IEC 60335-2-45:2002+AMD1:2008+AMD2:2011 CSV
(Main)Household and similar electrical appliances - Safety - Part 2-45: Particular requirements for portable heating tools and similar appliances
Household and similar electrical appliances - Safety - Part 2-45: Particular requirements for portable heating tools and similar appliances
IEC 60335-2-45:2002+A1:2008+A2:2011 deals with the safety of portable electric heating tools and similar appliances, their rated voltage being not more than 250 V. Examples of appliances that are within the scope of this standard are branding tools; burning-in pens; conduit-soldering tools; dehorning tools; desoldering irons; firelighters; glue guns; heat guns; paint strippers; plastic-cutting tools; soldering guns; soldering irons; stripping pliers and thermoplastic conduit-welding tools.
This publication is to be read in conjunction with IEC 60335-1:2010.
This consolidated version consists of the third edition (2002), its amendment 1 (2008) and its amendment 2 (2011). Therefore, no need to order amendments in addition to this publication.
Appareils électrodomestiques et analogues - Sécurité - Partie 2-45: Règles particulières pour les outils chauffants mobiles et appareils analogues
La CEI 60335-2-45:2002+A1:2008+A2:2011 traite de la sécurité des outils chauffants électriques mobiles et des appareils analogues, dont la tension assignée n'est pas supérieure à 250 V. Comme exemples d'appareils compris dans le domaine d'application de la présente norme, on peut citer les fers à marquer, les pyrograveurs, les outils à souder les conduits, les appareils à décorner les animaux, les fers à dessouder les appareils à allumer le feu, les pistolets à colle, les pistolets à air chaud, les appareils de décapage de la peinture, les outils à couper le plastique, les fers instantanés, les fers à souder, les pinces à dénuder, les outils à souder les conduits thermoplastiques.
Cette publication doit être lue conjointement avec la CEI 60335-1:2010.
Cette version consolidée comprend la troisième édition (2002), son amendement 1 (2008) et son amendement 2 (2011). Il n'est donc pas nécessaire de commander les amendements avec cette publication.
General Information
Standards Content (Sample)
IEC 60335-2-45 ®
Edition 3.2 2012-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Household and similar electrical appliances – Safety –
Part 2-45: Particular requirements for portable heating tools and similar
appliances
Appareils électrodomestiques et analogues – Sécurité –
Partie 2-45: Règles particulières pour les outils chauffants mobiles et appareils
analogues
IEC 60335-2-45:2002+A1:2008+A2:2011
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IEC 60335-2-45 ®
Edition 3.2 2012-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Household and similar electrical appliances – Safety –
Part 2-45: Particular requirements for portable heating tools and similar
appliances
Appareils électrodomestiques et analogues – Sécurité –
Partie 2-45: Règles particulières pour les outils chauffants mobiles et appareils
analogues
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX CG
ICS 13.120; 25.140.20 ISBN 978-2-88912-876-1
– 2 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
CONTENTS
FOREWORD . 3
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 8
3 Definitions . 8
4 General requirement . 10
5 General conditions for the tests . 10
6 Classification . 10
7 Marking and instructions . 10
8 Protection against access to live parts . 11
9 Starting of motor-operated appliances . 11
10 Power input and current . 12
11 Heating . 12
12 Void . 12
13 Leakage current and electric strength at operating temperature . 12
14 Transient overvoltages . 12
15 Moisture resistance . 12
16 Leakage current and electric strength . 13
17 Overload protection of transformers and associated circuits . 13
18 Endurance . 13
19 Abnormal operation . 13
20 Stability and mechanical hazards . 14
21 Mechanical strength . 14
22 Construction . 15
23 Internal wiring . 16
24 Components . 16
25 Supply connection and external flexible cords . 17
26 Terminals for external conductors . 18
27 Provision for earthing . 18
28 Screws and connections . 18
29 Clearances, creepage distances and solid insulation . 18
30 Resistance to heat and fire . 18
31 Resistance to rusting . 18
32 Radiation, toxicity and similar hazards . 18
Annexes . 19
Bibliography . 19
60335-2-45 IEC:2002+A1:2008 – 3 –
+A2:2011
INTERNATIONAL ELECTROTECHNICAL COMMISSION
___________
HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES –
SAFETY –
Part 2-45: Particular requirements for portable heating tools
and similar appliances
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
This part of International Standard IEC 60335 has been prepared by IEC technical committee 61:
Safety of household and similar electrical appliances.
