Control systems in the process industry - Electrical and instrumentation loop check

IEC 62382:2012 describes the steps recommended to complete a loop check, which comprises the activities between the completion of the loop construction (including installation and point-to-point checks) and the start-up of cold commissioning. This standard is applicable for the construction of new plants and for expansion/retrofits (i.e. revamping) of E&I installations in existing plants (including PLC, BAS, DCS, panel-mounted and field instrumentation). This second edition cancels and replaces the first edition published in 2006 and constitutes a technical revision. The main changes with respect to the previous edition are: The definition of the documents mentioned in the standards is in accordance with IEC 62708: Documents for Electrical and Instrumentation Projects in the Process Industry. Subclause 6.3 has been revised.

Leittechnische Systeme in der verfahrenstechnischen Industrie - PLT-Stellenprüfung

Systèmes de commande pour les procédés industriels - Contrôle de boucle des circuits électriques et des appareillages

La CEI 62382:2012 décrit la marche à suivre recommandée pour réaliser un contrôle de boucle, qui se compose des activités comprises entre l'achèvement de la construction de la boucle (installation et contrôles de point à point) et le début de la mise en service à froid. La présente norme s'applique à la construction de nouvelles usines, ainsi qu'à l'extension ou à la modernisation des installations de systèmes électriques, d'appareillage et de commande (Electrical and Instrumentation and control systems, E&I) dans les usines existantes (automates programmables, systèmes d'automatisation de bâtiment [Building Automation Systems, BAS], systèmes à commande distribuée, appareils montés sur panneau et appareils de terrain compris). Cette deuxième édition annule et remplace la première édition parue en 2006 et constitue une révision technique. Les principales modifications par rapport à l'édition précédente sont: La définition des documents mentionnés dans les normes est conforme à la CEI 62708: Documents for Electrical and Instrumentation Projects in the Process Industry. Le paragraphe 6.3 a été révisé.

Krmilni sistemi v procesni industriji - Preverjanje električnih in merilnih zank (IEC 62382:2012)

Ta mednarodni standard opisuje korake, ki se priporočajo za opravljanje preverjanja zank, kar vključuje dejavnosti med dokončanjem izdelave zanke (vključno z namestitvijo in preverjanjem od točke do točke) in začetkom hladnega zagona. Ta standard se uporablja za gradnjo novih tovarn in za razširitev/rekonstrukcijo (npr. preoblikovanje) električnih in merilnih naprav v obstoječih tovarnah (vključno s sistemi PLC, BAS, DCS, na ploščo pritrjenimi merilnimi instrumenti in terenskim merjenjem). Ne vključuje podrobnega preverjanja napajalnih sistemov, razen v primerih, ko se navezujejo na preverjane zanke (npr. motorski zaganjalnik ali napajanje štirižičnega oddajnika). Pri uporabi v farmacevtski industriji in drugih zelo specializiranih industrijah je treba upoštevati dodatne smernice (na primer smernice Good Automated Manufacturing Practice (GAMP)), definicije in določbe v skladu z obstoječimi standardi, na primer za skladnost z dobro proizvodno prakso (GMP) 21 CFR (FDA) in standardni delovni postopek Evropske agencije za zdravila (SOP/INSP/2003).

General Information

Status
Published
Publication Date
28-Feb-2013
Withdrawal Date
12-Dec-2015
Current Stage
6060 - Document made available - Publishing
Start Date
01-Mar-2013
Completion Date
01-Mar-2013

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SLOVENSKI STANDARD
01-april-2013
1DGRPHãþD
SIST EN 62382:2007
3UHYHUMDQMHHOHNWULþQLKLQPHULOQLK]DQN ,(&
Electrical and instrumentation loop check (IEC 62382:2012)
PLT-Stellenprüfung (IEC 62382:2012)
Contrôle de boucle, électrique et d’instrumentation (CEI 62382:2012)
Ta slovenski standard je istoveten z: EN 62382:2013
ICS:
25.040.01 Sistemi za avtomatizacijo v Industrial automation
industriji na splošno systems in general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 62382
NORME EUROPÉENNE
March 2013
EUROPÄISCHE NORM
ICS 25.040.40 Supersedes EN 62382:2007

