EN 9102:2015
(Main)Aerospace series - Quality systems - First article inspection requirements
Aerospace series - Quality systems - First article inspection requirements
1.1 General
This European Standard establishes the baseline requirements for performing and documenting FAI. Should there be a conflict between the requirements of this European Standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence.
1.2 Purpose
The primary purpose of FAI is to validate that product realization processes are capable of producing parts and assemblies that meet engineering and design requirements. A well-planned and executed FAI will provide objective evidence the manufacturer’s processes can produce compliant product and that they have understood and incorporated associated requirements. FAI will:
• Provide confidence that the product realization processes are capable of producing conforming product.
• Demonstrate that the manufacturers and processors of the product have an understanding of the associated requirements.
• Provide objective evidence of process capability.
• Reduce potential risks associated with production start-up and/or process changes.
• Provide assurance of product conformance at the start of production and after changes outlined in this European Standard.
An FAI is intended to:
• Reduce future escapes, risks, and total costs.
• Help ensure safety of flight.
• Improve quality, delivery, and customer satisfaction.
• Reduce costs and production delays associated with product nonconformances.
• Identify product realization processes that are not capable of producing conforming product, and initiate and/or validate corrective actions.
1.3 Application
This European Standard applies to organizations that are responsible for producing the design characteristics of the product (i.e., product realization). The organization shall flow down the requirements of this European Standard to suppliers or processors who produce design characteristics.
This European Standard applies to assemblies, sub-assemblies, and detail parts including castings, forgings, and modifications to standard catalogue or Commercial-Off-the-Shelf (COTS) items.
Unless contractually required, this European Standard does not apply to:
• Development and prototype parts that are not considered as part of the first production run.
• Unique single run production orders, not intended for ongoing production (e.g., out-of-production spares).
• Procured standard catalogue items, COTS, or deliverable software.
Luft- und Raumfahrt - Qualitätsmanagementsysteme - Anforderungen an die Erstmusterprüfung
Série aérospatiale - Systèmes qualité - Exigences pour la revue premier article
1.1 Généralités
La présente norme européenne établit les exigences fondamentales pour réaliser et documenter la revue premier article (FAI). En cas de conflit entre les exigences de la présente norme et des exigences légales ou réglementaires, les exigences légales ou reglémentaires doivent avoir préséance.
1.2 Objet
L'objectif premier de la FAI est de valider que les procédés de réalisation des produits sont à même de produire des pièces et des ensembles qui satisfont les exigences d'ingénierie et de conception. Une FAI bien planifiée et effectuée apporte une preuve objective que les procédés du fabricant peuvent réaliser des produits conformes et que les exigences associées sont comprises et incluses. La FAI :
• Donne confiance dans les procédés de fabrication du produit et dans leurs capacités à fournir un produit conforme.
• Prouve que les fabricants et les opérateurs du produit comprennent les exigences associés.
• Fournit la preuve objective des capacités du procédé.
• Réduit les risques potentiels associés au démarrage de la production et/ou à des modifications de procédé.
• Garantit la conformité du produit au début de la production et après les changements définis dans la présente norme.
Une FAI est prévue pour :
• Réduire les fuites, les risques et les coûts totaux futurs.
• Aider à garantir la sécurité des vols.
• Améliorer la qualité, la livraison et la satisfaction client.
• Réduire les coûts et les délais de production associés aux non-conformités du produit.
• Identifier les procédés de fabrication du produit qui sont dans l'incapacité de fournir un produit conforme, ainsi qu'amorcer et/ou valider les actions correctives.
1.3 Application
La présente norme s’applique aux organismes responsables de produire selon les caractéristiques de conception du produit (par exemple : réalisation du produit). L’organisme devra transmettre les exigences de la présente norme à toute la chaîne des fournisseurs ou fabricants qui réalisent des caractéristiques de conception.
La présente norme s'applique aux ensembles, aux sous-ensembles et aux pièces constitutives, y compris aux pièces forgées ou coulées et aux modifications des articles catalogue standards ou sur étagère (COTS).
Sauf exigence contractuelle, la présente norme ne s'applique pas :
• Aux pièces prototypes et de développement qui ne sont pas considérées comme des articles de la première production de série.
• Aux ordres de production uniques en une seule phase de production, non prévus pour une production continue (par exemple : des pièces de rechange hors production).
• Aux articles catalogue standards, aux COTS ou aux logiciels livrables approvisionnés.
Aeronavtika - Sistem vodenja kakovosti - Zahteve za prvi pregled vzorcev
Ta evropski standard postavlja osnovne zahteve za izvedbo in dokumentiranje za prvi pregled vzorcev (FAI). V primeru navzkrižja med zahtevami tega evropskega standarda in ustreznimi zakonskimi
ali regulativnimi zahtevami je treba prednostno upoštevati ustrezne zakonske ali regulativne zahteve.