This consolidated version of IEC 60335-2-45 consists of the third edition (2002) [documents
61/2219/FDIS and 61/2294/RVD], its amendment 1 (2008) [documents 61/3559/FDIS and
61/3605/RVD] and its amendment 2 (2011) [documents 61/4099/CDV and 61/4197/RVC].
The technical content is therefore identical to the base edition and its amendments and has
been prepared for user convenience.
It bears the edition number 3.2.
A vertical line in the margin shows where the base publication has been modified by
amendments 1 and 2.
– 4 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
The French version of this standard has not been voted upon.
This part 2 is to be used in conjunction with the latest edition of IEC 60335-1 and its
amendments. It was established on the basis of the fourth edition (2001) of that standard.
NOTE 1 When “Part 1” is mentioned in this standard, it refers to IEC 60335-1.
This part 2 supplements or modifies the corresponding clauses in IEC 60335-1, so as to
convert that publication into the IEC standard: Safety requirements for portable electric
heating tools and similar appliances
When a particular subclause of Part 1 is not mentioned in this part 2, that subclause applies
as far as is reasonable. When this standard states "addition", "modification", or "replacement",
the relevant text in Part 1 is to be adapted accordingly.
NOTE 2 The following numbering system is used:
– subclauses, tables and figures that are numbered starting from 101 are additional to those in Part 1;
– unless notes are in a new subclause or involve notes in Part 1, they are numbered starting from 101, including
those in a replaced clause or subclause;
– additional annexes are lettered AA, BB, etc.
NOTE 3 The following print types are used:
– requirements: in roman type;
– test specifications: in italic type;
– notes: in small roman type.
Words in bold in the text are defined in Clause 3. When a definition concerns an adjective, the adjective and the
associated noun are also in bold.
The following differences exist in the countries indicated below.
– 3.1.9: The conditions of normal operation are different for soldering guns and plastic-cutting tools (USA).
– 6.1: Class 0 appliances are allowed if their rated voltage does not exceed 150 V and class 0I appliances are
allowed (Japan).
– 6.1: Class 0 soldering irons are allowed if their rated power input does not exceed 18 W (Poland).
– 6.1: Class I dehorning tools are allowed. Class 0 appliances are allowed if their rated voltage does not
exceed 150 V and they are for indoor use only (USA).
– 11.7: The test for firelighters is different (USA).
– 11.8: The modification does not apply (USA).
– 21.101: The drop test is different (USA).
– 24.1.3: Switches are tested for 6 000 cycles of operation (Canada and USA).
– 25.7: Lighter cords are allowed (USA).
– 25.7: The modification does not apply (Japan).
– 25.8: Shorter supply cords are allowed for class II dehorning tools (USA).
The committee has decided that the contents of the base publication and its amendments will
remain unchanged until the stability date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
60335-2-45 IEC:2002+A1:2008 – 5 –
+A2:2011
NOTE 4 The attention of National Committees is drawn to the fact that equipment manufacturers and testing
organizations may need a transitional period following publication of a new, amended or revised IEC publication in
which to make products in accordance with the new requirements and to equip themselves for conducting new or
revised tests.
It is the recommendation of the committee that the content of the amendment 1 be adopted for implementation
nationally not earlier than 12 months or later than 36 months from the date of publication.
It is the recommendation of the committee that the content of the amendment 2 be adopted for implementation
nationally not earlier than 12 months or later than 36 months from the date of publication.
– 6 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
INTRODUCTION
It has been assumed in the drafting of this International Standard that the execution of its
provisions is entrusted to appropriately qualified and experienced persons.
This standard recognizes the internationally accepted level of protection against hazards such
as electrical, mechanical, thermal, fire and radiation of appliances when operated as in
normal use taking into account the manufacturer's instructions. It also covers abnormal
situations that can be expected in practice and takes into account the way in which
electromagnetic phenomena can affect the safe operation of appliances.
