EN 17141:2020
(Main)Cleanrooms and associated controlled environments - Biocontamination control
Cleanrooms and associated controlled environments - Biocontamination control
This document establishes the requirements, recommendations and methodology for microbiological contamination control in clean controlled environments. It also sets out the requirements for establishing and demonstrating microbiological control in clean controlled environments.
This document is limited to viable microbiological contamination and excludes any considerations of endotoxin, prion and viral contamination.
There is specific guidance given on common applications, including Pharmaceutical and BioPharmaceutical, Medical Devices, Hospitals and Food.
Reinräume und zugehörige Reinraumbereiche - Biokontaminationskontrolle
Dieses Dokument legt die Anforderungen, Empfehlungen und Methodiken für die mikrobiologische Kontaminationskontrolle in auf Sauberkeit kontrollierten Bereichen fest. Darüber hinaus legt dieses Dokument die Anforderungen an die Erstellung und den Nachweis der mikrobiologischen Kontrolle in auf Sauberkeit kontrollierten Bereichen fest.
Dieses Dokument beschränkt sich auf lebensfähige mikrobiologische Kontamination und schließt alle Betrachtungen endotoxiner, proteinös-infektiöser und viraler Kontamination aus.
Es bestehen spezifische Leitfäden zu gemeinsamen Anwendungen, einschließlich Pharma/Biopharma, Medizinprodukte, Krankenhäuser und Lebensmittel.
Salles propres et environnements maîtrisés apparentés - Maîtrise de la biocontamination
Le présent document établit les exigences, les recommandations et la méthodologie relatives à la maîtrise de la contamination microbiologique en environnement propre maîtrisé. Il définit également les exigences à mettre en œuvre pour établir et démontrer la maîtrise microbiologique en environnement propre maîtrisé.
Le présent document se limite à la contamination microbiologique viable et exclut toute considération quant à la contamination par endotoxine, par prion et par virus.
Il fournit des recommandations spécifiques concernant certains domaines d‘activités courants, comme les secteurs pharmaceutiques et biopharmaceutiques, les dispositifs médicaux, les hôpitaux et l’agro alimentaire.
Čiste sobe in podobna nadzorovana okolja - Kontrola biokontaminacije
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-november-2020
Nadomešča:
SIST EN ISO 14698-1:2004
SIST EN ISO 14698-2:2004
SIST EN ISO 14698-2:2004/AC:2007
Čiste sobe in podobna nadzorovana okolja - Kontrola biokontaminacije
Cleanrooms and associated controlled environments - Biocontamination control
Reinräume und zugehörige Reinraumbereiche - Biokontaminationskontrolle
Salles propres et environnements maîtrisés apparentés - Maîtrise de la biocontamination
Ta slovenski standard je istoveten z: EN 17141:2020
ICS:
13.040.35 Brezprašni prostori in Cleanrooms and associated
povezana nadzorovana controlled environments
okolja
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 17141
EUROPEAN STANDARD
NORME EUROPÉENNE
August 2020
EUROPÄISCHE NORM
ICS 13.040.35
English Version
Cleanrooms and associated controlled environments -
Biocontamination control
Salles propres et environnements maîtrisés apparentés Reinräume und zugehörige Reinraumbereiche -
- Maîtrise de la biocontamination Biokontaminationskontrolle
This European Standard was approved by CEN on 4 November 2019.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 17141:2020 E
worldwide for CEN national Members.
