EN 494:2012

SLOVENSKI STANDARD
01-april-2013
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SIST EN 494:2005+A3:2007
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Fibre-cement profiled sheets and fittings - Product specification and test methods
Faserzement-Wellplatten und dazugehörige Formteile - Produktspezifikation und
Prüfverfahren
Plaques profilées en fibres-ciment et accessoires - Spécifications du produit et méthodes
d'essai
Ta slovenski standard je istoveten z: EN 494:2012
ICS:
91.060.20 Strehe Roofs
91.100.40 &HPHQWQLL]GHONLRMDþDQL] Products in fibre-reinforced
YODNQL cement
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 494
NORME EUROPÉENNE
EUROPÄISCHE NORM
October 2012
ICS 91.100.40 Supersedes EN 494:2004+A3:2007
English Version
Fibre-cement profiled sheets and fittings - Product specification
and test methods
Plaques profilées en fibres-ciment et accessoires - Faserzement-Wellplatten und dazugehörige Formteile -
Spécifications du produit et méthodes d'essai Produktspezifikation und Prüfverfahren
This European Standard was approved by CEN on 11 August 2012.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2012 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 494:2012: E
worldwide for CEN national Members.

Contents Page
Foreword .4
1 Scope .5
2 Normative references .5
3 Terms and definitions .6
4 Symbols and abbreviations .7
5 Product requirements .8
5.1 General .8
5.1.1 Composition .8
5.1.2 Appearance and finish .8
5.2 Dimensions and tolerances .9
5.2.1 General .9
5.2.2 Categorisation by height of profile .9
5.2.3 Thickness .9
5.2.4 Tolerances on nominal dimensions. 10
5.3 Physical requirements and characteristics for fibre-cement profiled sheets . 11
5.3.1 General . 11
5.3.2 Apparent density. 11
5.3.3 Mechanical characteristics . 11
5.3.4 Water impermeability . 13
5.4 Durability requirements . 13
5.4.1 General . 13
5.4.2 Freeze-thaw . 13
5.4.3 Heat-rain . 13
5.4.4 Warm water . 14
5.4.5 Soak-dry . 14
5.5 Summary of characteristics and classification . 14
5.5.1 Summary of characteristics . 14
5.5.2 Classification . 14
5.6 Fire and safety . 15
5.6.1 External fire performance . 15
5.6.2 Reaction to fire . 15
5.6.3 Release of dangerous substances . 15
5.7 Product information. 15
6 Evaluation of conformity . 16
6.1 General . 16
6.2 Initial Type testing . 16
6.3 Factory Production Control (FPC) . 17
6.3.1 General . 17
6.3.2 Acceptance tests . 17
6.3.3 Equipment . 18
6.3.4 Raw materials and components . 19
6.3.5 Product testing and evaluation . 19
6.3.6 Non-conforming products . 19
6.4 Inspection of a consignment of finished products . 19
7 Test methods . 19
7.1 General . 19
7.2 Dimensional tests . 19
7.2.1 Dimensional tests for sheets . 19
7.2.2 Dimensional tests for fittings . 22
7.3 Tests for physical performance and characteristics . 22
7.3.1 Apparent density . 22
7.3.2 Mechanical characteristics . 23
7.3.3 Water impermeability . 27
7.3.4 Warm water . 27
7.3.5 Soak-dry . 28
7.4 Tests for climatic performance . 30
7.4.1 Freeze-thaw . 30
7.4.2 Heat-rain . 31
7.4.3 Freeze-thaw test for fittings. 32
7.5 Test for fire performance . 33
7.5.1 Test for external fire performance . 33
7.5.2 Test for reaction to fire . 33
8 Marking, labelling and packaging . 38
Annex A (normative) Figures . 40
Annex B (normative) Consignment inspection sampling . 52
Annex C (normative) Statistical method for determining the corresponding wet values or revised
dry specifications for the breaking load and/or bending moment when carrying out the
dry method of test for quality control purposes . 53
C.1 Procedure . 53
C.2 Determination of the correlation between the results of testing wet and dry specimens . 53
C.3 Determination of the regression line . 54
C.4 Determination of a value for wet testing from an obtained value for dry testing . 54
C.5 Determination of the minimum value specified for dry testing x corresponding to the
std
minimum value specified for wet testing in this document y . 55
std
Annex ZA (informative) Clauses of this European Standard addressing the provisions of the EU
Construction Products Directive . 57
ZA.1 Scope and relevant characteristics . 57
ZA.2 Procedure for the attestation of conformity of fibre cement profiled sheets and fittings . 59
ZA.2.1 Systems of attestation of conformity . 59
ZA.2.2 EC Declaration of conformity . 62
ZA.3 CE marking . 64
Bibliography . 66