This standard takes into account the requirements of IEC 60364 as far as possible so that
there is compatibility with the wiring rules when the appliance is connected to the supply
mains. However, national wiring rules may differ.
If an appliance within the scope of this standard also incorporates functions that are covered
by another part 2 of IEC 60335, the relevant part 2 is applied to each function separately, as
far as is reasonable. If applicable, the influence of one function on the other is taken into
account.
When a part 2 standard does not include additional requirements to cover hazards dealt with
in Part 1, Part 1 applies.
NOTE 1 This means that the technical committees responsible for the part 2 standards have determined that it is
not necessary to specify particular requirements for the appliance in question over and above the general
requirements.
This standard is a product family standard dealing with the safety of appliances and takes
precedence over horizontal and generic standards covering the same subject.
NOTE 2 Horizontal and generic standards covering a hazard are not applicable since they have been taken into
consideration when developing the general and particular requirements for the IEC 60335 series of standards. For
example, in the case of temperature requirements for surfaces on many appliances, generic standards, such as
ISO 13732-1 for hot surfaces, are not applicable in addition to Part 1 or part 2 standards.
An appliance that complies with the text of this standard will not necessarily be considered to
comply with the safety principles of the standard if, when examined and tested, it is found to
have other features that impair the level of safety covered by these requirements.
An appliance employing materials or having forms of construction differing from those detailed
in the requirements of this standard may be examined and tested according to the intent of
the requirements and, if found to be substantially equivalent, may be considered to comply
with the standard.
60335-2-45 IEC:2002+A1:2008 – 7 –
+A2:2011
HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES –
SAFETY –
Part 2-45: Particular requirements for portable heating tools
and similar appliances
1 Scope
This clause of Part 1 is replaced by the following.
This International Standard deals with the safety of portable electric heating tools and
similar appliances, their rated voltage being not more than 250 V.
Appliances not intended for normal household use, but which nevertheless may be a source
of danger to the public, such as appliances intended to be used by laymen in shops, in light
industry and on farms, are within the scope of this standard.
Appliances that may also be used when mounted on a support are within the scope of this
standard.
NOTE 101 Examples of appliances that are within the scope of this standard are
– branding tools;
– burning-in pens;
– conduit-soldering tools;
– dehorning tools;
– desoldering irons;
– firelighters;
– glue guns;
– heat guns;
– household film-welding appliances;
– paint strippers;
– plastic-cutting tools;
– soldering guns;
– soldering irons;
– stripping pliers;
– thermoplastic conduit-welding tools.
As far as is practicable, this standard deals with the common hazards presented by
appliances which are encountered by all persons in and around the home. However, in
general, it does not in general take into account
– persons (including children) whose
• physical, sensory or mental capabilities; or
• lack of experience and knowledge
prevents them from using the appliance safely without supervision or instruction;
– children playing with the appliance.
– 8 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
NOTE 102 Attention is drawn to the fact that
– for appliances intended to be used in vehicles or on board ships or aircraft, additional requirements may be
necessary;
– in many countries additional requirements are specified by the national health authorities, the national
authorities responsible for the protection of labour and similar authorities.
NOTE 103 This standard does not apply to
– hand-held motor-operated electric tools (IEC 60745);
– transportable motor-operated electric tools (IEC 61029);
– appliances intended exclusively for industrial purposes;
– appliances intended to be used in locations where special conditions prevail, such as the presence of a
corrosive or explosive atmosphere (dust, vapour or gas);
– tools using high-frequency heating other than induction soldering irons;
– arc-welding equipment.
2 Normative references
This clause of Part 1 is applicable.
3 Definitions
This clause of Part 1 is applicable except as follows.
3.1.9 Replacement:
normal operation
operation of appliances under the following conditions
Appliances having a stand are operated on the stand, unless otherwise specified.
Other appliances are operated in accordance with the instructions, unless otherwise specified.
Soldering guns and plastic-cutting tools incorporating a biased-off switch are operated in
cycles in accordance with the instructions but they are switched on for at least 12 s with rest
periods not exceeding 48 s. For soldering guns, the on-period is such that the temperature
at the tip reaches at least 300 °C at the end of the first on-period.