1.2 Namen
Primarni namen prvega pregleda vzorcev je potrditi, da procesi realizacije izdelka omogočajo proizvodnjo delov in sestavov, ki izpolnjujejo zahteve inženiringa in projektiranja. Dobro načrtovan in izveden prvi pregled vzorcev bo zagotovil objektivne dokaze, da proizvajalčevi procesi lahko proizvedejo skladen izdelek ter da ti razumejo in upoštevajo s tem povezane zahteve. Prvi pregled vzorcev bo:
• utrdil zaupanje, da procesi realizacije izdelka omogočajo proizvodnjo skladnega izdelka,;
• prikazal, da proizvajalci in obdelovalci izdelka razumejo z izdelkom povezane zahteve;
• zagotovil objektivne dokaze o zmožnosti procesa;
• zmanjšal morebitna tveganja, povezana z začetkom proizvodnje in/ali spremembami procesa;
• podal zagotovilo o skladnosti izdelka ob začetku proizvodnje in po spremembah, opredeljenih v tem evropskem standardu.
Prvi pregled vzorcev je namenjen:
• zmanjšanju prihodnjih napak, tveganj in skupnih stroškov;
• zagotavljanju varnosti leta;
• izboljšanju kakovosti, dobave in zadovoljstva strank;
• zmanjšanju stroškov in zastojev proizvodnje, povezanih z neskladnostjo izdelka;
• prepoznavanju procesov realizacije izdelka, ki ne omogočajo proizvodnje skladnega izdelka, in sprejemanju in/ali potrjevanju korektivnih ukrepov.
1.3 Uporaba
Ta evropski standard se uporablja za organizacije, ki so odgovorne za proizvodnjo projektnih lastnosti izdelka (tj. za realizacijo izdelka). Organizacija bo zahteve tega evropskega standarda posredovala dobaviteljem ali obdelovalcem, ki proizvajajo projektne lastnosti. Ta evropski standard se uporablja za sestave, podsestave in posamezne dele, vključno z ulitki, izkovki, in spremembami izdelkov iz standardnega kataloga ali standardnih izdelkov (COTS). Če ni pogodbeno dogovorjeno drugače, se ta evropski standard ne uporablja za:
• razvojne dele in prototipe, ki ne spadajo v prvo proizvodno serijo,
• unikatna proizvodna naročila v okviru ene serije, ki niso namenjena trajni proizvodnji (npr. nadomestni deli, ki se ne proizvajajo več),
• izdelke, dobavljene iz standardnega kataloga, standardne izdelke ali dobavljivo programsko opremo.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-marec-2016
1DGRPHãþD
SIST EN 9102:2009
Aeronavtika - Sistem vodenja kakovosti - Zahteve za prvi pregled vzorcev
Aerospace series - Quality systems - First article inspection requirements
Luft- und Raumfahrt - Qualitätsmanagement - Erstmusterprüfung Anforderungen
Série aérospatiale - Systèmes qualité - Exigences pour la revue premier article
Ta slovenski standard je istoveten z: EN 9102:2015
ICS:
03.120.10 Vodenje in zagotavljanje Quality management and
kakovosti quality assurance
49.020 Letala in vesoljska vozila na Aircraft and space vehicles in
splošno general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 9102
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2015
EUROPÄISCHE NORM
ICS 03.120.10; 49.020 Supersedes EN 9102:2006
English Version
Aerospace series - Quality systems - First article inspection
requirements
Série aérospatiale - Systèmes qualité - Exigences pour Luft- und Raumfahrt - Qualitätsmanagement -
la revue premier article Erstmusterprüfung Anforderungen
This European Standard was approved by CEN on 27 September 2015.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2015 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 9102:2015 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
RATIONALE . 4
1 Scope . 5
1.1 General . 5
1.2 Purpose . 5
1.3 Application . 5
2 Normative references . 6
3 Terms and definitions . 6
4 Requirements . 8
4.1 Part requirements . 8
4.2 First article inspection planning . 8
4.3 Digital product definition requirements . 9
4.4 Nonconformance handling . 9
4.5 Evaluation activities . 10
4.6 Partial or re-accomplishment of first article inspection . 10
4.7 Documentation . 11
4.7.1 Forms . 11
4.7.2 Characteristic accountability . 11
4.7.3 Record results . 11
4.8 Control of records . 12
5 Notes . 12
Bibliography . 24
Annex A (informative) Acronym log . 13
Annex B (normative) 9102 Forms and supporting form instructions . 14
European foreword
This document (EN 9102:2015) has been prepared by the Aerospace and Defence Industries
Association of Europe - Standardization (ASD-STAN).
