Packaging - Transport packaging for dangerous goods - Test methods (ISO 16495:2013)

ISO 16495:2013 specifies the information needed for the design type testing of packaging, Intermediate Bulk Containers ( IBCs) and large packaging intended for use in the transport of dangerous goods.

Verpackung - Verpackungen zur Beförderung gefährlicher Güter - Prüfverfahren (ISO 16495:2013)

Diese Internationale Norm legt Informationen für die Bauartprüfungen von Verpackungen, Großpackmitteln (en: Intermediate Bulk Containers (IBC)) und Großverpackungen fest, die zum Transport gefährlicher Güter vorgesehen sind.
ANMERKUNG 1   Diese Internationale Norm kann nur in Verbindung mit einer oder mehreren der in den Literaturhinweisen aufgeführten internationalen Vorschriften angewandt werden.
ANMERKUNG 2   Der Begriff "„Verpackungen“" bezieht Verpackungen für die Klasse  6.2 infektiöse Stoffe nach den Vereinten Nationen ein.

Emballages - Emballages de transport pour marchandises dangereuses - Méthodes d'essai (ISO 16495:2013)

L'ISO 16495:2013 spécifie les informations nécessaires aux essais de modèle type relatifs aux emballages, aux grands récipients pour vrac (GRV) et aux grands emballages destinés à être utilisés pour le transport de marchandises dangereuses.

Embalaža - Transportna embalaža za nevarno blago - Preskusne metode (ISO 16495:2013)

Ta mednarodni standard določa informacije, potrebne za tipsko preskušanje zasnove embalaže, vmesnih vsebnikov (IBC) in večje embalaže, namenjene za uporabo pri prevozu nevarnega blaga. OPOMBA 1: Ta mednarodni standard se lahko uporablja v povezavi z enim ali več mednarodnimi predpisi iz poglavja Bibliografija. OPOMBA 2: Izraz »embalaža« zajema embalažo za infektivne snovi razreda 6.2 v skladu z opredelitvijo Združenih narodov.

General Information

Status
Withdrawn
Publication Date
06-Aug-2013
Withdrawal Date
20-Jan-2026
Technical Committee
CEN/TC 261 - Packaging
Current Stage
9960 - Withdrawal effective - Withdrawal
Start Date
08-Jun-2022
Completion Date
28-Jan-2026

Relations

Effective Date
28-Aug-2013
Effective Date
28-Aug-2013
Effective Date
15-Jun-2022
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Standard

EN ISO 16495:2014

English language
60 pages
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Frequently Asked Questions

EN ISO 16495:2013 is a standard published by the European Committee for Standardization (CEN). Its full title is "Packaging - Transport packaging for dangerous goods - Test methods (ISO 16495:2013)". This standard covers: ISO 16495:2013 specifies the information needed for the design type testing of packaging, Intermediate Bulk Containers ( IBCs) and large packaging intended for use in the transport of dangerous goods.

ISO 16495:2013 specifies the information needed for the design type testing of packaging, Intermediate Bulk Containers ( IBCs) and large packaging intended for use in the transport of dangerous goods.

EN ISO 16495:2013 is classified under the following ICS (International Classification for Standards) categories: 13.300 - Protection against dangerous goods; 55.020 - Packaging and distribution of goods in general. The ICS classification helps identify the subject area and facilitates finding related standards.

EN ISO 16495:2013 has the following relationships with other standards: It is inter standard links to EN ISO 16467:2003, EN ISO 16104:2003, EN ISO 16495:2022, EN 1202:1997, EN 14070:2003+A1:2009, EN 13077:2003, prEN ISO 20875, EN 15507:2017. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN ISO 16495:2013 is associated with the following European legislation: EU Directives/Regulations: 2008/68/EC; Standardization Mandates: M/086. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.