Household film-welding appliances are operated in cycles in accordance with the
instructions but they are switched on at least for the time necessary to weld together two
sheets of plastic film with rest periods not exceeding 2 min. The plastic film is high pressure
(low density) polyethylene, each sheet having a thickness of 50 µm.
Heat guns are operated with the airflow horizontal.
Firelighters are operated to ignite charcoal placed in a tray having a diameter of 600 mm and
a side 50 mm high. The pile of charcoal is 500 mm in diameter and 100 mm high at its centre.
Contact firelighters are positioned with the heating element horizontal and inserted in the
centre of the charcoal.
Hot-air firelighters are positioned with the airflow horizontal, or directed downwards up to
45° if allowed by the construction, whichever is more unfavourable.
3.101
biased-off switch
switch that automatically returns to the off position when its actuating member is released
60335-2-45 IEC:2002+A1:2008 – 9 –
+A2:2011
3.102
branding tool
appliance for marking wood, leather and other materials by means of a heated metal stamp
3.103
burning-in pen
appliance for scribing on wood, leather and other materials by means of a heated tip
3.104
conduit-soldering tool
appliance used for joining metal piping by means of solder
3.105
dehorning tool
appliance for burning out horn buds
3.106
desoldering iron
appliance for melting and removing solder
3.107
firelighter
appliance for igniting solid fuel such as charcoal or wood
3.108
contact firelighter
firelighter incorporating a heating element that is in direct contact with the fuel
3.109
hot-air firelighter
firelighter that incorporates a fan and a heating element and blows hot air at the fuel
3.110
heat gun
appliance that produces a jet of hot air
NOTE Heat guns may be used for fusing materials or for softening paint or plastics.
3.111
household film-welding appliance
appliance for household use only, used for welding or cutting thin thermoplastic sheets by
means of electrically heated parts between which the material is clamped
3.112
paint stripper
appliance for softening paint using hot air
NOTE Paint strippers may incorporate a scraper.
3.113
soldering gun
appliance incorporating a transformer, the soldering tip being part of the secondary circuit
3.114
soldering iron
appliance having a heated tip for soldering
– 10 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
3.115
thermoplastic conduit-welding tool
appliance for welding conduit by partly melting the thermoplastic material of a separate fitting
NOTE The fitting has an integral heating wire and is used only once.
2 3.116
induction soldering iron
soldering iron that heats the soldering tip by means of high frequency induction eddy
currents
NOTE Eddy currents are induced in the soldering tip or heating element by the electromagnetic field of a coil.
4 General requirement
This clause of Part 1 is applicable.
5 General conditions for the tests
This clause of Part 1 is applicable except as follows.
5.2 Addition:
NOTE 101 An additional sample of a contact firelighter is required for the test of 21.102.
6 Classification
This clause of Part 1 is applicable except as follows.
6.1 Modification:
Dehorning tools shall be class II or class III.
Other appliances shall be class I, class II or class III.
6.2 Addition:
Class II dehorning tools and transformers for class III dehorning tools shall be at least
IPX4.
Conduit-soldering tools and thermoplastic conduit-welding tools shall be at least IPX4.
Hand-held paint strippers for outdoor use shall be at least IPX4, unless the instructions
state they are not to be stored or left outdoors, in which case they may be IPX0.
7 Marking and instructions
This clause of Part 1 is applicable except as follows.
7.1 Addition:
Contact firelighters shall be marked with the limit of insertion into the fuel.
60335-2-45 IEC:2002+A1:2008 – 11 –
+A2:2011
Contact firelighters that are not at least IPX4 shall be marked with the substance of the
following:
Do not expose to rain or moisture.
Thermoplastic conduit-welding tools shall be marked with the types of fittings with which
they are to be used and with the corresponding settings. Each fitting shall be marked with the
type of appliance with which it is to be used and with its own type reference.
7.12 Addition:
The instructions for appliances having a separate stand and not incorporating a biased-off
switch shall include the substance of the following:
WARNING: This tool must be placed on its stand when not in use.
The instructions for class III dehorning tools shall include the substance of the following:
WARNING: Only use the transformer provided.
The instructions for heat guns and hand-held paint strippers shall include the substance of
the following.