Contents Page
European foreword . 5
Introduction . 6
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 8
4 Establishment of microbiological control . 11
4.1 General . 11
4.2 Establishing a formal system for microbiological control . 11
4.3 Microbiological contamination control system quality attributes . 12
4.4 Identification of all potential sources and routes of microbiological contamination . 12
4.4.1 General . 12
4.4.2 Sources of microbiological contamination . 13
4.4.3 Routes of transfer of microbiological contamination . 13
4.5 Risk assessment . 14
4.6 Establishment of microbiological environmental monitoring plan . 14
4.6.1 General . 14
4.6.2 Monitoring locations . 14
4.6.3 Monitoring frequencies . 14
4.7 Establishment of alert and action limits . 15
4.8 Establishment of documentation system . 15
4.9 Personnel education and training . 15
5 Demonstration of microbiological control . 16
5.1 Trending . 16
5.2 Verification of the formal microbiological control system . 16
5.2.1 General . 16
5.2.2 Out of specification (OOS) investigation . 16
5.2.3 Records . 16
5.2.4 Sample tracking . 17
5.2.5 Integrity of results . 17
5.2.6 Data recording . 17
5.2.7 Data evaluation . 17
5.2.8 Trend analysis . 18
6 Microbiological measurement methods . 18
6.1 General . 18
6.2 Choice of sampling method. 18
6.3 Volumetric air samplers . 19
6.4 Culture media and incubation . 19
6.5 Incubators . 19
Annex A (informative) Guidance for life science pharmaceutical and biopharmaceutical
applications . 20
A.1 Introduction . 20
A.2 Risk/impact assessment . 21
A.3 Demonstrating control . 21
Annex B (informative) Guidance for life science medical device applications . 22
B.1 Introduction . 22
B.2 Risk assessment . 22
B.2.1 General . 22
B.2.2 Example 1: Sterile - terminal sterilisation is possible from a packaged product . 24
B.2.3 Example 2: Sterile – No terminal sterilisation is possible due to product properties . 25
B.2.4 Example 3: Non-sterile products . 25
B.3 Establishing Microbiological Control . 26
B.3.1 Microbiological contamination limits . 26
B.3.2 Additional microbiological control considerations . 27
B.4 Demonstrating microbiological control . 27
B.4.1 Enumeration as part of measurement methods (Clause 6) . 27
B.4.2 Methods for sampling . 27
B.4.3 Microbiological Environmental Monitoring (EM) plan . 27
B.5 Other informative annexes for Medical Device applications . 29
Annex C (informative) Guidance for healthcare/hospital applications . 30
C.1 Introduction . 30
C.2 Establishing control in a healthcare/hospital application . 30
C.3 Risk assessment for operating room hospital applications . 30
Annex D (informative) Guidance for food applications . 31
D.1 Introduction . 31
D.2 Establishment of microbiological control . 31
D.3 Microbiological cleanliness levels for monitoring . 32
D.4 Demonstration of microbiological control . 33
D.5 Example for food manufacture . 33
Annex E (informative) Guidance on culture based microbiological measurement methods
and sampler verification . 35
E.1 General . 35
E.2 Air sampling . 35
E.2.1 Volumetric air samplers. 35
E.2.2 Settle plates. 37
E.3 Surface sampling . 37
E.3.1 General . 37
E.3.2 Contact plates and strips . 37
E.3.3 Swabs and sponges . 38
E.4 Microbiological growth media . 38
E.4.1 General . 38
E.4.2 Media suitability (media sterility and ability to support growth) . 38
E.4.3 Media dehydration . 39
E.4.4 Media disinfectant inhibition . 39
E.4.5 Plate incubation . 39
E.5 Validation of air samplers . 39
E.5.1 General . 39
E.5.2 Physical collection efficiency. 39
E.5.3 Biological collection efficiency . 40
E.6 Experimental method . 40
E.6.1 Aerosol chamber method . 40
E.6.2 Simplified laboratory method . 42
E.6.3 Incubation . 43
E.6.4 Collection efficiency calculations from testing results . 43
E.6.5 Air sampler revalidation . 44
Annex F (informative) Rapid microbiological methods (RMM) and alternative real time
microbiological detection methods (AMMs) . 45
F.1 General . 45
F.2 Implementation of RMMs and AMMs . 45
F.3 Validation of RMMs and AMMs . 46
F.3.1 General . 46
F.3.2 Acceptance criteria considerations . 47
F.3.3 Verification test execution considerations . 47
F.4 Action and alert levels . 47
F.4.1 Setting action and alert levels . 47
F.4.2 Result outside of action and alert levels . 47
Bibliography . 48
European foreword
This document (EN 17141:2020) has been prepared by Technical Committee CEN/TC 243 “Cleanroom
technology”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by February 2021, and conflicting national standards
shall be withdrawn at the latest by February 2021.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 14698-1:2003, EN ISO 14698-2:2003 and
EN ISO 14698-2:2003/AC:2006.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Introduction
Clean controlled environments are used to control and limit microbiological contamination where there
is a risk to product quality, patient or consumer.
