EN 1010-4:2004

SLOVENSKI STANDARD
01-september-2004
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Safety of machinery - Safety requirements for the design and construction of printing and
paper converting machines - Part 4: Bookbinding, paper converting and finishing
machines
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von
Druck- und Papierverarbeitungsmaschinen - Teil 4: Buchbinderei, Papierverarbeitungs-
und Papierveredelungsmaschinen
Sécurité des machines - Exigences de sécurité pour la conception et la construction de
machines d'impressions et de tranformation du papier - Partie 4: Machines a relier les
livresmachines de transformation et de finition du papier
Ta slovenski standard je istoveten z: EN 1010-4:2004
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
85.100 Oprema za papirno industrijo Equipment for the paper
industry
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 1010-4
NORME EUROPÉENNE
EUROPÄISCHE NORM
January 2004
ICS 37.100.10; 85.100
English version
Safety of machinery - Safety requirements for the design and
construction of printing and paper converting machines - Part 4:
Bookbinding, paper converting and finishing machines
Sécurité des machines - Exigences de sécurité pour la Sicherheit von Maschinen - Sicherheitsanforderungen an
conception et la construction de machines d'impressions et Konstruktion und Bau von Druck- und
de tranformation du papier - Partie 4: Machines à relier les Papierverarbeitungsmaschinen - Teil 4: Buchbinderei,
livresmachines de transformation et de finition du papier Papierverarbeitungs- und Papierveredelungsmaschinen
This European Standard was approved by CEN on 21 November 2003.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1010-4:2004: E
worldwide for CEN national Members.

Contents Page
Foreword .3
Introduction.4
1 Scope.4
2 Normative references.5
3 Terms and definitions .6
4 List of significant hazards.9
5 Safety requirements and/or measures .16
5.1 General.16
5.2 Bookbinding machines .16
5.2.1 Stitching, riveting, eyeletting and attaching machines (with manual feeding).16
5.2.2 Gang stitchers .18
5.2.3 Gathering machines.20
5.2.4 Perfect binders (Figure 11) .22
5.2.5 Paper drills.24
5.2.6 Book signature presses .25
5.2.7 Book presses.25
5.2.8 Sheet folding machines (Figure 16).26
5.2.9 Book production lines for the production of hard cover books.27
5.2.10 Back rounding and pressing machines.29
5.2.11 Backlining and head banding machines .30
5.2.12 Casing-in machines.30
5.2.13 Book cover crease forming machines (presses) .31
5.3 Paper converting machines.32
5.3.1 Machines for the production of envelopes.32
5.3.2 Machines for the production of sanitary items .39
5.3.3 Inserting machines (Figure 28) .44
5.3.4 Counter-stackers.45
5.3.5 Paper embossing machine .45
5.4 Finishing machines.47
5.4.1 Coaters.47
5.4.2 Laminators.51
6 Verification of safety requirements and/or measures.55
7 Information for use.65
7.1 Instruction handbook.65
7.1.1 Stitching, riveting, eyeletting and attaching machines.65
7.1.2 Perfect binders .65
7.1.3 Machines for the production of envelopes.65
7.1.4 Machines for the production of sanitary items .66
7.1.5 Paper embossing machines.66
7.1.6 Coaters.66
7.1.7 Hold-to-run speeds of above 10 m/min under two-hand control.66
7.1.8 High contact temperatures .66
Annex A (normative) General requirements .67
A.1 Production lines .67
A.2 Start-up warning device.67
A.3 Limit values for interlocking guards.67
Annex ZA (informative) Relationship of this document with EC Directives.68
Foreword
This document EN 1010-4:2004 has been prepared by Technical Committee CEN/TC 198 “Printing and paper
machinery - Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by July 2004, and conflicting national standards shall be withdrawn at the
latest by July 2004.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document.
Annex A of this standard is normative.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway,
Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom.

Introduction
This document is a type C standard as stated in EN 1070. It defines additional safety requirements and/or
deviations from the stipulations in prEN 1010-1:2003.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this document.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of the other standards for machines
that have been designed and built according to the provisions of this C standard.
The EN 1010 series of standards consists of the following parts:
Part 1   Common requirements
Part 2 Printing and varnishing machines including pre-press machinery
Part 3 Cutting machines
Part 4 Bookbinding, paper converting and finishing machines
Part 5 Machines for the production of corrugated board and machines for the conversion of flat and
corrugated board
1 Scope
This document applies to
 bookbinding machines:
 stitching, riveting, eyeletting and attaching machines;
 gang stitchers;
 gathering machines;
 perfect binders;
 paper drills;
 book signature presses;
 book presses;
 sheet folding machines;
 book production lines for the production of books with hard covers;
 back rounding and pressing machines;
 backlining and head banding machines;
 casing-in machines;
 book cover crease forming machines.
 paper converting machines:
 machines for the production of envelopes;
 machines for the production of sanitary items;
 inserting machines;
 counter-stackers;
 paper embossing machines.
 paper finishing machines:
 coaters;
 laminators.
This document shall be used together with prEN 1010-1:2003. Both parts together identify all significant
hazards relevant to bookbinding, paper converting and paper finishing machines when they are used as
intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements in
EN 1010-4 take precedence over respective requirements in prEN 1010-1:2003.
This document does not deal with risks generated by noise emitted from the machines. These issues are
covered basically in prEN 1010-1:2002. However, for machines like sheet folding machines and machines for
the production of envelopes and sanitary items, some specific proposals for noise reduction measures are
given.
This document is not applicable to bookbinding, paper converting and finishing machines manufactured before
the date of publication of this document by CEN.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to
this European Standard only when incorporated in it by amendment or revision. For undated references the
latest edition of the publication referred to applies (including amendments).
EN 292-1:1991, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology.
EN 292-2:1991+A1:1995, Safety of machinery — Basic concepts, general principles for design — Part 2:
Technical principles and specifications.
EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper
limbs.
EN 349:1993, Safet
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