A fire may result if the appliance is not used with care, therefore
– be careful when using the appliance in places where there are combustible materials;
– do not apply to the same place for a long time;
– do not use in presence of an explosive atmosphere;
– be aware that heat may be conducted to combustible materials that are out of sight;
– place the appliance on its stand after use and allow it to cool down before storage;
– do not leave the appliance unattended when it is switched on.
The instructions for firelighters shall include the substance of the following:
– ensure that the firelighter is properly positioned;
– unplug the firelighter before removal from the fire;
– allow the firelighter to cool before storage;
– do not allow the hot parts of the firelighter to touch the cord or other flammable materials.
The instructions for thermoplastic conduit-welding tools shall state that a welding operation
must not be repeated on a fitting since this can result in live parts becoming accessible.
8 Protection against access to live parts
This clause of Part 1 is applicable except as follows.
8.1.4 Addition:
Parts of thermoplastic conduit-welding tools operating at safety extra-low voltage
exceeding 12 V are also considered to be live parts.
9 Starting of motor-operated appliances
This clause of Part 1 is not applicable.
– 12 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
10 Power input and current
This clause of Part 1 is applicable.
11 Heating
This clause of Part 1 is applicable except as follows.
11.2 Modification:
Appliances are tested away from the walls of the test corner.
2 11.3 Addition:
NOTE 101 If the magnetic field of an induction soldering iron unduly influences the results, the temperature
rises can be determined using a platinum resistance with twisted connecting wires or any equivalent means.
11.4 Modification:
2 Soldering guns, induction soldering irons and other appliances operated through a
transformer are supplied at 1,06 times rated voltage.
11.7 Addition:
Contact firelighters are operated for 30 min. Hot-air firelighters are operated for 10 min.
Other appliances are operated until steady conditions are established.
11.8 Modification:
The temperature rise limit specified in Table 3 for pure mica and tightly sintered ceramic
material is increased to 600 K.
12 Void
13 Leakage current and electric strength at operating temperature
This clause of Part 1 is applicable except as follows.
13.1 Addition:
2 Appliances supplied by a transformer and induction soldering irons are tested as motor-
operated appliances.
14 Transient overvoltages
This clause of Part 1 is applicable.
15 Moisture resistance
This clause of Part 1 is applicable except as follows.
60335-2-45 IEC:2002+A1:2008 – 13 –
+A2:2011
15.101 Household film-welding appliances having a suction device shall be constructed
so that suction of liquid does not impair electrical insulation.
NOTE This requirement does not apply to parts operating at safety extra-low voltage.
Compliance is checked by the following test.
A plastic bag is filled with 40 ml of water containing approximately 1 % NaCl. The bag is
positioned so that the surface of the water is at the same level as the suction opening of the
appliance. The bag is then welded with the suction device in operation.
The appliance shall then withstand the electric strength test of 16.3 and inspection shall show
that there is no trace of water on the insulation that could result in a reduction of clearances
and creepage distances below the values specified in Clause 29.
16 Leakage current and electric strength
This clause of Part 1 is applicable except as follows.
16.1 Addition:
Appliances supplied by a transformer and induction soldering irons are tested as motor-
operated appliances.
17 Overload protection of transformers and associated circuits
This clause of Part 1 is applicable except as follows.
Modification:
The test is not carried out on soldering guns and other appliances in which the heating
element is part of the secondary circuit of a transformer.
18 Endurance
This clause of Part 1 is not applicable.
19 Abnormal operation
This clause of Part 1 is applicable except as follows.
19.1 Addition:
For heat guns and hot-air firelighters, compliance is also checked by the test of 19.101.
19.2 Replacement:
Appliances are operated under the conditions specified in Clause 11 but supplied at 0,94
times rated voltage. However, appliances in which the heating element is part of the
secondary circuit of a transformer are operated continuously for 30 min unless they
incorporate a biased-off switch, in which case they are operated for 5 min. Firelighters are
operated for 2 h without adding fuel.
– 14 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
Paint strippers incorporating integral scrapers are held horizontally in a clamp over the entire
length of the handle. A force of 70 N is exerted on the scraper edge in the direction
corresponding to normal use.
19.3 Replacement:
The test of 19.2 is repeated but with the appliance supplied at 1,06 times rated voltage.