Foreword
This document (EN 494:2012) has been prepared by Technical Committee CEN/TC 128 "Roof covering
products for discontinuous laying and products for wall cladding", the secretariat of which is held by NBN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by April 2013, and conflicting national standards shall be withdrawn at the
latest by April 2013.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 494:2004+A3:2007.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA which is an integral part of this document.
In comparison to the previous edition, the following paragraphs have been changed or added: 3.10, 3.11,5.1.1,
Table 2, 5.3.3.1, 5.3.3.4, 5.6.3, Table 6, 6.3.2, 7.4.2.1 and Annex ZA.
A distinction has been made between product appraisal (type tests) and routine quality control requirements
(acceptance tests).
The performance of a roof or another building part constructed with these products depends not only on the
properties of the product as required by this document, but also on the design, construction and installation of
the components as a whole in relation to the environment and conditions of use.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

1 Scope
This European Standard specifies the technical requirements and establishes methods of control and test as
well as acceptance conditions for fibre-cement profiled sheets and their fibre-cement fittings for one or more of
the following uses:
 roofing;
 internal wall finishes;
 external wall and ceiling finishes.
For the purpose of this European Standard, fibre-cement profiled sheets are classified according to their
height of corrugation and their mechanical characteristics.
This European Standard covers fibre-cement profiled sheets reinforced with fibres of different type as
specified in 5.1.1, with and without factory applied coating.
This European Standard does not include calculations with regard to works, design requirements, installation
techniques, wind uplift or rain proofing of the installed sheets.
NOTE Some of these requirements can be applied, after agreement, to curved sheets for specific applications.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
EN 197-1, Cement — Part 1: Composition, specifications and conformity criteria for common cements
CEN/TS 1187 Test methods for external fire exposure to roofs
EN 13501-1, Fire classification of construction products and building elements — Part 1: Classification using
test data from reaction to fire tests
EN 13501-5, Fire classification of construction products and building elements — Part 5: Classification using
data from external fire exposure to roofs tests
EN 13823, Reaction to fire tests for building products — Building products excluding floorings exposed to the
thermal attack by a single burning item
EN 15057, Fibre cement profiled sheets — Impact resistance test method
EN ISO 1716, Reaction to fire tests for products — Determination of the gross heat of combustion (calorific
value) (ISO 1716)
ISO 2602, Statistical interpretation of test results — Estimation of the mean — Confidence interval
ISO 2859-1, Sampling procedures for inspection by attributes — Part 1: Sampling schemes indexed by
acceptance quality limit (AQL) for lot-by-lot inspection
ISO 3951-1, Sampling procedures for inspection by variables — Part 1: Specification for single sampling plans
indexed by acceptance quality limit (AQL) for lot-by-lot inspection for a single quality characteristic and a
single AQL
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
profiled sheet
component the cross section of which consists of corrugations as in the examples shown in Figures A.1 to A.7
Note 1 to entry: The corrugations are defined by their pitch a and their height h.
3.2
acceptance test
test to establish whether a batch of sheets, drawn either from continuous production or from a consignment,
conforms to a specification
Note 1 to entry: Test methods and specification limit values are specified in this document. Sampling levels and
acceptance criteria are given in 6.3.2.
3.3
type test
test carried out to demonstrate conformity with the requirements of this document or for the approval of a new
product and/or when a fundamental change is made in formulation and/or method of manufacture, the effects
of which cannot be predicted on the basis of previous experience
Note 1 to entry: The test is performed on the as delivered product, but is not required for each production batch.
3.4
acceptable quality level (AQL)
quality level which in a sampling plan corresponds to a specified, relatively high probability of acceptance
Note 1 to entry: It is the maximum percent defective (or maximum number of defects per 100 units) that for purposes
of sampling inspection can be considered satisfactory as a process average.
Note 2 to entry: A sampling scheme with an AQL of 4 % means that batches containing up to 4 % defective items
have a high probability of acceptance.
3.5
as delivered
same condition as the producer intends to supply the product after completing all aspects of the process
including maturing and, when appropriate, painting
3.6
short sheet
sheet having a length less than or equal to 0,9 m
3.7
long sheet
sheet having a length greater than 0,9 m
3.8
upper face
face normally exposed to the weather
3.9
under face
reverse of the upper face
3.10
N.T.
fibre-cement slates and fittings of type NT cover products made using a non-asbestos technology
3.11
ambient laboratory conditions
ambient laboratory conditions are a temperature of (23 ± 5) °C and a relative humidity of (50 ± 20) %
4 Symbols and abbreviations
a 1. pitch of the corrugations in millimetres
2. one of the coefficients of the regression line (Annex C)
b 1. dimension of the specimen parallel to the supports in either the breaking load test or the bending
moment test in millimetres
2. one of the coefficients of the regression line (Annex C)