EN ISO 16495:2013 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-januar-2014
1DGRPHãþD
SIST EN ISO 16104:2003
SIST EN ISO 16467:2003
Embalaža - Transportna embalaža za nevarno blago - Preskusne metode (ISO
16495:2013)
Packaging - Transport packaging for dangerous goods - Test methods (ISO 16495:2013)
Verpackung - Verpackungen zur Beförderung gefährlicher Güter - Prüfverfahren (ISO
16495:2013)
Emballages - Emballages de transport pour marchandises dangereuses - Méthodes
d'essai (ISO 16495:2013)
Ta slovenski standard je istoveten z: EN ISO 16495:2013
ICS:
13.300 Varstvo pred nevarnimi Protection against dangerous
izdelki goods
55.020 Pakiranje in distribucija blaga Packaging and distribution of
na splošno goods in general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN ISO 16495
NORME EUROPÉENNE
EUROPÄISCHE NORM
August 2013
ICS 13.300; 55.020
English Version
Packaging - Transport packaging for dangerous goods - Test
methods (ISO 16495:2013)
Emballages - Emballages de transport pour marchandises Verpackung - Verpackungen zur Beförderung gefährlicher
dangereuses - Méthodes d'essai (ISO 16495:2013) Güter - Prüfverfahren (ISO 16495:2013)
This European Standard was approved by CEN on 12 July 2013.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2013 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 16495:2013: E
worldwide for CEN national Members.

Contents Page
Foreword .3
Foreword
This document (EN ISO 16495:2013) has been prepared by Technical Committee ISO/TC 122 "Packaging" in
collaboration with Technical Committee CEN/TC 261 “Packaging” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by February 2014, and conflicting national standards shall be withdrawn
at the latest by February 2014.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
Endorsement notice
The text of ISO 16495:2013 has been approved by CEN as EN ISO 16495:2013 without any modification.
INTERNATIONAL ISO
STANDARD 16495
First edition
2013-08-01
Corrected version
2013-09-01
Packaging — Transport packaging for
dangerous goods — Test methods
Emballages — Emballages de transport pour marchandises
dangereuses — Méthodes d’essai
Reference number
ISO 16495:2013(E)
©
ISO 2013
ISO 16495:2013(E)
© ISO 2013
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2013 – All rights reserved

ISO 16495:2013(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Test report . 2
5 Selection and preparation of packaging, IBCs and large packaging for testing .2
5.1 Selection of packaging, IBCs and large packaging . 2
5.2 Information to be provided with packaging, IBCs and large packaging . 2
5.3 Selection of contents and filling of packaging, IBCs and large packaging prior to testing . 3
5.4 Closing packaging, IBCs and large packaging . 5
5.5 Check of design type specification with requirements . 6
5.6 Conformity check of test samples with design type specification . 6
6 Test methods . 7
7 Facilities for testing . 7
7.1 General requirements . 7
7.2 Accuracy of measurement equipment . 7
7.3 Accuracy of measurements in testing . 8
7.4 Climatic conditions . 8
Annex A (normative) Test report . 9
Annex B (normative) Packaging specifications .11
Annex C (normative) IBC specifications .22
Annex D (normative) Large packaging specifications .29
Annex E (informative) Type of contents .32
Annex F (normative) Drop test .33
Annex G (normative) Leakproofness test .36
Annex H (normative) Hydraulic pressure test.38
Annex I (normative) Stacking test .40
Annex J (normative) Water spray test .44
Annex K (normative) Bottom lift test .45
Annex L (normative) Top lift test .46
Annex M (normative) Tear test .47
Annex N (normative) Topple test .48
Annex O (normative) Righting test .49
Annex P (normative) Puncture test .50
Annex Q (normative) Vibration test .51
Bibliography .52
ISO 16495:2013(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directives
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received. www.iso.org/patents
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
The committee responsible for this document is CEN/TC 261, Packaging, in collaboration with Technical
Committee ISO/TC 122, Packaging, Subcommittee SC 3, Performance requirements and tests for means of
packaging, packages and unit loads in accordance with the Agreement on technical cooperation between
ISO and CEN (Vienna Agreement).
This first edition of ISO 16495 cancels and replaces ISO 16104:2003 and ISO 16467:2003, which have
been technically revised.
This corrected version includes the above revision details, which were missing in the original.
iv © ISO 2013 – All rights reserved