19.4 Addition:
Thermoplastic conduit-welding tools are operated with the fastest possible sequence of
welding operations.
19.13 Addition:
The temperature rise of the windings of induction soldering irons shall not exceed the
values specified in 19.7.
The electric strength test of induction soldering irons is carried out immediately after
switching off the appliance.
19.101 Heat guns and hot-air firelighters are operated as specified in Clause 11 until
steady conditions are established. The voltage at the terminals of the motor is then reduced
until the running speed of the motor is just sufficient to prevent the thermal cut-out from
operating, the power input to the heating element being maintained at 1,15 times rated power
input.
The voltage is decreased at
– 1 V per minute, for motors having a working voltage not exceeding 30 V;
– 5 V per minute, for motors having a working voltage exceeding 30 V.
The appliances are then operated until steady conditions are established.
20 Stability and mechanical hazards
This clause of Part 1 is applicable except as follows.
20.1 Addition:
Hand-held appliances are subjected to the test while placed on their stands.
20.101 Contact firelighters shall have adequate stability.
Compliance is checked by the following test.
The firelighter is placed on a horizontal surface positioned 1 m above the floor. The
maximum insertion mark specified in 7.1 is aligned with the edge of the surface. The supply
cord is allowed to hang freely, the remaining length allowed to lie on the floor.
The appliance shall not tilt.
21 Mechanical strength
This clause of Part 1 is applicable except as follows.
60335-2-45 IEC:2002+A1:2008 – 15 –
+A2:2011
21.1 Addition:
For hand-held appliances, compliance is also checked by the tests of 21.101.
For contact firelighters, compliance is also checked by the test of 21.102.
21.101 The supply cord of hand-held appliances is cut to a length of 100 mm, measured
from the point where the cord, or cord guard, enters the appliance.
The appliance is dropped from a height of 1 m on to a hardwood base having a thickness
of 50 mm.
This test is carried out five times, the appliance positioned so that its major axis is horizontal
and so that a different part of the appliance is exposed to the impact each time.
The appliance is then dropped five times with its major axis vertical and with tips of soldering
irons, or corresponding parts of other appliances, pointing downwards.
The appliance shall not be damaged to such an extent that compliance with this standard is
impaired, in particular live parts shall not become accessible.
21.102 The handle of a new contact firelighter is held firmly between two lightly padded
surfaces with the heating element in a horizontal plane. The firelighter is supplied at rated
voltage. After 3 min a mass of 4,5 kg is suspended at the end of the heating element for
1 min. The mass is removed and the element is allowed to cool. If the element has been bent,
it is straightened to its original position.
After the test, the live parts shall not be accessible and the firelighter shall withstand the
electric strength test of 16.3.
22 Construction
This clause of Part 1 is applicable except as follows.
22.101 Hand-held appliances intended to be used away from a workshop shall incorporate
a stand.
NOTE 1 Examples of appliances intended to be used away from a workshop are
– branding tools;
– conduit-soldering tools;
– dehorning tools;
– heat guns;
– paint strippers.
Hand-held appliances intended to be used on a table or similar surface shall incorporate a
stand or be provided with a separate stand.
NOTE 2 Examples of appliances intended to be used on a table or similar surface are
– burning-in pens;
– desoldering irons;
– 16 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
– firelighters;
– soldering irons.
These requirements do not apply to appliances complying with test of Clause 11 without a
stand.
Compliance is checked by inspection and by the test of Clause 11.
22.102 Desoldering irons shall incorporate a device for collecting the solder.
Compliance is checked by inspection.
22.103 Soldering guns shall incorporate a biased-off switch.
Compliance is checked by inspection.
22.104 If a drain hole is provided in household film-welding appliances, it shall be at least
5 mm in diameter or 20 mm in area with a width at least 3 mm.
Compliance is checked by inspection and by measurement.
22.105 Thermoplastic conduit-welding tools shall incorporate a timer that provides all-
pole disconnection of the welding circuit and has to be reset before a further operation.
Repetition of the welding operation on the same fitting shall be prevented.
Compliance is checked by inspection.
NOTE Repetition of the welding operation is considered to be prevented if the appliance has first to be
disconnected from the supply mains or from the fitting.