d apparent density of the sheet in grams per cubic centimetres
e thickness of the sheet in millimetres
f increase in deflection between applying 20 % and 70 % of the specified load in the breaking load test
in millimetres
F load at rupture from either the breaking load test or the bending moment test in newtons
F load at rupture per metre width from the breaking load test in newtons
s
h height of the corrugations in millimetres
h height of the edge of the descending corrugation in millimetres
od
h height of the edge of the ascending corrugation in millimetres
om
l length of the sheet in millimetres
l clear span between the supports in the breaking load test or span between the centre of the supports
s
in the bending moment test in millimetres
L upper estimate of the mean breaking load or bending moment at 95 % confidence level
L lower estimate of the mean breaking load or bending moment at 95 % confidence level
m mass of the specimen after drying in grams
M bending moment at rupture per metre length from the bending moment test in newton metres per
metre
R ratio of estimate L to estimate L
L 2 1
s standard deviation of the specimens with mean X
1 1
s standard deviation of the specimens with mean X
2 2
V volume of the test specimen in cubic centimetres
x actual result obtained when dry testing
o
w width of the sheet in millimetres
X mean value of the test results (bending strength or bending moment) of the control specimens (first
lot) for a type test
X mean value of the test results (bending strength or bending moment) of the specimens after a type
test
x minimum value to be used as the specification for the dry method of test. This value is calculated at
std
the 97,5 % lower confidence level from the value y specified for the wet method of test in this
std
document
y value calculated from the value obtained from a specimen tested dry, which is the estimate at the
o
97,5 % lower confidence level of the value expected from a specimen tested wet
y minimum value specified in the standard for wet testing
std
5 Product requirements
5.1 General
5.1.1 Composition
Fibre-cement profiled sheets and fittings shall consist of cement or other pozzolanic material reinforced by
fibres. The cement shall comply with EN 197-1 or an agreed technical specification.
This European Standard covers fibre-reinforced cement profiled sheets and fittings of type NT.
The reinforcing fibres shall be one or more of the following forms:
 discrete elements randomly dispersed;
 continuous strands or tapes;
 nets or webs.
Process aids, fillers and pigments which are compatible with the composite may be added.
5.1.2 Appearance and finish
The sheets may be left with their natural colour, or colouring matters may be added in the composition; they
may also receive adherent coloured or uncoloured coatings on their surface.
Variations of the surface appearance, which do not impair the characteristics of the sheets as defined in this
document, are permitted.
On exposure, the surface and/or its coating will be affected by weathering which may vary with site, location,
aspect, pitch of roof and duration of exposure. Any deterioration in this respect shall not detract from the
minimum mechanical and physical characteristics as specified in this document or from the function of the
sheet as a durable element.
Edges shall be straight and clean.
Sheets may have mitred or pre-mitred corner(s) and/or may be predrilled for fixing.
The fittings shall have a general appearance and finish compatible with the sheets with which they are to be
used. They may be supplied with holes for fixing.
5.2 Dimensions and tolerances
5.2.1 General
The manufacturer shall specify the nominal dimensions.
NOTE See 5.7 for designation and information.
Fittings shall have nominal dimensions and shapes determined by the manufacturer and appropriate to the
corresponding corrugated section sheets.
5.2.2 Categorisation by height of profile
The sheets are divided into five categories, depending on the nominal height of the corrugations, according to
Table 1 (examples of profiles are shown in Figures A.1 to A.7).
Table 1 — Categorisation by height of profile
h
Category
(mm)
A 15 to 30
B 25 to 45
C 40 to 80
D 60 to 120
E 90 to 150
5.2.3 Thickness
The thickness of the sheets shall either:
 be approximately constant across the width of the profile, as shown in Figure A.8a, or
 vary regularly from the crowns and valleys to the flanks of the corrugations, as shown in Figure A.8b.
When measured in accordance with 7.2.1.3, the minimum individual thickness for each category shall be as
specified in Table 2.
Table 2 — Minimum individual thickness
Minimum individual thickness
h
(mm)
Category
(mm)
A 15 to 30 4,0
B 25 to 45 5,0
C 40 to 80 5,2
D 60 to 120 5,5
E 90 to 150 6,0
NOTE A special Class Z is allowed in Category A with a minimum individual thickness of 3,5 mm.