In this document the term “clean controlled environments” is used to cover cleanrooms, clean zones,
controlled zones, clean areas and clean spaces.
This document gives guidance on best practice for establishing and demonstrating control of airborne
and surface microbiological contamination in clean controlled environments. This document describes
the requirements for microbiological contamination control and provides guidance on the qualification
and verification of clean controlled environments.
In order to establish microbiological control, it is important to understand the risks of microbiological
contamination. This is achieved by considering the sources of microbiological contamination, the
associated microbiological concentrations and the likelihood of transfer and the impact on product
quality, the patient or the consumer.
A formal system of microbiological control identifies, controls and monitors microbiological
contamination on an ongoing basis. This is a process of continuous improvement and the principles of
Plan – Do – Check – Act (PDCA) apply, as shown in Figure 1.
Figure 1 — Application of PDCA as the system for microbiological control
This document provides general guidance and considerations for a number of different applications. It
is expected to have particular use in the Pharmaceutical, Biopharmaceutical, Medical Devices and other
Life Science industries, as well as in Healthcare and Hospitals, Food, and related applications which use
clean controlled environments.
In the regulated Pharmaceutical and Biopharmaceutical manufacturing sector there are already many
applicable standards and regulatory guidelines. These include the EU Annex 1 GMP [31] guidance on the
manufacture of Sterile Medicinal products and the FDA Aseptic Processing guidance [32]. The European
and United States Pharmacopoeias also provide some guidance on certain related topics. There are
numerous other documents and technical papers available from industry associations including the
Parenteral Drugs Association (PDA), International Society of Pharmaceutical Engineering (ISPE) and
Pharmaceutical Healthcare Sciences Society (PHSS). While there are regulations and standards on risk
management of medical devices, for example EN ISO 14971 [2], there is less guidance on the
microbiological control of clean controlled environments.
In the Healthcare and Hospital sector there are EU Directives, including the Tissue and Blood Directives
for specialist and similar clean controlled environments. There are national standards and guidelines
for specialised Operating Theatres, Isolation units, Immuno-compromised wards as part of infection
control. In addition, Hospital Pharmacy aseptic compounding units, Radiopharmacies and specialist
laboratories such as Stem Cell typically refer to Life Science industry guidance documents.
In the Food and consumer related industries, while there are regulations and standards on food,
beverages and cosmetics for example there is insufficient guidance regarding microbiological control in
clean controlled environments.
This document includes a number of informative annexes that provide further guidance on
biocontamination control in specific applications, and includes, for example:
— tables of microbiological cleanliness levels for monitoring of microbiological contamination in
certain types of clean controlled environments;
— guidance in specific areas of microbiological control relating to the choice of environmental
monitoring (EM) sampling methods, the management and trending of collected data and the role of
alternative and real time microbiological detection systems;
— appropriate methods for establishing control, selecting appropriate alert and action levels and
target levels as necessary;
— establishing a microbiological environmental monitoring plan as part of demonstrating control of
the clean controlled environment.
1 Scope
This document establishes the requirements, recommendations and methodology for microbiological
contamination control in clean controlled environments. It also sets out the requirements for
establishing and demonstrating microbiological control in clean controlled environments.
This document is limited to viable microbiological contamination and excludes any considerations of
endotoxin, prion and viral contamination.
There is specific guidance given on common applications, including Pharmaceutical and
BioPharmaceutical, Medical Devices, Hospitals and Food.