ISO 16495:2013(E)
Introduction
This International Standard was developed to provide requirements and test procedures to meet the
multi-modal United Nations Recommendations on the Transport of Dangerous Goods Model Regulations
referred to as “UN recommendations” throughout this International Standard, and successful passing
of the tests may lead to the allocation of an appropriate UN packaging mark. The UN Recommendations
have been developed by the United Nations Sub Committee of Experts on the Transport of Dangerous
Goods as a ‘model regulation’ in the light of technical progress, the advent of new substances and
materials, the exigencies of modern transport systems and, above all, the need to ensure the safety
of people, property and the environment. Amongst other aspects, the UN Recommendations cover
principles of classification and definition of classes, listing of the principal dangerous goods, general
packing requirements, testing procedures, marking, labelling or placarding, and shipping documents.
There are in addition special recommendations related to particular classes of goods.
The UN Recommendations are given legal entity by the provisions of a series of international modal
agreements and national legislation for the transport of dangerous goods. The international agreements
include the following:
— The European Agreement concerning the International Carriage of Dangerous Goods by Road (ADR)
[1]
(covering most of Europe).
— Regulations concerning the International Carriage of Dangerous Goods by Rail (RID) (covering most
[2]
of Europe, parts of North Africa and the Middle East).
[3]
— The International Maritime Dangerous Goods Code (IMDG Code) (worldwide).
— The International Civil Aviation Organization’s Technical Instructions for the Safe Transport of
[4]
Dangerous Goods by Air (ICAO TIs) (worldwide).
The application of this International Standard will need to take account the requirements of these
international agreements and the relevant national regulations for domestic transport of dangerous goods.
It is important to note that there will be certain modal differences from the UN Recommendations and
that the schedule for revision of the Recommendations and modal provisions may lead to temporary
inconsistencies with this International Standard.
It is noted that success in the tests and the allocation of an official UN mark do not on their own authorize
the use of a packaging for any dangerous goods, which are subject to the packing instructions published
in the various modal regulations.
This International Standard is based on Revision 17 of the UN Recommendations.
INTERNATIONAL STANDARD ISO 16495:2013(E)
Packaging — Transport packaging for dangerous goods
— Test methods
1 Scope
This International Standard specifies the information needed for the design type testing of packaging,
Intermediate Bulk Containers (IBCs) and large packaging intended for use in the transport of
dangerous goods.
NOTE 1 This International Standard can be used in conjunction with one or more of the international
regulations set out in the Bibliography.
NOTE 2 The term “packaging” includes packaging for Class 6.2 infectious substances according to the
United Nations.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 2206:1987, Packaging — Complete, filled transport packages — Identification of parts when testing
ISO 2248:1985, Packaging — Complete, filled transport packages — Vertical impact testing by dropping
ISO 2875:2000, Packaging — Complete, filled transport packages and unit load — Water-spray test
ISO/IEC 17025:2005, General requirements for the competence of testing and calibration laboratories
United Nations Recommendations on the Transport of Dangerous Goods — Model Regulations
3 Terms and definitions
For the purposes of this document, the terms and definitions given in the UN Recommendations, Chapter
1.2.1, and the following apply.
3.1
brimful capacity
volume of water in litres held by the packaging, IBC, inner packaging of a combination packaging and/or
large packaging, when filled through the designed filling orifice to the point of overflowing in its normal
position of filling, and considered for testing purposes as maximum capacity
3.2
nominal capacity
capacity in litres which, by convention, is used to represent a class of packaging of a similar brimful capacity
3.3
single packaging
means of packaging that does not require an inner packaging to be capable of performing its containment
function and it includes composite packaging
ISO 16495:2013(E)
4 Test report
All packaging, IBCs and large packaging tested for conformity with the UN Recommendations shall be the
subject of a test report (in accordance with Annex A) which should include a specification check prepared
in accordance with Annex B, C or D. It shall be possible to specifically identify the packaging, IBC and large
packaging relative to each test report, either by the retention of uniquely referenced packaging, IBCs and
large packaging or by inclusion of sufficient photographs and/or drawings with unique references to
enable identification of the packaging, IBCs and large packaging and all its components.
5 Selection and preparation of packaging, IBCs and large packaging for testing
For the selection and preparation of packaging, IBCs and large packaging for testing the type of contents,
(liquid, viscous or solid) is decisive.
NOTE Guidance on the determination of the type of contents given in Annex E.
5.1 Selection of packaging, IBCs and large packaging
Sufficient numbers of packaging, IBCs and large packaging per design type shall be selected for testing and
a) shall be examined for damage which might invalidate the tests, in which event the packaging, IBCs
and large packaging shall be replaced,
b) shall be marked with a test reference which shall also be entered on the test record and later used
on the test report, and
c) the different parts of the packaging shall be identified in accordance with ISO 2206, and
d) shall be individually weighed to establish the tare or filled gross mass.
NOTE 1 The form of such weighing can vary according to whether the packaging, IBCs and large packaging
have been supplied full or empty to the test station. Where the masses of individual empty packaging, IBCs and
large packaging are recorded, it is necessary to record only a typical filled gross mass (or vice versa).
NOTE 2 Under some circumstances it can be desirable to have a range of packaging, IBCs and large
packaging tested.
Examples include
— in a number of different sizes but of the same construction,
— with variety of closures,
— for use with a range of solid contents.
In such situations selective testing procedure can be used to avoid testing of every possible permutation.
The competent authority can allow this procedure after consultation.
5.2 Information to be provided with packaging, IBCs and large packaging
5.2.1 General
Each packaging, IBCs and large packaging type shall be accompanied by a specification for that design
type containing the data set outlined in Annex B, C or D and by the following additional information
contained in 5.2.2 to 5.2.6 as appropriate.
5.2.2 Test contents - Using water and non-dangerous substances
Where the tests are to be carried out using water or other non-dangerous substances, a statement of the
packing group for which the packaging is to be tested shall be provided, together with data, enabling
2 © ISO 2013 – All rights reserved