5.2.4 Tolerances on nominal dimensions
5.2.4.1 Profiled sheets
When measured in accordance with 7.2, the allowable dimensional variations shall be as follows:
a) on the pitch a:
Tolerances
a
± 1,5 mm
a ≤ 75 mm
± 2,0 mm
75 mm < a ≤ 180 mm
± 2,5 mm
180 mm < a ≤ 260 mm
± 3,0 mm
260 mm < a
b) on the height h:
Tolerances
h
± 2,0 mm
15 mm ≤ h ≤  45 mm
± 3,0 mm
45 mm ≤ h ≤ 150 mm
c) on the length l : ± 10 mm;
+10
d) on the width w : mm
−5 ;
e) on nominal thickness e:
The average thickness measured in accordance with 7.2.1.3 shall be within ± 10 % and not more than
± 0,6 mm of the nominal thickness.
f) on the squareness of the sheet:
Out of squareness ≤ 6,0 mm.
g) on the height of edges:
This tolerance applies only for sheets having a rising edge on one side and a descending edge on the
other side, and where it is required by the installation technique in order to ensure weather tightness
and/or geometrical fit.
The producer shall use the tolerances specified in installation standards or regulations, or if none are given,
he shall specify them in his literature.
5.2.4.2 Fittings
When measured in accordance with 7.2, the tolerances on nominal dimensions shall be as follows:
a) on length and width ± 10 mm;
b) on the average thickness ± 1 mm.
5.3 Physical requirements and characteristics for fibre-cement profiled sheets
5.3.1 General
Mechanical and material properties are determined for products as delivered, whenever practical. The results
shall be identified as applying to coated or uncoated products.
NOTE See 6.3 for statistical interpretation.
5.3.2 Apparent density
The manufacturer’s literature shall specify the minimum apparent density of the sheets. The sheet shall have
an apparent density equal to or greater than that specified by the manufacturer when tested in accordance
with 7.3.1.
5.3.3 Mechanical characteristics
5.3.3.1 Breaking load
There are two classes for sheets of length greater than 0,9 m depending on the minimum breaking load for
each category.
When tested in accordance with 7.3.2.1, the sheets shall have a breaking load, for a span of 1,1 m, at least
equal to the values specified in Table 3.
Table 3 — Minimum breaking load
Minimum breaking loads
per metre width for a span of 1,1 m
h
(N/m)
Category
(mm)
Class 1 Class 2
A 15 to 30 1400 1250
B 25 to 45 2 500 2 000
C 40 to 80 4 250 3 500
D 60 to 120 7 000 5 500
E 90 to 150 12 500 8 500
NOTE A special Class 3 is allowed in Category A with a minimum breaking load of 750 N/m.