22.106 Thermoplastic conduit-welding tools shall be constructed so that the connecting
terminals are supplied with extra-low voltage not exceeding 24 V when the appliance is
operated without fittings.
Compliance is checked by measurement.
22.107 Fittings for thermoplastic conduit-welding tools shall be constructed so that at
least basic insulation is provided on surfaces that are only accessible before the fitting is
placed on the conduit.
Compliance is checked by inspection.
22.108 Class III dehorning tools shall be supplied with a transformer.
Compliance is checked by inspection.
23 Internal wiring
This clause of Part 1 is applicable.
24 Components
This clause of Part 1 is applicable except as follows.
60335-2-45 IEC:2002+A1:2008 – 17 –
+A2:2011
24.1.3 Addition:
Switches incorporated in the hand-held part of appliances not intended exclusively for
household use are subjected to 50 000 cycles of operation.
25 Supply connection and external flexible cords
This clause of Part 1 is applicable except as follows.
25.5 Addition:
Type Z attachment is allowed for
– class III appliances;
– other appliances, unless they have a polyvinyl chloride sheathed cord and the temperature
rise of accessible metal parts exceeds 75 K.
25.7 Addition:
Light polyvinyl chloride sheathed cords may be used for class III appliances and other hand-
held appliances, regardless of the mass of the appliance.
Polyvinyl chloride sheathed cords may be used for hand-held appliances having a rated
power input not exceeding 100 W and a mass not exceeding 100 g, and for appliances
provided with a biased-off switch, regardless of the temperature rise of external metal parts.
NOTE 101 The mass is determined without the supply cord.
Polyvinyl sheathed cords are not allowed for thermoplastic conduit-welding tools and
firelighters.
The supply cord of class II dehorning tools shall be polychloroprene sheathed and be not
lighter than heavy polychloroprene sheathed cord (code designation 60245 IEC 66).
25.8 Addition:
The length of the supply cord shall be at least
– 1,5 m, for firelighters;
– 6 m, for class II dehorning tools.
25.15 Modification:
Instead of the first line in Table 12, the following applies for hand-held appliances.
Mass of the appliance Pull force Torque
kg N Nm
15 0,05
≤ 0,3
30 0,1
> 0,3 and ≤ 1,0
25.23 Addition:
The length of the interconnection cord of class III dehorning tools shall be at least 4 m.
– 18 – 60335-2-45 © IEC:2002+A1:2008
+A2:2011
26 Terminals for external conductors
This clause of Part 1 is applicable.
27 Provision for earthing
This clause of Part 1 is applicable except as follows.
27.2 Addition:
NOTE 101 Class II soldering irons and class II soldering guns used for soldering electronic equipment may
have an equipotential bonding terminal for which the dimensional requirements are not applicable.
28 Screws and connections
This clause of Part 1 is applicable.
29 Clearances, creepage distances and solid insulation
This clause of Part 1 is applicable except as follows.
29.3 Replace the second dashed item of the test specification by the following:
– an electric strength test in accordance with 29.3.2, if the insulation consists of more than
one separate layer, other than flakey material similar to natural mica, or by
29.3.2 Addition:
If natural mica in thin sheet form is used,
– for supplementary insulation, there shall be at least six layers, and any three layers
together shall withstand the electric strength test of 16.3 for supplementary insulation;
– for reinforced insulation, there shall be at least ten layers, and any five layers together
shall withstand the electric strength test of 16.3 for reinforced insulation.
30 Resistance to heat and fire
This clause of Part 1 is applicable except as follows.
30.2 Addition:
For contact firelighters, 30.2.3 is applicable. For other appliances, 30.2.2 is applicable.
31 Resistance to rusting
This clause of Part 1 is applicable.
32 Radiation, toxicity and similar hazards
This clause of Part 1 is applicable.
60335-2-45 IEC:2002+A1:2008 – 19 –
+A2:2011
Annexes
The annexes of Part 1 are applicable except as follows.
Annex A
(informative)
Routine tests
A.2 Electric strength test
Addition:
An electric strength test is carried out between the input and output circuits of appliances
incorporating a safety isolating transformer, the test voltage being
– 2 000 V, for heating tools having a rated voltage not exceeding 150 V;
– 2 500 V, for other heating tools.
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