Aerospace series - Connectors, electrical, circular, bayonet coupling, operating temperature 175 °C or 200 °C continuous - Part 002: Specification of performance and contact arrangements

This standard defines the performances and contact arrangements groups for bayonet coupling circular con-nectors, intended for use in an operating temperature range of - 65 °C to 175 °C or 200 °C continuous.

Luft- und Raumfahrt - Elektrische Rundsteckverbinder mit Bajonettkupplung, Betriebstemperatur 175 °C oder 200 °C konstant - Teil 002: Leistungsdaten und Kontaktanordnungen

Diese Norm legt die Leistungsdaten und Gruppen von Kontaktanordnungen für Rundsteckverbinder mit Bajo¬nettkupplung fest, die für den Einsatz im Betriebstemperaturbereich von -65 °C bis 175 °C oder 200 °C konstant vorgesehen sind.

Série aérospatiale - Connecteurs électriques circulaires à accouplement par baïonnettes, température d'utilisation 175 °C ou 200 °C continu - Partie 002 : Spécification de performances et arrangements des contacts

Aeronavtika - Konektorji, električni, okrogli, bajonetno sklapljanje, stalna delovna temperatura 175 °C ali 200 °C - 002. del: Specifikacija lastnosti in razporeditev kontaktov

General Information

Status
Published
Publication Date
27-Mar-2007
Withdrawal Date
29-Sep-2007
Technical Committee
ASD-STAN - Aerospace
Drafting Committee
ASD-STAN/D 2 - Electrical
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
28-Mar-2007
Completion Date
28-Mar-2007

Relations

Effective Date
28-Jan-2026
Effective Date
26-Jul-2023

Overview

EN 3646-002:2007 is a European standard published by CEN that specifies performance criteria and contact arrangements for aerospace electrical connectors. It focuses on circular bayonet coupling connectors designed for continuous operating temperatures of either 175 °C or 200 °C. These connectors are intended for use in extreme aerospace environments with temperatures ranging from -65 °C to 200 °C.

Derived from the MIL-C-26482 series 2 and intermateable with NAS 1599 connectors, this standard ensures high reliability and durability essential for aerospace electrical systems. It details the construction classes, materials, operating conditions, electrical and mechanical performance, and mating compatibility.

Key Topics

  • Connector Types and Classes:
    Three main housing classes are covered:

    • A: Black anodized aluminum alloy, max 200 °C continuous operation
    • RS: Nickel-plated aluminum alloy, max 200 °C continuous
    • WS: Olive-green cadmium-plated alloy, corrosion resistant, max 175 °C continuous

    Additional types include hermetic receptacles (Y) and protective covers and dummy receptacles matching these classes.

  • Operating Conditions:

    • Wide temperature range from -65 °C to 175 °C or 200 °C continuously
    • Electrical characteristics including insulation resistance above 5000 MΩ and voltage withstand ratings at different altitudes
    • Mechanical endurance with minimum mating cycles (e.g., 250 to 500)
    • Corrosion and fluid resistance following EN 3646-001
  • Contact Arrangements and Polarization:
    Detailed housing sizes and a wide variety of contact arrangements, from 2 up to 61 contacts, are standardized. Polarization angles ensure proper alignment and prevent mismating. Contacts correspond to sizes 20, 16, and 12 with dedicated seating arrangements.

  • Accessory Compatibility:
    Specification includes filler plugs for unused cavities, rear accessories, protective covers, and tooling requirements for assembly, crimping, and wiring.

  • Compliance and Intermateability:
    Matches US MIL-C-26482 and NAS 1599 connector series in interface and performance, promoting global aerospace interoperability.

Applications

EN 3646-002 connectors are widely used in aerospace and defense electrical systems that demand high-performance connectors capable of withstanding harsh environmental conditions:

  • Aircraft Electrical Wiring Harnesses: Ensuring reliable signal and power transmission in critical systems
  • Spacecraft and Satellites: With extreme temperature fluctuations, hermetic connectors (Y type) prevent contamination
  • Defense Equipment: Rugged designs resist shock, vibration, and corrosion
  • Avionics and Control Systems: Precision contact arrangements support complex sensor and data networks
  • Ground Support Equipment: Protective covers and dummy receptacles maintain system integrity during downtime

Related Standards

EN 3646-002 forms part of the broader EN 3646 series dedicated to circular bayonet coupling aerospace connectors. Key related standards include:

  • EN 3646-001: Technical specifications for connectors in this series
  • EN 2591-209: Test methods for current temperature derating of aerospace electrical components
  • EN 3155-002: Electrical contacts used in connectors, including part numbers and utilization
  • EN 3197: Installation instructions for aircraft electrical interconnection systems
  • EN 3660-002: Index of cable outlet accessories for connectors
  • EN 4529-002: Standards for sealing plugs (filler plugs) for connector cavities
  • MIL-C-26482 and NAS 1599: US military aerospace connector standards, intermateable with EN 3646-002 connectors

This standard is essential for aerospace engineers and system designers seeking reliable, high-temperature connectors compliant with European aerospace regulations. Its detailed specifications ensure safety, performance, and interoperability in critical aerospace electrical systems.