5.3.3.2 Deflection
When tested in accordance with 7.3.2.1, the increase in deflection of sheets of length greater than 0,90 m
measured between applying 20 % and 70 % of the minimum load specified for their class (see Figure A.24)
shall not exceed:
-
3 2
f ≤ 0,7 x 10 x l /h
s
where
f is the increase in deflection, in millimetres;
ls is the clear span, in millimetres;
h is the nominal height of corrugation, in millimetres.
5.3.3.3 Bending moment
When tested in accordance with 7.3.2.2, the minimum bending moment per metre length at rupture of the
sheets shall be as specified in Table 4.
Table 4 — Minimum bending moment
Minimum bending moment
per metre length at rupture
(Nm/m)
h
Category
Length > 0,9 m
(mm)
Class X Class Y Length ≤ 0,9 m

A 15 to 30 40 30 25
B 25 to 45 55 40 30
C 40 to 80 55 40 30
D 60 to 120 55 45 40
E 90 to 150 55 45 -
NOTE A special Class Z is allowed in Category A with a minimum bending moment of 20 Nm/m.

5.3.3.4 Impact resistance
Where required, impact resistance shall be determined in accordance with EN 15057.
5.3.4 Water impermeability
When tested in accordance with 7.3.3, traces of moisture may appear on the under face of the sheets, but in
no instance shall there be any formation of drops of water.
5.4 Durability requirements
5.4.1 General
Mechanical and material properties are normally determined for as delivered products. The results shall be
identified as applying to coated or uncoated material. The performance of the coating in the tests specified in
5.4.2 and 5.4.3 shall not be considered in the assessment of the product.
5.4.2 Freeze-thaw
5.4.2.1 Freeze-thaw — Fibre cement profiled sheets
When tested in accordance with 7.4.1, after 100 freeze-thaw cycles, the ratio R as defined in 7.4.1.4 shall be
L
not less than 0,70.
5.4.2.2 Freeze-thaw — Fibre cement fittings
When tested as specified in 7.4.3, any visible alteration shall not be of such a degree as to affect the
performance in use.
5.4.3 Heat-rain
When tested in accordance with 7.4.2, after 50 heat-rain cycles any visible cracks, delamination or other
defects in the fibre-cement sheets shall not be of such degree as to affect their performance in use.
(a) Water tightness is assessed according to 5.3.4.
(b) Warping and bowing are visually assessed.
5.4.4 Warm water
When tested in accordance with 7.3.4, after 56 days immersion at 60 °C, the ratio R of the sheet as defined
L
in 7.3.4.4 shall not be less than 0,70.
5.4.5 Soak-dry
When tested in accordance with 7.3.5, after 50 soak-dry cycles, the ratio R of the sheet as defined in 7.3.5.4
L
shall be not less than 0,70.
NOTE The value of RL= > 0,7 takes into account the severity of the hygrothermal loads as specified in the type tests
for soak/dry, warm water and freeze/thaw. Experience has shown that products satisfying this requirement are fit for their
intended use.
5.5 Summary of characteristics and classification
5.5.1 Summary of characteristics
Table 5 gives the differences between acceptance characteristics for long sheets and short sheets.
Table 5 — Acceptance characteristics
Long sheets (length > 0,9 m) Short sheets
Height Breaking Bending moment
Bending
Minimum Minimum
Category corrugations load (N/m) at rupture (Nm/m)
moment
thickness thickness
(mm)
at rupture
Class 1 Class 2 Class X Class Y
(mm) (mm)
(Nm/m)
A 15 to 30 4,0 1 400 1 250 40 30 3,5 25
B 25 to 45 5,0 2 500 2 000 55 40 4,0 30
C 40 to 80 5,2 4 250 3 500 55 40 4,0 30
D 60 to 120 5,5 7 000 5 500 55 45 5,0 40
E 90 to 150 6,0 12 500 8 500 55 45 - -
NOTE A special Class 3Z is allowed in Category A with a minimum individual thickness of 3,5 mm, a minimum
breaking load of 750 N/m and a minimum bending moment of 20 Nm/m.

