EN 1009-5:2020
(Main)Machines for mechanical processing of minerals and similar solid materials - Safety - Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment machinery
Machines for mechanical processing of minerals and similar solid materials - Safety - Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment machinery
This document, to be used together with EN 1009-1, specifies the safety requirements and their verification for the design and construction of machinery for cleaning, water recycling, mud treatment and sorting (other than screens) for the mechanical processing in quarrying, recycling and processing mineral and by-products. In addition, it specifies the type of information on safe working practices (including residual risks) to be provided by the manufacturer.
When requirements of this part of EN 1009 are different from those which are stated in EN 1009-1:2020, the requirements of this part of EN 1009 take precedence over the requirements of EN 1009-1:2020 for machines that have been designed and built according to the provisions of this part of EN 1009.
This document, together with EN 1009-1:2020, deals with all the significant hazards, hazardous situations and events relevant to machinery for cleaning, recycling, mud treatment when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer associated with the whole lifetime of the machine (see Annex C).
This document does not cover:
- design relating to road traffic regulations;
- hazards arising from the use of the machines in potentially explosive atmospheres as well as from processing of explosive materials and risks related to electromagnetic compatibility;
- specific hazards related to mobile machinery.
NOTE 1 EN ISO 13766-1 and EN ISO 13766-2 specify test methods and acceptance criteria for evaluating the electromagnetic compatibility of all kinds of mobile construction machinery.
NOTE 2 prEN 1009-6 "Specific requirements for mobile and semi mobile equipment" is under preparation to cover specific requirements (e.g. mobility, braking, access, frequent transportation), including exceptions and additional requirements for mobile and semi mobile equipment. This means that mobile machines are not covered as long as EN 1009-6 is not published by CEN.
This document is not applicable to machinery for cleaning, recycling, mud treatment and sorting which are manufactured before the date of publication of this document by CEN.
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen Stoffen - Sicherheit - Teil 5: Spezifische Anforderungen für Reinigungs-, Recycling-, Sortier- und Schlamm-Verarbeitungsmaschinen
Dieses Dokument, das zusammen mit EN 1009 1 anzuwenden ist, legt die Sicherheitsanforderungen und ihre Überprüfung für die Konstruktion und den Bau von Maschinen zur Reinigung, Wasseraufbereitung, Schlamm-Verarbeitung und Sortierung (keine Siebe) für die mechanische Aufbereitung im Sinne von Abbau, Recycling und Aufbereitung von Mineralien und Nebenprodukten fest. Zusätzlich legt es fest, welche Informationen zu sicheren Arbeitspraktiken (einschließlich Restgefahren) vom Hersteller zur Verfügung zu stellen sind.
Wenn Anforderungen dieses Teils von EN 1009 von in EN 1009 1:2020 beschriebenen abweichen, haben die Anforderungen dieses Teils von EN 1009 für Maschinen, die nach den Anforderungen dieses Teils der EN 1009 konstruiert und gebaut wurden, Vorrang vor den Anforderungen von EN 1009 1:2020.
Dieses Dokument befasst sich zusammen mit EN 1009 1:2020 mit allen signifikanten Gefährdungen, Gefährdungssituationen und -ereignissen, die für Reinigungs-, Recycling- und Schlamm-Verarbeitungsmaschinen gelten, wenn sie bestimmungsgemäß und unter Bedingungen für eine vom Hersteller in Verbindung mit der Maschinenlebensdauer vernünftigerweise vorhersehbaren Fehlanwendung verwendet werden (siehe Anhang C).
Dieses Dokument behandelt nicht:
- Konstruktion in Verbindung mit Straßenverkehrsvorschriften;
- Gefährdungen, die durch den Gebrauch der Maschinen in explosionsgefährdeter Umgebung, die Aufbereitung explosiver Materialien und durch Risiken in Bezug auf elektromagnetische Verträglichkeit entstehen;
- spezifische Gefährdungen in Verbindung mit mobilen Maschinen.
ANMERKUNG 1 EN ISO 13766 1 und EN ISO 13766 2 legen Prüfverfahren und Abnahmekriterien zur Bewertung der elektromagnetischen Verträglichkeit für alle Arten mobiler Baumaschinen fest.