ISO 16495:2013(E)
appropriate selection of inert test contents. For liquids, such data shall include the required maximum
relative density for the tests together with data on, for instance, the internal pressure test required. For
solids, such data shall include mass, grain size and any other relevant characteristics, for example, bulk
density, angle of repose etc., to clearly show equivalence of physical characteristics.
5.2.3 Test contents - Using the dangerous substance
Where the tests are to be carried out using the dangerous substance(s) to be transported, a statement
of their packing group and their physical characteristics shall be provided. (See for example Safety
Data Sheet) Liquids shall be defined by their relative density together with viscosity and method of
determination. Solids shall be defined by their mass and grain size and any other relevant characteristic,
for example, bulk density, angle of repose etc. to ensure physical characteristics are sufficiently identified
and included. This data shall be recorded in the test report (see Annex A).
Where the tests are carried out using the actual substance to be transported then they shall be applicable
for other substances having the same or similar characteristics.
5.2.4 Vapour pressure
For liquids, the vapour pressure (at a given temperature) of the substance to be carried or the hydraulic
pressure to be achieved during the tests shall be provided.
5.2.5 Test contents - Using articles
Where the packaging and large packaging is intended for the transport of (an) article(s), a statement of
the packing group, an appropriate description and drawing(s) of the article(s) and or photographs and
details of the way in which dummy articles were filled for the purpose of testing shall be provided.
5.2.6 Closing instructions
Any special filling or closing instructions including, where relevant, the closure torque, or taping
patterns shall be provided.
5.2.7 Handling characteristics of IBCs and large packaging
Each IBC and large packaging design shall be accompanied by a statement of its mechanical handling
characteristics. This shall relate to bottom lift, top lift or both, as applicable, and number of identical
items to be stacked during transport.
5.3 Selection of contents and filling of packaging, IBCs and large packaging prior to testing
5.3.1 General
Single packaging, IBCs, the inner packaging of combination packaging and large packaging shall be filled
for drop and stacking tests to not less than
— 98 % of brimful capacity for liquids, and
— 95 % of brimful capacity for solids.
NOTE There can be exceptions, some flexible packaging (see 5.3.4) and some packaging designed to be
transported part full (see 5.3.5).
Packaging, IBCs, the inner packaging of combination packaging and large packaging for liquids, or
those capable of containing liquids, shall have their capacity determined as in 5.3.3. Other packages the
capacity shall be determined by other suitable means e.g. by calculation.
ISO 16495:2013(E)
5.3.2 Packaging, IBC, inner packaging of combination packaging and large packaging to con-
tain liquids
5.3.2.1 Determination of brimful capacity
The brimful capacity is determined for example by: weighing the empty packaging/IBC/inner packaging
including closures (mass empty (m) in kg) and weighing the packaging/IBC/inner packaging full (mass
brimful (W) in kg). The packaging/IBC/inner packaging shall be filled with water until the water just
overflows and then fitting the closure and any surplus mopped up. No steps shall be taken, e.g. by tilting
or tapping the packaging/IBC/inner packaging, to enable water to penetrate into a hollow handle/lifting
feature or other design feature above the closure.
The following formula expresses the brimful capacity:
W-m
b =
d
where
b is the brimful capacity in litres;
W is the mass in kilograms, of packaging/IBC/inner packaging when brimful with water;
m is the mass in kilograms, of the empty packaging/IBC/inner packaging;
d is the density of water (=1) in kg/l.
5.3.2.2 Filling of the packaging/IBC/inner packaging
When filling test samples of the above with liquids, at least one sample shall have its capacity and filling
level determined as below. Further samples of that design type shall be filled using a dipstick calibrated
on the first sample or by mass or volume. The calculation of required volume of liquids for testing shall be:
b×98
C=
where
C is the required volume of water in litres;
b is the brimful capacity in litres.
5.3.3 Rigid packaging, rigid IBCs, inner packaging of combination packaging and large packag-
ing to contain solids
Where the packaging/IBC/inner packaging is capable of containing liquids the capacity shall be
determined as in 5.3.2.1.
4 © ISO 2013 – All rights reserved