5.5.2 Classification
5.5.2.1 Long sheets (length > 0,9 m)
The two types of long sheets are classified according to the following criteria:
 Nominal height of corrugations category: A, B, C, D, E
 Breaking loads class:   1, 2, 3
 Bending moments class:   X, Y, Z
EXAMPLE 1 B 2Y means height of corrugations between 25 mm and 45 mm, minimum breaking load 2 000N/m,
minimum bending moment 40 Nm/m.
EXAMPLE 2 C 1X means height of corrugations between 40 mm and 80 mm, minimum breaking load 4 250 N/m,
minimum bending moment 55 Nm/m.
5.5.2.2 Short sheets (length ≤≤≤≤ 0,9 m)
Short sheets are classified according to the nominal height of corrugations in Categories A, B, C and D.
5.6 Fire and safety
5.6.1 External fire performance
When subject to regulatory requirements, the external fire performance of the sheets shall be declared in
accordance with 7.5.1.
5.6.2 Reaction to fire
When subject to regulatory requirements, the reaction to fire of the sheets or fittings shall be declared in
accordance with 7.5.2.
5.6.3 Release of dangerous substances
Materials used in products shall not release any dangerous substances in excess of the maximum permitted
levels specified in a relevant European Standard for the material or permitted in the national regulations of the
member state of destination (see notes in ZA.1 and ZA.3).
5.7 Product information
The designation of the sheet shall include at least the following:
 type of product (see 5.1.1);
 name of the profile;
 class;
 category;
 size.
The manufacturer shall include the following in his literature:
a) designation of the sheet as above;
b) shape of the profile;
c) number of complete corrugations;
d) nominal values for
1) pitch,
2) height of corrugations,
3) thickness,
4) height of edges, where applicable,
5) length,
6) width;
e) minimum apparent density;
f) information relevant to the handling and installation.
6 Evaluation of conformity
6.1 General
The conformity of products with the requirements of this document shall be demonstrated by:
 initial type testing; and
 factory production control by the manufacturer.
6.2 Initial Type testing
Type tests shall be carried out on products as delivered. If several formats or sizes of the same nominal
thickness are being produced from the same composition and by the same production method, type tests only
need to be carried out on one size of each nominal thickness.
All characteristics listed in Table 6 shall be subject to initial type testing, except reaction to fire Class A1
without testing and external fire performance "deemed to satisfy" products.
Testing of mechanical characteristics is normally carried out with the upper face in compression. If required to
establish a relationship between upper and under face testing where significant differences are expected or if
required for design purposes, the load shall be applied on the under face. Results obtained for under face
testing are not relevant for classification.
Initial type testing shall be performed to demonstrate conformity to this document. Tests previously performed
in accordance with the provisions of this document (same product, same characteristic(s), test method,
sampling procedure, same attestation of conformity, etc.) may be taken into account. In addition, initial type
testing shall be performed for the approval of a new product, or a fundamental change in formulation or
method of manufacture, the effects of which cannot be predicted on the basis of previous experience.
The results of all type tests shall be recorded and held by the manufacturer for at least five years after
production of products covered by the type test have ceased production.
Whenever a change occurs in the fibre-cement sheet design, the raw material or supplier of components, or
the production process, which would change significantly one or more of the characteristics, the type test shall
be performed for the appropriate characteristic(s).
Table 6 — Number of sheets and fittings and compliance criteria
Assessment Number of Compliance
Characteristic Requirement
method samples criteria
5.3.3 5.3.3 Tables 3
At least 10
Mechanical resistance (sheets) (excluding 7.3.2 and 4 apply 4%
samples
5.3.3.4) AQL
See See
Impact resistance 5.3.3.4 EN 15057
EN 15057 EN 15057
Density (sheets) 5.3.2 7.3.1 7.3.1 5.3.2 and 7.3.1
External fire performance
5.6.1 7.5.1 7.5.1 7.5.1
(sheets)
Reaction to fire (sheets and
5.6.2 7.5.2 7.5.2 7.5.2
fittings)
Water impermeability (sheets) 5.3.4 7.3.3 3 test sheets 5.3.4
Dimensional variations (sheets and At least 10
5.2 7.2 5.2.3 and 5.2.4
fittings samples
Release of dangerous
5.6.3 5.6.3 5.6.3
substances (sheets and fittings)
5.4.4 and 7.3.4.4
Warm water (sheets) 5.4.4 7.3.4 20 samples

5.4.5 and 7.3.5.4
Soak/dry (sheets) 5.4.5 7.3.5 20 samples

Freeze-thaw (sheets) 5.4.2 7.4.1 20 samples 5.4.2 and 7.4.1.4
Freeze-thaw (fittings) 5.4.2 7.4.3 5 samples 5.4.2
Heat-rain (sheets) 5.4.3 7.4.2 12 or 9 samples 5.4.3 and 7.4.2.4