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Frequently Asked Questions

EN 3646-002:2007 is a standard published by the European Committee for Standardization (CEN). Its full title is "Aerospace series - Connectors, electrical, circular, bayonet coupling, operating temperature 175 °C or 200 °C continuous - Part 002: Specification of performance and contact arrangements". This standard covers: This standard defines the performances and contact arrangements groups for bayonet coupling circular con-nectors, intended for use in an operating temperature range of - 65 °C to 175 °C or 200 °C continuous.

This standard defines the performances and contact arrangements groups for bayonet coupling circular con-nectors, intended for use in an operating temperature range of - 65 °C to 175 °C or 200 °C continuous.

EN 3646-002:2007 is classified under the following ICS (International Classification for Standards) categories: 49.060 - Aerospace electric equipment and systems. The ICS classification helps identify the subject area and facilitates finding related standards.

EN 3646-002:2007 has the following relationships with other standards: It is inter standard links to EN 3646-011:2006, EN 3646-002:2026. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN 3646-002:2007 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.NRQWDNWRYLuft- und Raumfahrt - Elektrische Rundsteckverbinder mit Bajonettkupplung, Betriebstemperatur 175 °C oder 200 °C konstant - Teil 002: Leistungsdaten und KontaktanordnungenSérie aérospatiale - Connecteurs électriques circulaires à accouplement par baïonnettes, température d'utilisation 175 °C ou 200 °C continu - Partie 002 : Spécification de performances et arrangements des contactsAerospace series - Connectors, electrical, circular, bayonet coupling, operating temperature 175 °C or 200 °C continuous - Part 002: Specification of performance and contact arrangements49.060Aerospace electric equipment and systemsICS:Ta slovenski standard je istoveten z:EN 3646-002:2007SIST EN 3646-002:2009en,de01-maj-2009SIST EN 3646-002:2009SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 3646-002
March 2007 ICS 49.060 English Version
Aerospace series - Connectors, electrical, circular, bayonet coupling, operating temperature 175 °C or 200 °C continuous - Part 002: Specification of performance and contact arrangements
Série aérospatiale - Connecteurs électriques circulaires à accouplement par baïonnettes, température d'utilisation 175 °C ou 200
°C continu - Partie 002 : Spécification de performances et arrangements des contacts
Luft- und Raumfahrt - Elektrische Rundsteckverbinder, Bajonettkupplung, Betriebstemperatur 175 °C oder 200 °C konstant - Teil 002: Leistungsdaten und Kontaktanordnungen This European Standard was approved by CEN on 30 September 2005.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2007 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3646-002:2007: ESIST EN 3646-002:2009

Aerospace series — Elements of electrical and optical connection — Test methods — Part 209: Current temperature derating EN 3155-002,
Aerospace series — Electrical contacts used in elements of connection — Part 002: List and utilization of contacts EN 3197,
Aerospace series — Installation of aircraft electrical and optical interconnection systems 1)
EN 3646 (series),
Aerospace series — Connectors, electrical, circular, bayonet coupling, operating tempera-ture 175 °C or 200 °C continuous EN 3646-001,
Aerospace series — Connectors, electrical, circular, bayonet coupling, operating temperature 175 °C or 200 °C continuous — Part 001: Technical specification EN 3660-002,
Aerospace series — Cable outlet accessories for circular and rectangular electrical and optical connectors — Part 002: Index of product standards EN 4529-002,
Aerospace series — Elements of electrical and optical connection — Sealing plugs — Part 002: Index of products standards MIL-C-26482G,
Connector, Electrical, (Circular, Miniature, Quick Disconnect, Environment Resisting), Recep-tacles and Plugs, General Specification for 2)
NAS 1599, (Inactive) Connectors, General Purpose, Electrical, Miniature Circular, Environment Resisting, 200 °C Maximum Temperature 3)
1) Published as ASD Prestandard at the date of publication of this stan
...

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