Gas welding equipment - Industrial manual and machine blowpipes for flame heating, flame brazing and allied processes

This Technical Report refers to manual blowpipes and stationary machine blowpipes with free burning flames for heat treatment of work pieces. These blowpipes are, due to their type of construction, designed for special applications and do not fall under the scope of EN ISO 5172 and EN 731ISO 9012.
This Technical Report contains technical regulations, specifications and tests.
Blowpipes are intended for gaseous fuels in connection with oxygen, compressed air or aspirated air.
Flow rates are not expressly limited and depend on the thermal process to be performed.

Gasschweißgeräte - Handgeführte Sonderbrenner und Maschinenbrenner für industrielle Prozesse zum Flammwärmen, Flammlöten und für verwandte Prozesse

Dieser Technische Bericht bezieht sich auf industrielle Hand- und Maschinenbrenner mit frei brennenden Flammen für die Wärmebehandlung von Werkstücken. Diese Brenner sind aufgrund der Art ihrer Ausführung für besondere Anwendungen konstruiert und sind nicht durch den Anwendungsbereich von EN ISO 5172 und EN ISO 9012 abgedeckt.
Dieser Technische Bericht enthält technische Vorschriften, Spezifikationen und Prüfungen.
Die Brenner sind für gasförmige Brennstoffe zusammen mit Sauerstoff, Druck- oder Ansaugluft vorgesehen.
Die Durchflussmengen sind nicht ausdrücklich begrenzt und hängen von dem auszuübenden thermischen Prozess ab.

Matériel de soudage aux gaz - Chalumeaux manuels et automatiques à usage industriel, pour le chauffage à la flamme, le brasage à la flamme et les techniques connexes

Le présent Rapport technique porte sur les chalumeaux manuels et les chalumeaux machines fixes produisant des flammes libres pour le traitement thermique des pièces de travail. Ces chalumeaux sont, du fait de leur mode de construction, conçus pour des applications spéciales et ne sont pas couverts par le domaine d’application de l’EN ISO 5172 et de l’EN ISO 9012.
Le présent Rapport technique contient des réglementations techniques, des spécifications et des essais.
Ces chalumeaux sont destinés à être utilisés avec des gaz combustibles en association avec de l’oxygène, de l’air comprimé ou de l’air aspiré.
Les débits ne sont pas expressément limités et dépendent du procédé thermique à réaliser.

Oprema za plamensko varjenje - Ročni in strojni gorilniki za industrijsko uporabo za plamensko segrevanje, spajkanje in sorodne postopke

To tehnično poročilo obravnava ročne gorilnike in stacionarne strojne gorilnike s prosto gorečimi plameni za toplotno obdelavo obdelovancev. Ti gorilniki so zaradi načina izdelave zasnovani za posebno uporabo in ne spadajo v področje uporabe standardov EN ISO 5172 in EN ISO 9012. To tehnično poročilo vsebuje tehnične predpise, specifikacije in preskuse. Gorilniki so namenjeni za plinasta goriva v povezavi s kisikom, stisnjenim zrakom ali vsesanim zrakom. Pretoki niso izrecno omejeni in so odvisni od toplotnega postopka, ki se bo izvedel.

General Information

Status
Withdrawn
Publication Date
08-Oct-2013
Withdrawal Date
21-Nov-2023
Current Stage

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SLOVENSKI STANDARD
01-december-2013
1DGRPHãþD
SIST CR 13259:1999
2SUHPD]DSODPHQVNRYDUMHQMH5RþQLLQVWURMQLJRULOQLNL]DLQGXVWULMVNRXSRUDER
]DSODPHQVNRVHJUHYDQMHVSDMNDQMHLQVRURGQHSRVWRSNH
Gas welding equipment - Industrial manual and machine blowpipes for flame heating,
flame brazing and allied processes
Gasschweißgeräte - Handgeführte Sonderbrenner und Maschinenbrenner für industrielle
Prozesse zum Flammwärmen, Flammlöten und für verwandte Prozesse
Matériel de soudage aux gaz - Chalumeaux manuels et automatiques à usage industriel,
pour le chauffage à la flamme, le brasage à la flamme et les techniques connexes
Ta slovenski standard je istoveten z: CEN/TR 13259:2013
ICS:
25.160.30 Varilna oprema Welding equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

TECHNICAL REPORT
CEN/TR 13259
RAPPORT TECHNIQUE
TECHNISCHER BERICHT
October 2013
ICS 25.160.30 Supersedes CR 13259:1998
English Version
Gas welding equipment - Industrial manual and machine
blowpipes for flame heating, flame brazing and allied processes
Matériel de soudage aux gaz - Chalumeaux manuels et Gasschweißgeräte - Handgeführte Sonderbrenner und
automatiques à usage industriel, pour le chauffage à la Maschinenbrenner für industrielle Prozesse zum
flamme, le brasage à la flamme et les techniques connexes Flammwärmen, Flammlöten und für verwandte Prozesse

This Technical Report was approved by CEN on 29 July 2013. It has been drawn up by the Technical Committee CEN/TC 121.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2013 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TR 13259:2013: E
worldwide for CEN national Members.