English version
Control systems in the process industry -
Electrical and instrumentation loop check
(IEC 62382:2012)
Systèmes de commande pour les Leittechnische Systeme in der
procédés industriels - verfahrenstechnischen Industrie -
Contrôle de boucle des circuits électriques PLT-Stellenprüfung
et des appareillages (IEC 62382:2012)
(CEI 62382:2012)
This European Standard was approved by CENELEC on 2012-12-13. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the CEN-CENELEC Management Centre or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the CEN-CENELEC Management Centre has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2013 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62382:2013 E
Foreword
The text of document 65E/271/FDIS, future edition 2 of IEC 62382, prepared by SC 65E "Devices and
integration in enterprise systems" of IEC/TC 65 "Industrial-process measurement, control and
automation" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
• latest date by which the document has (dop) 2013-09-13
to be implemented at national level by
publication of an identical national
standard or by endorsement
(dow) 2015-12-13
• latest date by which the national
standards conflicting with the
document have to be withdrawn
This document supersedes EN 62382:2007.

1)
- The definition of the documents mentioned in the standards is in accordance with EN 62708 :
Documents for electrical and instrumentation projects in the process industry.
- Subclause 6.3 has been revised.

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
Endorsement notice
The text of the International Standard IEC 62382:2012 was approved by CENELEC as a European
Standard without any modification.

1)
Under consideration.
- 3 - EN 62382:2013
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

IEC 61131 Series Programmable controllers EN 61131 Series

IEC 62337 - Commissioning of electrical, EN 62337 -
instrumentation and control systems
in the process industry - Specific phases
and milestones
IEC 62424 - Representation of process control EN 62424 -
engineering - Requests in P&I diagrams
and data exchange between P&ID tools
and PCE-CAE tools
1)
IEC 62708 - Documents for electrical prEN 62708 -
and instrumentation projects in the process
industry
1)
Under consideration.
IEC 62382 ®
Edition 2.0 2012-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Control systems in the process industry – Electrical and instrumentation loop

check
Systèmes de commande pour les procédés industriels – Contrôle de boucle des

circuits électriques et des appareillages

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX S
ICS 25.040.40 ISBN 978-2-83220-480-1

– 2 – 62382 © IEC:2012
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative references . 6
3 Terms, definitions and abbreviated terms . 6
3.1 Terms and definitions . 6
3.2 Abbreviated terms . 8
4 Order of loop check and cold commissioning in the project schedule . 8
5 Loop check content . 9
5.1 Included activities . 9
5.2 Activities excluded . 11
6 Loop check procedure . 11
6.1 Documentation check . 11
6.2 Visual inspection . 11
6.3 Function check . 12
6.3.1 General . 12
6.3.2 Sensors . 12
6.3.3 Actuators . 12
6.3.4 Motor loops . 12
6.3.5 Inter-loops . 13
6.3.6 Interlocks . 13
6.3.7 Quality loops . 13
6.3.8 Safety loops . 13
6.4 Checkout of E&I Infrastructure and E&I concepts . 13
6.5 Additional tests – Quality and safety relevant loops . 13
7 Documents and test sheets . 14
7.1 Input documents . 14
7.2 Test sheets . 14
7.3 Documents generated upon completion of loop check . 14
7.4 Loop check results . 14
8 Quality assurance . 14
9 Safety aspects . 15
Annex A (informative) Test report for analogue input loop . 16
Annex B (informative) Test report for binary input loop . 17
Annex C (informative) Test report for analogue output loop . 18
Annex D (informative) Test report for binary output loop . 19
Annex E (informative) Test report for motors and variable frequency drives . 20

Figure 1 – Definition of phases and milestones . 9
Figure 2 – Loop components . 10

62382 © IEC:2012 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONTROL SYSTEMS IN THE PROCESS INDUSTRY –
ELECTRICAL AND INSTRUMENTATION LOOP CHECK

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent right
...