6.3 Factory Production Control (FPC)
6.3.1 General
The manufacturer shall establish, document and maintain a FPC system to ensure that the products placed on
the market conform to the stated performance characteristics. The FPC system shall consist of procedures,
regular inspections and tests and/or assessments and the use of the results to control raw and other incoming
materials or components, equipment, the production process and the product.
A manufacturer who has established a Quality Management System according to EN ISO 9001 and made
specific to the requirements of this standard’, is considered to satisfy the above requirements.
The results of inspections, tests or assessments requiring action shall be recorded, as shall the action(s)
taken.
6.3.2 Acceptance tests
The specifications of acceptance tests apply to the product as delivered, but may be carried out at an earlier
stage of maturity.
Sampling from continuous production testing
 on the base sheet prior to coating,
 in conditions other than in Table 8,
is acceptable provided that it has been statistically established (see Annex C) that compliance with the
requirements given in Table 3 is ensured.
Acceptance tests can also be used to confirm that a batch of sheets or fittings conforms to the standard, e.g.
in conjunction with type tests or for receiving inspection.
The tests include the measurement of:
 dimensions - length, width and thickness (methods specified in 7.2.1);
 apparent density (method specified in 7.3.1, for sheets only);
 mechanical characteristics - bending strength (method specified in 7.3.2, for sheets only).
The sampling schemes provided in ISO 2859-1 and ISO 3951-1, with an AQL of 4 % and an inspection level
S3, ensure that for large batches approximately 95 % of the items fulfil the requirements.
Table 7 — Minimum sampling schemes
Profiled sheets
Pitch
Height of corrugations ISO 2859-1
Thickness Inspection by attribute
Height of edge (where applicable) Double sampling
Length AQL 4 %
Width Level S
Apparent density
ISO 3951-1
Breaking load
Inspection by variable; method s or σ
Bending moment AQL 4 %
Level S
Fittings
Length
The same as for the dimensional
Width
characteristics of fibre-cement sheets
Thickness
6.3.3 Equipment
All weighing, measuring and testing equipment shall be calibrated and regularly inspected according to
documented procedures, frequencies and criteria.
6.3.4 Raw materials and components
The specification of all incoming raw materials and components shall be documented, as shall the inspection
scheme for ensuring conformity.
6.3.5 Product testing and evaluation
The manufacturer shall establish procedures to ensure that the declared values of all of the characteristics are
maintained.
6.3.6 Non-conforming products
Non-conforming products shall be separated and handled according to documented procedures.
6.4 Inspection of a consignment of finished products
Inspection of a consignment of finished products is not a requirement of this document but if, in special cases,
it is demanded by the customer, it may be carried out in accordance with Annex B, ISO 2859-1 and
ISO 3951-1.
7 Test methods
7.1 General
This part of the standard details both acceptance and initial type testing.
7.2 Dimensional tests
7.2.1 Dimensional tests for sheets
7.2.1.1 Measurement of pitch and height of corrugation
7.2.1.1.1 Preparation of specimen
The specimen shall be a complete sheet as delivered without conditioning.
7.2.1.1.2 Apparatus
7.2.1.1.2.1 Flat surface with dimensions appropriate to the dimensions of the sheets.
7.2.1.1.2.2 Steel cylindrical bars of 200 mm length with conical points fitted at the axis on one end and
of large enough diameter to touch the flanks of the corrugations of the sheet.
7.2.1.1.2.3 Micrometer with hemispherical head accurate to 0,1 mm.
7.2.1.1.2.4 Metal ruler accurate to 0,5 mm.
7.2.1.1.3 Procedure
7.2.1.1.3.1 Measurement of the pitch a
Lay the sheets flat and square on the surface (see Figure A.14), ensuring that the valley of every corrugation
is in contact with it.
At one end of the sheet, lay the cylindrical bars in each valley of the corrugations with the conical point slightly
out from the end of the sheet (see Figures A.9 to A.12).
Measure to the nearest 0,5 mm with the ruler the distance between consecutive conical points.
Any other method of measurement with the same accuracy may be used.
7.2.1.1.3.
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