ISO 16495:2013(E)
The calculation of required mass of solids for testing shall be:
bd× ×95
()
M =
where
M is the required mass in kilograms, of solids;
b is the brimful capacity either measured or calculated in litres;
d is the bulk density of the test contents in kg/l.
Alternatively, for cylindrical packaging/IBC/inner packaging the level of fill required to fill the
packaging/IBC/inner packaging to at least 95 % of its brimful capacity shall be calculated from its
internal height, taking into account any reduction in height caused by the fitting of the closure.
This procedure is not suitable for bags (see 5.3.5).
5.3.4 Flexible packaging, flexible inner packaging and flexible IBCs to contain solids
Flexible packaging/ flexible inner packaging (bags) and flexible IBCs shall be filled to the required
testing mass at which the designer of the flexible packaging/ flexible inner packaging and flexible IBCs
intends it to be used or, if known, to the capacity which the user intends to employ using either the
substance to be transported or solids of similar characteristics in respect of mass, grain size and flow
characteristics; the test contents used shall be recorded in the test report.
5.3.5 Packaging/inner packaging designed to be used part full
Packaging/inner packaging designed to be transported with filling test levels less than 98 % for liquids
or less than 95 % for solids shall be filled as prepared for transport to the capacity the user intends to
employ. The filled volume and mass shall be recorded in the test report.
5.4 Closing packaging, IBCs and large packaging
5.4.1 Drums, jerricans, composites and inner packaging, IBCs
Screw type closures shall be tightened to the torque specified by the applicant where appropriate
before conditioning, or when specified during or after the conditioning period and shall be recorded in
the test report.
Closure torque shall be the same for all tests. If it is necessary to revise a closure torque following a
failure in one test, then all tests shall be completed using that torque setting.
Where vented closures are intended for use in the packaging, they shall be fitted for drop and stacking
tests. Packaging fitted with vented closures shall be filled and after closing be inverted or laid on their
side (see Figure 1) and observed for leakage for a period of 5 min. Leakage from the closure vent will
result in termination of the test.
ISO 16495:2013(E)
a) acceptable                              b) unacceptable
Key
1 liquid level
2 closure
Figure 1 — Packaging fitted with vented closure, laid on their side
5.4.2 Bags
The packaging shall be closed as it would be for transport.
To ensure that the test packagings are closed in a manner representative of production packaging, the
same equipment and the same filling time should be used whenever practicable.
5.4.3 Other packaging
Packaging for solids shall be filled as in 5.3.4 and closed in accordance with any special instructions
including any fitments, cushioning etc.
The closure elements used to secure the packaging (e.g. closure tape, where applicable), shall be defined
in accordance with the specifications (see Annex B, C or D).
5.5 Check of design type specification with requirements
Following receipt of the samples(s) and their specification (see 5.2.1), a check shall be made that the
design type corresponds with the definition of the type and all additional constructional requirements
set out for the type in the UN Recommendations.
5.6 Conformity check of test samples with design type specification
The specification of a representative sample of the packaging, IBC and large packaging to be tested shall
be checked by visual inspection and actual measurements as detailed in Annex B, C or D. Aspects such
as external dimensions shall be checked at this preparatory stage. A record of each specification check
shall be included in the test report. Where a checked sample is found to be outside of the specification
tolerances the samples shall not be accepted as the same design type.
NOTE Aspects (other than external dimensions), such as measurements of material thickness, can be carried
out on completion of the test(s).
6 © ISO 2013 – All rights reserved