SLOVENSKI STANDARD
01-april-2013
Nadomešča:
SIST EN 62382:2007
Krmilni sistemi v procesni industriji - Preverjanje električnih in merilnih zank (IEC
62382:2012)
Control systems in the process industry - Electrical and instrumentation loop check (IEC
62382:2012)
Leittechnische Systeme in der verfahrenstechnischen Industrie - PLT-Stellenprüfung
(IEC 62382:2012)
Systèmes de commande pour les procédés industriels - Contrôle de boucle des circuits
électriques et des appareillages (CEI 62382:2012)
Ta slovenski standard je istoveten z: EN 62382:2013
ICS:
25.040.01 Sistemi za avtomatizacijo v Industrial automation
industriji na splošno systems in general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 62382
NORME EUROPÉENNE
March 2013
EUROPÄISCHE NORM
ICS 25.040.40 Supersedes EN 62382:2007

English version
Control systems in the process industry -
Electrical and instrumentation loop check
(IEC 62382:2012)
Systèmes de commande pour les Leittechnische Systeme in der
procédés industriels - verfahrenstechnischen Industrie -
Contrôle de boucle des circuits électriques PLT-Stellenprüfung
et des appareillages (IEC 62382:2012)
(CEI 62382:2012)
This European Standard was approved by CENELEC on 2012-12-13. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the CEN-CENELEC Management Centre or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the CEN-CENELEC Management Centre has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2013 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62382:2013 E
Foreword
The text of document 65E/271/FDIS, future edition 2 of IEC 62382, prepared by SC 65E "Devices and
integration in enterprise systems" of IEC/TC 65 "Industrial-process measurement, control and
automation" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
• latest date by which the document has (dop) 2013-09-13
to be implemented at national level by
publication of an identical national
standard or by endorsement
(dow) 2015-12-13
• latest date by which the national
standards conflicting with the
document have to be withdrawn
This document supersedes EN 62382:2007.

1)
- The definition of the documents mentioned in the standards is in accordance with EN 62708 :
Documents for electrical and instrumentation projects in the process industry.
- Subclause 6.3 has been revised.

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
Endorsement notice
The text of the International Standard IEC 62382:2012 was approved by CENELEC as a European
Standard without any modification.

1)
Under consideration.
- 3 - EN 62382:2013
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

IEC 61131 Series Programmable controllers EN 61131 Series

IEC 62337 - Commissioning of electrical, EN 62337 -
instrumentation and control systems
in the process industry - Specific phases
and milestones
IEC 62424 - Representation of process control EN 62424 -
engineering - Requests in P&I diagrams
and data exchange between P&ID tools
and PCE-CAE tools
1)
IEC 62708 - Documents for electrical prEN 62708 -
and instrumentation projects in the process
industry
1)
Under consideration.
IEC 62382 ®
Edition 2.0 2012-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Control systems in the process industry – Electrical and instrumentation loop

check
Systèmes de commande pour les procédés industriels – Contrôle de boucle des

circuits électriques et des appareillages

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX S
ICS 25.040.40 ISBN 978-2-83220-480-1

– 2 – 62382 © IEC:2012
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative references . 6
3 Terms, definitions and abbreviated terms . 6
3.1 Terms and definitions . 6
3.2 Abbreviated terms . 8
4 Order of loop check and cold commissioning in the project schedule . 8
5 Loop check content . 9
5.1 Included activities . 9
5.2 Activities excluded . 11
6 Loop check procedure . 11
6.1 Documentation check . 11
6.2 Visual inspection . 11
6.3 Function check . 12
6.3.1 General . 12
6.3.2 Sensors . 12
6.3.3 Actuators . 12
6.3.4 Motor loops . 12
6.3.5 Inter-loops . 13
6.3.6 Interlocks . 13
6.3.7 Quality loops . 13
6.3.8 Safety loops . 13
6.4 Checkout of E&I Infrastructure and E&I concepts . 13
6.5 Additional tests – Quality and safety relevant loops . 13
7 Documents and test sheets . 14
7.1 Input documents . 14
7.2 Test sheets . 14
7.3 Documents generated upon completion of loop check . 14
7.4 Loop check results . 14
8 Quality assurance . 14
9 Safety aspects . 15
Annex A (informative) Test report for analogue input loop . 16
Annex B (informative) Test report for binary input loop . 17
Annex C (informative) Test report for analogue output loop . 18
Annex D (informative) Test report for binary output loop . 19
Annex E (informative) Test report for motors and variable frequency drives . 20

Figure 1 – Definition of phases and milestones . 9
Figure 2 – Loop components . 10

62382 © IEC:2012 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONTROL SYSTEMS IN THE PROCESS INDUSTRY –
ELECTRICAL AND INSTRUMENTATION LOOP CHECK

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9)
...

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