After enquiries and votes carried out in accordance with the rules of this Association, this European
Standard has received the approval of the National Associations and the Official Services of the member
countries of ASD, prior to its presentation to CEN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2016, and conflicting national standards shall be
withdrawn at the latest by June 2016.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.
This document supersedes EN 9102:2006.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands,
Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
RATIONALE
This European Standard was revised to emphasize the value of the First Article Inspection (FAI) process
to an organization, separate and enhance the planning and evaluation activities, and define Digital
Product Definition (DPD) and its relationship to the FAI process. Additional changes to the standard
requirements, definitions, and associated notes were incorporated in response to stakeholder needs.
To assure customer satisfaction, aviation, space, and defence organizations must produce and
continually improve safe, reliable products that meet or exceed customer and applicable statutory and
regulatory requirements. The globalization of the industry and the resulting diversity of regional and
national requirements and expectations have complicated this objective. Organizations face the
challenge of purchasing products from suppliers throughout the world and at all levels of the supply
chain. Industry suppliers and processors face the challenge of delivering products to multiple
customers having varying quality requirements and expectations.
The aviation, space, and defence industry established the International Aerospace Quality Group (IAQG)
for the purpose of achieving significant improvements in quality and safety, and reductions in cost
throughout the value stream. This organization includes representation from companies in the
Americas, Asia/Pacific, and Europe. This international standard has been prepared by the IAQG.
This document standardizes FAI process requirements to the greatest extent possible and can be used
at all levels of the supply chain by organizations around the world to provide a consistent process and
documentation requirements for verification of aviation, space, and defence product. Its use should
result in improved quality, schedule, and cost performance by the reduction or elimination of
organization-unique requirements and wider application of good practices. While primarily developed
for the aviation, space, and defence industry, this European Standard can also be used in other industry
sectors where a standardized FAI process is needed.
1 Scope
1.1 General
This European Standard establishes the baseline requirements for performing and documenting FAI.
Should there be a conflict between the requirements of this European Standard and applicable statutory
or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence.
1.2 Purpose
The primary purpose of FAI is to validate that product realization processes are capable of producing
parts and assemblies that meet engineering and design requirements. A well-planned and executed FAI
will provide objective evidence the manufacturer’s processes can produce compliant product and that
they have understood and incorporated associated requirements. FAI will:
• Provide confidence that the product realization processes are capable of producing conforming
product.
• Demonstrate that the manufacturers and processors of the product have an understanding of the
associated requirements.
• Provide objective evidence of process capability.
• Reduce potential risks associated with production start-up and/or process changes.
• Provide assurance of product conformance at the start of production and after changes outlined in
this European Standard.
An FAI is intended to:
• Reduce future escapes, risks, and total costs.
• Help ensure safety of flight.
• Improve quality, delivery, and customer satisfaction.
• Reduce costs and production delays associated with product nonconformances.
• Identify product realization processes that are not capable of producing conforming product, and
initiate and/or validate corrective actions.
1.3 Application
This European Standard applies to organizations that are responsible for producing the design
characteristics of the product (i.e., product realization). The organization shall flow down the
requirements of this European Standard to suppliers or processors who produce design characteristics.
This European Standard applies to assemblies, sub-assemblies, and detail parts including castings,
forgings, and modifications to standard catalogue or Commercial-Off-the-Shelf (COTS) items.
Unless contractually required, this European Standard does not apply to:
• Development and prototype parts that are not considered as part of the first production run.
• Unique single run production orders, not intended for ongoing production (e.g., out-of-production
spares).
• Procured standard catalogue items, COTS, or deliverable software.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
EN 9100, Quality management systems — Requirements for aviation, space and defence organisations
EN 9103, Quality management systems — Variation management of key characteristics
ISO 9000, Quality management systems — Fundamentals and vocabulary
NOTE Equivalent versions (e.g., AS, EN, JISQ, SJAC, NBR) of the IAQG standards listed above are published
internationally in each IAQG sector.
3 Terms and definitions
An acronym log for this European Standard is presented in Annex A. For the purposes of this
European Standard, the terms and definitions stated in ISO 9000 and the following apply:
3.1
attribute data
a result from a characteristic or property that is appraised only as to whether it does or does not
conform to a given requirement (e.g., go/no-go, accept/reject, pass/fail)
3.2
baseline part number
this refers to the previous FAI part number or approved configuration, including revision level, to which
a partial FAI is performed. An example of an approved configuration could be a part produced, prior to
the requirements of this European Standard.
3.3
capability
ability of an organization, system, or process to produce a product that will fulfill the associated design
characteristics defined for that product
3.4
Commercial-Off-the-Shelf (COTS) items
commercially available items intended by design to be procured and utilized without modification
(e.g., common electronic components)
3.5
deliverable softwar
...
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