ISO 16495:2013(E)
6 Test methods
Test methods to be followed are specified in the UN Recommendations on the Transport of Dangerous
Goods. Additional provisions are described in the following annexes:
Annex F Drop test
Annex G Leakproofness test
Annex H Hydraulic pressure test
Annex I Stacking test
Annex J Water spray test
Annex K Bottom lift test
Annex L Top lift test
Annex M Tear test
Annex N Topple test
Annex O Righting test
Annex P Puncture test
Annex Q Vibration test
7 Facilities for testing
7.1 General requirements
Tests shall be carried out at a testing facility capable of meeting the operational provisions specified in
Clause 5 of ISO/IEC 17025:2005.
NOTE 1 This does not imply a requirement for accreditation but if appropriate such external approval can be
obtained from either a national accreditation body or from the competent authority.
NOTE 2 Testing staff can find it useful to have knowledge of the principles of the dangerous goods regulations
as set out in the UN Recommendations.
7.2 Accuracy of measurement equipment
The accuracy of measuring equipment shall be more precise than the accuracy of the measurements
in testing, as specified in 7.3, unless otherwise approved by the competent authority. The measuring
equipment shall be calibrated in accordance with ISO/IEC 17025.
ISO 16495:2013(E)
7.3 Accuracy of measurements in testing
Measurement equipment shall be selected such that the uncertainties of individual measurements shall
not exceed the following values:
Mass in kilograms (kg): ± 2 %
Pressure in kilopascals (kPa): ± 3 %
Distance/ length in millimetres (mm): ± 2 %
Temperature in degrees Celsius (°C): ± 1 °C
Humidity in percentage (%): Tolerances are as specified in the agreed test methods
Time in minutes (min): ± 3 %
Torque in Newton metres (Nm): ± 10 %
NOTE For some measurements the tolerances can be lower in order to have meaningful measurements, e.g.
when measuring masses or dimensions of empty packaging.
Where only maximum or minimum values are specified in this International standard and the UN
recommendations, tolerances are one-sided.
7.4 Climatic conditions
There shall be adequate climatic facilities to meet the requirements of conditioning during tests.
8 © ISO 2013 – All rights reserved