ANMERKUNG 2 prEN 1009 6 „Spezifische Anforderungen für mobile und semi-mobile Anlagen“ ist in Vorbereitung, um spezifische Anforderungen (z. B. Beweglichkeit, Bremsen, Zugang, häufiger Transport) einschließlich Ausnahmen und zusätzliche Anforderungen an mobile und semi-mobile Anlagen abzudecken. Dies bedeutet, dass mobile Maschinen nicht behandelt werden, solange EN 1009 6 nicht von CEN veröffentlicht wurde.
Dieses Dokument gilt nicht für Reinigungs-, Recycling-, Schlammverarbeitungs- und Sortiermaschinen, die vor dem Datum der Veröffentlichung dieses Dokuments durch CEN hergestellt wurden.
Machines pour le traitement mécanique des minéraux et des matières solides similaires - Sécurité - Partie 5 : Prescriptions spécifiques pour machines de nettoyage, de recyclage et de traitement des boues
Le présent document, à utiliser conjointement avec l'EN 1009-1, spécifie les prescriptions de sécurité et leur vérification pour la conception et la construction de machines de nettoyage, de recyclage de l'eau, de traitement des boues et de triage (autre que criblage) pour traitement mécanique pour l'extraction, le recyclage et le traitement des minéraux et sous-produits. En outre, le présent document spécifie le type d'informations que le fabricant doit fournir sur les pratiques d'utilisation sûre (incluant les risques résiduels).
Lorsque des prescriptions de la présente partie de l'EN 1009 diffèrent de celles spécifiées dans l'EN 1009-1:2020, les prescriptions de la présente partie de l'EN 1009 prévalent sur les prescriptions de l'EN 1009-1:2020 pour les machines conçues et fabriquées conformément aux dispositions de la présente partie de l'EN 1009.
Le présent document, utilisé conjointement avec l'EN 1009-1:2020, traite de tous les phénomènes dangereux et situations et événements dangereux significatifs inhérents aux machines de nettoyage, de recyclage et de traitement des boues dans le cadre d'une utilisation normale et de mauvais usage raisonnablement prévisible par le fabricant associé à l'intégralité de la durée de vie de la machine (voir l'Annexe C).
Le présent document ne couvre pas :
- la conception relative à la réglementation de la circulation routière ;
- les risques liés à l'utilisation des machines en atmosphères explosibles ainsi qu'à la transformation de matières explosives et les risques liés à la compatibilité électromagnétique ;
- les phénomènes dangereux spécifiques liés aux machines mobiles.
NOTE 1 Les EN ISO 13766-1 et EN ISO 13766-2 spécifient des méthodes d'essai et des critères d'acceptation pour l'évaluation de la compatibilité électromagnétique de tous les types de machines mobiles pour la construction.
NOTE 2 Le prEN 1009-6 "Prescriptions spécifiques pour machines mobiles" est en préparation pour couvrir les prescriptions spécifiques (par exemple, mobilité, freinage, accès, transport fréquent), y compris les exceptions et prescriptions supplémentaires pour les équipements mobiles et semi mobiles. Cela signifie que les machines mobiles ne sont pas couvertes tant que l'EN 1009-6 ne sera pas publiée par le CEN.
Le présent document ne s'applique pas aux machines de nettoyage, de recyclage et de traitement des boues et de triage qui ont été construites avant la date de publication du présent document par le CEN.