Contents Page
Foreword .4
Introduction .5
1 Scope .6
2 Normative references .6
3 Terms and definitions .7
4 Mixing systems . 11
4.1 General . 11
4.2 Injector blowpipe . 11
4.3 Equal pressure blowpipe . 11
4.4 Blowpipe with gas mixing nozzle . 11
4.5 Blowpipe for aspirated air . 11
4.6 Blowpipe with external mixing . 13
5 Examples for the design of blowpipes . 13
5.1 General . 13
5.2 Manually guided blowpipes . 13
5.3 Machine blowpipes – semi-automatic . 15
5.4 Machine blowpipe - automatic . 16
6 Hose connections . 17
7 Materials . 17
8 Description of operation and operational incidents . 18
8.1 Description of mixtures and flames . 18
8.1.1 Flame blow off at the flame . 18
8.1.2 Neutral flame (only for acetylene) . 18
8.1.3 Process-related flame (for all fuel gases) . 18
8.1.4 Neutral mixture . 18
8.1.5 Process-related mixture . 18
8.2 Description of operational incidents . 18
9 Marking . 18
10 Requirements . 18
10.1 General . 18
10.2 Safety and operating requirements . 19
10.2.1 Gas tightness . 19
10.2.2 Valves . 19
10.2.3 Adjustment of flame . 19
10.2.4 Flow rate . 19
10.2.5 Protection against gas backflow . 19
10.2.6 Extinguishing behaviour and protection against flashback . 19
10.2.7 Stability in wind . 19
10.2.8 Thermal stability . 19
11 Tests . 20
11.1 General . 20
11.2 Leak test . 20
11.3 Test for stability in wind for fuel gas/compressed air and air-aspirated flames . 20
11.4 Valve test . 20
11.5 Gas backflow test . 20
11.5.1 General . 20
11.5.2 Testing the gas backflow of oxygen/compressed air into the fuel gas line . 21
11.5.3 Testing of flashback . 21
12 Instruction manual . 22
Annex A (informative) Terminology for heating blowpipes and examples of design . 23
Annex B (informative) Approximated mixing ratios for process-related flame settings
(adjustments) . 24
Bibliography . 25

Foreword
This document (CEN/TR 13259:2013) has been prepared by Technical Committee CEN/TC 121 “Welding and
allied processes”, the secretariat of which is held by DIN.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes CR 13259:1998.

Introduction
Requests for official interpretations of any aspect of this Technical Report should be directed to the Secretariat
of CEN/TC 121/SC 7 via the National Standards Body.
1 Scope
This Technical Report refers to manual blowpipes and stationary machine blowpipes with free burning flames
for heat treatment of work pieces. These blowpipes are, due to their type of construction, designed for special
applications and do not fall under the scope of EN ISO 5172 and EN ISO 9012.
This Technical Report contains technical regulations, specifications and tests.
Blowpipes are intended for gaseous fuels in connection with oxygen, compressed air or aspirated air.
Flow rates are not expressly limited and depend on the thermal process to be performed.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
EN ISO 5172:2006, Gas welding equipment — Blowpipes for gas welding, heating and cutting —
Specifications and tests (ISO 5172:2006)
EN 29090, Gas tightness of equipment for gas welding and allied processes (ISO 9090)
EN ISO 9539, Gas welding equipment — Materials for equipment used in gas welding, cutting and allied
processes (ISO 9539)
ISO 15296, Gas welding equipment — Vocabulary — Terms used for gas welding equipment
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 15296 and the following apply.
3.1
manual blowpipe
blowpipe, manually guided by the operator
3.2
machine blowpipe
blowpipe which for operation is fixed to a mechanical device and guided by it
3.2.1
semi-automatic machine blowpipe
blowpipe which is mechanically guided
Note 1 to entry: Operation manually performed.
3.2.2
automatic machine blowpipe
blowpipe operated independent of persons and controlled and monitored by control and regulation devices
3.3
blowpipe head
Note 1 to entry: The type of blowpipe head depends on its application.
Note 2 to entry: Table 1 gives examples for different blowpipe head constructions.
Table 1 — Types of blowpipes – application
use by
H = hand
Blowpipe head Flame shape application combination
M =
machine
single flame  preheating  fuel gas
blowpipe  flame-  oxygen
(with and straightening  compressed
H/M
without  flame air
stabilisation brazing and
flame) soldering
 flame-
hardening
 hot forming
H
 fusion
multi-flame
welding
blowpipe
 general gas
H/M
flame
processes
 preheating  fuel gas
 hot forming  oxygen
twin head
H/M
blowpipe  flame  compressed
brazing air
 flame-  fuel gas
single row annealing  oxygen
H/M
blowpipe
 flame-
hardening
Table 1 (continued)
use by
H = hand
Blowpipe head Flame shape application combination
M =
machine
 hot forming  fuel gas
 fusion  oxygen
multi row welding  compressed
M
blowpipe
 flame air
brazing and
soldering
 pre-heating  fuel gas
single row
 flame  oxygen
nozzle M
brazing and  compressed
blowpipe
soldering air
 pre-heating  fuel gas
multi ro
...

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