ISO 16495:2013(E)
Annex A
(normative)
Test report
A.1 Test facility (name and address)
This shall be the organization that undertook the actual testing. The front page of the report shall be on
the headed paper of the test facility. If headed paper is not available the report shall be clearly traceable
to the author and the test facility.
A.2 Applicant (name and address)
The applicant can be the manufacturer, the user of the packaging/IBC/large packaging or any person in
the packaging chain.
A.3 Report number
This shall be a number which enables full traceability back to the original test facility working documents
that refer to the original test. The report number shall appear on every page of the report and any
annexes. Any subsequent amendments shall include the number and clearly show it is an amendment to
or an addition to the original report.
A.4 Date
This shall be the date the report was completed, rather than the date that testing was completed. The
report shall also include the date of the start and completion of the tests and the date of receipt of test items.
A.5 Manufacturer
The test report shall include the manufacturer of the packaging.
Note: As packaging/IBC/large packaging specifications (see Annex B/C/D) are a part of the report, the
manufacturer’s name in the main body of the report can be ignored, provided that this is clearly stated
in one of the annexes which can be clearly linked to the main report.
A.6 Packaging/IBC/large packaging description
The description of the packaging design type (including dimensions, closures) shall include the method
of manufacture (e.g. blow moulding).
The main report shall include a general description of the packaging/IBC/large packaging. Full
details of the packaging/IBC/large packaging components and material shall be included either in the
specification (see Annex B, C or D) (provided there is a clear link between it and the main report) or in
the main report. A check for conformity with the relevant definition in the regulations shall be included.
NOTE It can also include drawing(s) and/or photographs.
ISO 16495:2013(E)
A.7 Capacities
The test report shall include the nominal capacity and the brimful capacity as defined in 3.1 in litres. For
packaging/IBC/large packaging for liquids, the test report shall include brimful capacity in litres. For
packaging/IBC/large packaging for solids (including inner packaging and articles) the test report shall
include the gross mass in kg.
A.8 Test contents
Characteristics of test contents shall include, for example, viscosity and relative density for liquids and
bulk density, particle size for solids and angle of repose.
A.9 Test description and results
The report shall identify the number of packaging/IBC/large packagings as submitted for testing.
Each packaging/IBC/large packaging sample shall have a unique identification number which shall be
documented. There shall be a description of each test and how it was performed.
The report shall include a conclusion clearly indicating the packing group and the test levels achieved
particularly hydraulic pressure for liquid packaging/IBC and the maximum gross mass and density for
combination packaging/large packaging.
Where a competent authority has agreed to deviations from the standard methods set out in this
International Standard, reference to such authorization shall be included in the test report.
A.10 Signature
The test report shall be signed with the name and status of the signatory.
The person who was responsible for the testing, shall sign the report against his/her typed name and
position in the laboratory. That person might be the tester or his/her supervisor.
The report shall include the following statements:
‘This packaging was tested as prepared for transport in accordance with the provisions of part … of
Chapter … of the UN Recommendations, in particular sections . .’
‘The use of other packaging methods or components shall render it invalid.’
A copy of the test report shall be available to the competent authority.
NOTE 1 The competent authority can require the test report to be retained for a specified period of time.
NOTE 2 The competent authority can require the reference to relevant regulations.
10 © ISO 2013 – All rights reserved