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 5. del: Posebne zahteve za stroje za čiščenje, recikliranje, sortiranje in obdelavo blata
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-september-2020
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 5. del:
Posebne zahteve za stroje za čiščenje, recikliranje, sortiranje in obdelavo blata
Machines for mechanical processing of minerals and similar solid materials - Safety -
Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment
machinery
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen
Stoffen - Sicherheit - Teil 5: Spezifische Anforderungen für Reinigungs-, Recycling-,
Sortier- und Schlamm-Verarbeitungsmaschinen
Machines pour le traitement mécanique des minéraux et des matériaux solides similaires
- Sécurité - Partie 5 : Prescriptions spécifiques pour machines de nettoyage, de
recyclage et de traitement des boues
Ta slovenski standard je istoveten z: EN 1009-5:2020
ICS:
13.110 Varnost strojev Safety of machinery
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
91.220 Gradbena oprema Construction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 1009-5
EUROPEAN STANDARD
NORME EUROPÉENNE
May 2020
EUROPÄISCHE NORM
ICS 73.120; 91.220
English Version
Machines for mechanical processing of minerals and
similar solid materials - Safety - Part 5: Specific
requirements for cleaning, recycling, sorting and mud
treatment machinery
Machines pour le traitement mécanique des minéraux Maschinen für die mechanische Aufbereitung von
et des matières solides similaires - Sécurité - Partie 5 : Mineralien und ähnlichen festen Stoffen - Sicherheit -
Prescriptions spécifiques pour machines de nettoyage, Teil 5: Spezifische Anforderungen für Reinigungs-,
de recyclage et de traitement des boues Recycling-, Sortier- und Schlamm-
Verarbeitungsmaschinen
This European Standard was approved by CEN on 13 April 2020.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1009-5:2020 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
Introduction . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
4 Safety requirements and/or protective/risk reduction measures . 9
4.1 General . 9
4.2 Flotation machines . 9
4.3 Vacuum filters . 9
4.4 Press filters . 10
4.5 Sand unit, fluidised bed separator, sieving equipment . 10
4.6 Hydro-cyclone . 10
4.7 Settling tank/clarifier/thickener . 11
4.8 Dewatering and draining screen . 11
4.9 Rotary scrubber . 11
4.10 Centrifugal thickening . 12
4.11 Attrition cell . 12
4.12 Sand dryer . 12
4.13 Tube presses . 12
4.14 Magnetic separators . 13
4.15 Dynamic air classifiers . 13
4.16 Dewatering wheels and bucket wheels . 13
4.17 Dewatering screws, log washers, screw classifiers and similar . 14
4.18 Tanks (recycled water tank, mud storage tank, flocculant preparator, clear water
tank, hydro separator tank and sand unit tank). 14
4.19 Bulk material storage silo . 15
5 Verification of the safety requirements and/or protective/risk reduction measures . 15
6 Information for use . 18
6.1 General . 18
6.2 Signals and warning devices . 18
6.3 Instruction handbook . 18
Annex A (informative) Examples of cleaning, recycling, sorting and mud treatment
machinery . 20
Annex B (informative) Trilingual terminology of cleaning, recycling, mud treatment and
sorting machinery . 28
Annex C (informative) List of significant hazards . 29
Bibliography . 39
European foreword
This document (EN 1009-5:2020) has been prepared by Technical Committee CEN/TC 151 “Construction
equipment and building material machines — Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by November 2020, and conflicting national standards shall
be withdrawn at the latest by May 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
This part of EN 1009 is intended to be used in conjunction with EN 1009-1:2020.
EN 1009 “Machines for mechanical processing of minerals and similar solid materials — Safety”
comprises the following parts:
— Part 1: Common requirements for machinery and processing plants
— Part 2: Specific requirements for feeding machinery and continuous handling equipment
— Part 3: Specific requirements for crushing and milling machinery
— Part 4: Specific requirements for screening machinery
— Part 5: Specific requirements for cleaning, recycling and mud treatment machinery
— Part 6: Specific requirements for mobile machinery (in preparation)
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
Introduction
This document is a type-C standard as stated in EN ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the market
players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
1 Scope
This document, to be used together with EN 1009-1, specifies the safety requirements and their
verification for the design and construction of machinery for cleaning, water recycling, mud treatment
and sorting (other than screens) for the mechanical processing in quarrying, recycling and processing
mineral and by-products. In addition, it specifies the type of information on safe working practices
(including residual risks) to be provided by the manufacturer.
When requirements of this part of EN 1009 are different from those which are stated in EN 1009-1:2020,
the requirements of this part of EN 1009 take precedence over the requirements of EN 1009-1:2020 for
machines that have been designed and built according to the provisions of this part of EN 1009.
This document, together with EN 1009-1:2020, deals with all the significant hazards, hazardous
situations and events relevant to machinery for cleaning, recycling, mud treatment when they are used
as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer
associated with the whole lifetime of the machine (see Annex C).
This document does not cover:
— design relating to road traffic regulations;
— hazards arising from the use of the machines in potentially explosive atmospheres as well as from
processing of explosive materials and risks related to electromagnetic compatibility;
— specific hazards related to mobile machinery.
NOTE 1 EN ISO 13766-1 and EN ISO 13766-2 specify test methods and acceptance criteria for evaluating the
electromagnetic compatibility of all kinds of mobile construction machinery.
NOTE 2 prEN 1009-6 “Specific requirements for mobile and semi mobile equipment” is under preparation to
cover specific requirements (e.g. mobility, braking, access, frequent transportation), including exceptions an
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