EN 13102:2005

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Ceramic machines - Safety - Loading and unloading of fine clay tilesSORãþLFMachines de la céramique - Sécurité - Chargement et déchargement de carreaux céramiquesKeramikmaschinen - Sicherheit; Setzen und Abstapeln von feinkeramischen PlattenTa slovenski standard je istoveten z:EN 13102:2005SIST EN 13102:2006en81.100ICS:SLOVENSKI
STANDARDSIST EN 13102:200601-september-2006

EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13102December 2005ICS 81.100 English VersionCeramic machines - Safety - Loading and unloading of fine claytilesMachines de la céramique - Sécurité - Chargement etdéchargement de carreaux céramiquesKeramikmaschinen - Sicherheit - Beladen und Entladenvon feinkeramischen PlattenThis European Standard was approved by CEN on 12 October 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2005 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13102:2005: E

Examples of loading/unloading machines.14 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directives 98/37/EC.16

When compiling this standard it was assumed that:  only trained persons work at the machine;  components without specific requirements are: a) designed in accordance with the usual engineering practice and calculation codes, including all failure modes; b) of solid mechanical and electrical construction; c) made of materials with adequate strength and of suitable quality;  general electrical hazards according to electrical safety standard EN 60204-1:1997;  general hazards due to hydraulic, pneumatic equipment are dealt with according to relevant standards for common use such as EN 982:1996 and EN 983:1996;  components are kept in good repair and working order, so that the required characteristics remain despite wear;  specifications have been met about interface with other machinery;  noise is not a significant hazard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.

1 Scope 1.1 This European Standard applies to:  machines for stacking or dehacking fired or unfired fine clay wall tiles and floor tiles on/from fixed or movable supports (see Figure A.1);  machines for loading or unloading fired or unfired fine clay wall tiles and floor tiles into/from containers (see Figures A.2 and A.4);  machines for loading or unloading fired or unfired fine clay wall tiles and floor tiles on/from stackable frames (see Figure A.3). 1.2 This European Standard deals with the significant hazards, hazardous situations and events relevant to ceramic machines for loading and unloading of fine clay tiles, when they are used as intended and under the conditions foreseen by the manufacturer (see Clause 4). This standard deals with the preventive measures to minimise these hazards which can arise during commissioning, the operation and maintenance. 1.3 The interface with the transport system for stacks, containers is covered by this European Standard for some examples not for all possibilities (see e.g. 5.6.4, 5.6.7). 1.4 This European Standard is not applicable to:  machines for setting and dehacking of split tiles and roof tiles;  auxiliary machinery such as vacuum generators. 1.5 This European Standard is not applicable to machines, which are manufactured before the date of publication of this European Standard by CEN.
2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distance to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design EN 619:2002, Continuous handling equipment and systems — Safety and EMC requirements for equipment for mechanical handling of unit loads EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hydraulics

— Indication, marking and actuation — Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995) EN 61496-1:2004, Safety of machinery
— Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1:2004, modified) 3 Terms and definitions – Symbols and abbreviated terms For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003 apply. Additional definitions specifically needed for this European Standard are added below: 3.1 tiles fired or unfired fine clay articles for the use as ceramic cover of walls and floors 3.2 grab
device used to pick up items, e.g. stackable frames 3.3 container movable rack used for transport and/or as a buffer store for tiles awaiting further processing 3.4 movable stacker
automatic device, being able to change position in two or more directions, designed for building columns of frames or tiles 3.5 compensator equipment being able to collect surplus tiles and to deliver them if required

Hazards Danger zone/Dangerous item Preventive measures see clause 4.1 Setting in stacks on fixed or movable supports (see Figure A.1)
4.1.1 Crushing, entanglement and impact movement of the movable stacker (setting/dehacking device, vacuum device) 5.2.1, 5.4 4.1.2 Falling objects carried tiles from the vacuum device 5.3 4.2 Loading into containers
4.2.1 Crushing, entanglement between rollers and devices which form rows or between roller and horizontal rods of containers 5.5.1 4.2.2 Crushing downward movement of containers or of compensator or of roller and telescopic arm 5.2.1, 5.5.2 4.2.3 Crushing, shearing, entanglement and being trapped horizontal movement of containers 5.6 4.3 Setting on stackable frames
4.3.1 Crushing, entanglement and impact movement of the stacker with or without frames 5.2.1 4.4 Platforms accessible to persons
4.4.1 Crushing by running machinery, between fixed and vertically moving parts 5.7.2, 5.7.4 4.5 General
4.5.1 Impossibility of stopping in the best possible conditions, unexpected start-up vacuum, external devices for container movement, machinery 5.3.3, 5.6.7, 5.7.2 4.5.2 Crushing, drawing-in conveyors 5.2.3 4.5.3 Break-up suspended parts 5.2.2, 5.7.3 4.5.4 Trip and fall persons 5.7.1, 5.8.1, 5.8.2

5.2.1 The areas situated under vertically moving parts (e.g. containers, compensators, roller conveyors and telescopic arm, automatic grippers, automatic devices which move frames, automatic vacuum) lifts shall be made inaccessible for persons during downward movements by fixed and/or movable interlocking guards (see 3.2, 3.3 and 3.5 of EN 953:1997). The safety circuit shall be in accordance with Category 1 of EN 954-1:1996 (see e.g. Annex A (informative) of EN 1088:1995). Where inlet and/or outlet of devices to move or remove containers to/from the danger zone (pushing or pulling mechanisms) are intended, the passage zone shall be safeguarded by means of opto-electronic protective devices minimum according to type 2 of EN 61496-1:2004, (see also 5.6.5). 5.2.2 For maintenance or repairs requiring access to areas according to 5.2.1 mechanical devices shall be provided which prevent any suspended parts from falling even when the lifting system or a part of it has broke
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