ISO 16495:2013(E)
Annex B
(normative)
Packaging specifications
To assist in the identification of a packaging, following the issue of a test report it is necessary to have
a detailed specification. The following Tables B.1 to B.4, correlate the different packaging types with
data that is necessary for the identification of test packagings by users, test facilities and competent
authorities. There are four parts to this annex:
1   Drums, jerricans, and composite packagings Table B.1;
2   Boxes and composite packagings (in the shape of a box) Table B.2;
3   Bags Table B.3;
4   Inner receptacles of composite packagings Table B.4.
Examples of how this specification data may be represented in paper form are to be found at http://
standards.iso.org/iso/16495/
The specification check shall be done visually and where relevant by measuring main dimensions and
thicknesses. The specification check data as measured on the test samples shall be recorded and shall
be compared with the design type specification including manufacturing tolerances.
ISO 16495:2013(E)
12 © ISO 2013 – All rights reserved
Table B.1 — Specification detail single packaging – Drums, Jerricans, Composite packagings
Single Packaging and outer packaging of combination packagings
Remov- Perma-
able nent
fittings in fittings in
1 Drum 3 Jerrican 6 Composite Packaging combina- combina-
tion tion
packag- packag-
ings ings
Nr A1 A2 B1 B2 D G H1 H2 N A1 A2 B1 B2 H1 H2 P HA1 HB1 HD1 HG1 HH1
Packaging description
1 (code and, if nec., trade + + + + + + + + + + + + + + + + + + + + + + +
name)
Manufacturer’s name
and address and manu-
2 • • • • • • • • • • • • • • • • • • • • •
facturing facility (if dif-
ferent)
3 Method of construction • • • • • • • • • • • • • • • • • • • • •
4 Nominal capacity • • • • • • • • • • • • • • • • • • • • •
5 Brimful capacity + + + + + + + + + + + + + + + + + + +
Diameter, nominal
6 • • • • • • • • • • • • • •
(cylindrical) internal
Diameter, external at
7 + + + + + + + + + + + + + +
widest point
Narrowest diameter(s)
8 + + + + + + + + +
(conical i.e. pails)
Body/section dimensions
9 + + + + + + +
(non-circular)
10 Recess of ends • • • • • • • • • • •
+ Required in specification checks. [Data in component drawing (reference value) has to be compared with actual (measured) value, if applicable].
• Data to be mentioned in test report. Data is part of the component drawing, or, if necessary, in manufacturer’s specification sheets.
∇ Minimum wall thickness has to be measured.
empty = not applicable.
ISO 16495:2013(E)
Table B.1 (continued)
Single Packaging and outer packaging of combination packagings
Remov- Perma-
able nent
fittings in fittings in
1 Drum 3 Jerrican 6 Composite Packaging combina- combina-
tion tion
packag- packag-
ings ings
Nr A1 A2 B1 B2 D G H1 H2 N A1 A2 B1 B2 H1 H2 P HA1 HB1 HD1 HG1 HH1
11 Height overall + + + + + + + + + + + + + + + + + + + + +
12 Stacking height + + + + + + + + + + + + + + + + + + + + +
13 End seams type • • • • • • • • • • • • • • •
14 Side seam type • • • • • • • • • • • • •
Handles, material type,
15 • • • • • • • • • • • • • • • • • • • • •
number and position
Closure(s), diameter(s)
16 • • • • • • • • • • • • • • • • • • • • •
and design
Closure(s), (or neck(s))
17 • • • • • • • • • • • • • • • • • • • • •
position(s)
18 Closure(s), material(s) • • • • • • • • • • • • • • • • • • • • •
Closure(s), type, identifi-
19 • • • • • • • • • • • • • • • • • • • • •
cation (marking)
Closure(s), thread, type
20 • • • • • • • • • • • • • • • • • • • • •
and pitch
Closure manufacturer’s
22 • • • • • • • • • • • • • • • • • • • • •
name and address
23 Closure torque(s) • • • • • • • • • • • • • • • • • • •
+ Required in specification checks. [Data in component drawing (reference value) has to be compared with actual (measured) value, if applicable].
• Data to be mentioned in test report. Data is part of the component drawing, or, if necessary, in manufacturer’s specification sheets.
∇ Minimum wall thickness has to be measured.
empty = not applicable.
ISO 16495:2013(E)
14 © ISO 2013 – All rights reserved
Table B.1 (continued)
Single Packaging and outer packaging of combination packagings
Remov- Perma-
able nent
fittings in fittings in
1 Drum 3 Jerrican 6 Composite Packaging combina- combina-
tion tion
packag- packag-
ings ings
Nr A1 A2 B1 B2 D G H1 H2 N A1 A2 B1 B2 H1 H2 P HA1 HB1 HD1 HG1 HH1
24 Type of overseal • • • • • • • • • • • • • • • • • • • • •
Closure(s)/Lid seal,
25 • • • • • • • • • • • • • • • • • • • • •
material
26 Neck internal d
...

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