV
Rated voltage 0,6/1 kV
Silicone rubber / EPR XLPE
Nominal cross-sectional Insulation thickness Nominal cross-sectional Insulation thickness
area area
a b c
(t) and (t)
mm mm
(S) (S)
mm² mm²
1 1,0 1,0 0,9
1,5 1,0 1,5 0,9
2,5 1,0 2,5 0,9
4 1,1 4 1,0
6 1,1 6 1,0
10 1,2 10 1,1
16 1,3 16 1,2
25 1,4 25 1,3
35 1,5 35 1,3
50 1,6 50 1,4
70 1,7 70 1,6
95 1,9 95 1,7
120 2,0 120 1,8
150 2,1 150 1,9
185 2,3 185 2,0
240 2,4 240 2,2
300 2,6 300 2,4
400 2,9 400 2,6
500 3,1 500 2,8
630 3,4 630 3,1
a
These values of the insulation thickness correspond approximately to the formula:
mm
t = 0,1 S + 0,9
b
All these values may be reduced by 0,1 mm if the rubber wall is covered by an extruded skin of polyamide
or equivalent material.
c
These values of the insulation thickness correspond approximately to the formula:
mm
t = 0,09 S + 0,8
NOTE 2 For cross sections of 185 mm² and above, the insulation thickness is suitable for 3 kV. If in this case a
voltage rating of 3 kV is designated to the cable, this cable should be tested as a 3 kV cable.
60092-353 © IEC:2011 – 19 –
Annex B
(informative)
Identification of cores of multicore cables
B.1 Inscription
The inscription shall be composed of marks at regular intervals along the entire length of core
and comprising of:
a) a reference number in Arabic numerals;
b) a dash which underlines this reference number and indicates the direction in which the
number must be read.
B.2 Arrangement of the marks
Two consecutive marks shall always be placed upside down in relation to one another. The
arrangement of the marks is shown in Figure B.1.
d d
h i
i
IEC 1894/11
Key
Refer to Clause B.3 below
Figure B.1 – Arrangement of the marks
When the reference consists of a single numeral, the dash is placed under it; if the reference
number consists of two numerals, these are disposed one below the other and the dash is
placed underneath the lower numeral.
B.3 Spacing and dimensions of the marks
The dimensions of the marks and the spacing are given in Table B.1, where:
D = nominal diameter of the core;
e = minimum width of a mark;
h = minimum height of a numeral;
i = approximate interval, in a mark, between two consecutive numerals, as well as
between numeral and dash;
d = maximum interval between two consecutive marks.
e/2
e
D
– 20 – 60092-353 © IEC:2011
Table B.1 – Dimensions of the marks
Nominal diameter, D, of the core
e h i d
mm
...








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