2 Normative references
The following document is referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN ISO 14644-1:2015, Cleanrooms and associated controlled environments — Part 1: Classification of air
cleanliness by particle concentration (ISO 14644-1:2015)
3 Terms and definitions
For the purposes of this document, biocontamination control and microbiological control are
synonymous, and the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia. available at http://www.electropedia.org/
— ISO Online browsing platform: available at http://www.iso.org/obp
3.1
action level
level set by the user in the context of controlled environments, which, when exceeded, requires
immediate intervention, including investigation of cause, and corrective action
3.2
alert level
level set by the user in the context of controlled environments, giving early warning of a drift from
normal conditions, which, when exceeded, should result in increased attention to the process
3.3
clean controlled environment
defined zone in which microbiological contamination is controlled by specified means
3.4
cleanroom
room within which the number concentration of airborne particles is controlled and classified, and
which is designed, constructed and operated in a manner to control the introduction, generation, and
retention of particles inside the room
Note 1 to entry: The class of airborne particle concentration is specified.
Note 2 to entry: Levels of other cleanliness attributes such as chemical, viable or nanoscale concentrations in
the air, and also surface cleanliness in terms of particle, nanoscale, chemical and viable concentrations may also be
specified and controlled.
Note 3 to entry: Other relevant physical parameters may also be controlled as required, e.g. temperature,
humidity, pressure, vibration and electrostatic.
[SOURCE: EN ISO 14644-1:2015, 3.1.1, [1]]
3.5
clean zone
defined space within which the number concentration of airborne particles is controlled and classified,
and which is constructed and operated in a manner to control the introduction, generation, and
retention of contaminants inside the space
Note 1 to entry: The class of airborne particle concentration is specified.
Note 2 to entry: Levels of other cleanliness attributes such as chemical, viable or nanoscale concentrations in
the air, and also surface cleanliness in terms of particle, nanoscale, chemical and viable concentrations may also be
specified and controlled.
Note 3 to entry: A clean zone(s) may be a defined space within a cleanroom or may be achieved by a separative
device. Such a device may be located inside or outside a cleanroom.
Note 4 to entry: Other relevant physical parameters may also be controlled as required, e.g. temperature,
humidity, pressure, vibration and electrostatic.
[SOURCE: EN ISO 14644-1:2015, 3.1.2, [1]]
3.6
colony forming unit
formation of a single macroscopic colony after the introduction of one or more microorganisms to
microbiological growth media
Note 1 to entry: One colony forming unit is expressed as 1 cfu.
3.7
critical control point
specific point, procedure, or step in the process at which control can be exercised to reduce, eliminate,
or prevent the possibility of microbiological contamination
3.8
critical zone
designated space within the clean controlled environment used to control microbiological
contamination
3.9
culturable
having the ability to grow and form colony forming units (cfu), using microbiological culturing
techniques
3.10
environmental monitoring
EM
measurement of specified parameters at periodic intervals within a clean controlled environment
3.11
microorganism
entity of microscopic size encompassing bacteria fungi protozoa and viruses
Note 1 to entry: Microbe is synonymous with microorganism.
Note 2 to entry: The use of the term microorganism in this standard includes bacteria, yeast and moulds only.
[SOURCE: ISO 17665-1:2006, 3.25, [50]]
3.12
microorganism of interest
microbiological contamination that has been identified as harmful to the product or the process, or the
intended recipient of the product within the clean controlled environment
Note 1 to entry: This includes commonly used terms such as objectionable species, microorganism of concern
or Pathogenic microorganisms or specified microorganisms.
3.13
risk assessment
actions to determine the likelihood and consequences of microbiological contamination within the clean
controlled environment
3.14
sterile
free from viable microorganisms
[SOURCE: ISO/TS 11139:2018, [51]]
3.15
sterilisation
validated process used to render a product free from viable microorganisms
[SOURCE: ISO/TS 11139:2018, [51]]
3.16
target level
defined level set by the user as a goal for routine operations, for the user's own purpose
3.17
validation
confirmation, through the provision of objective evidence that the requirements for a specific intended
use or application have been fulfilled
Note 1 to entry: The objective evidence needed for a validation is the result of a test or other form of
determination such as performing alternative calculations or reviewing documents.
Note 2 to entry: The word “validated” is used to designate the corresponding status.
Note 3 to entry: The use conditions for validation can be real or simulated.
[SOURCE: EN ISO 9000:2015]
3.18
verification
confirmation, through the provision of objective evidence, that specified requirements have been
fulfilled
Note 1 to entry: The objective evidence needed for a verification can be the result of an inspection or of other
forms of determination such as performing alternative calculations or reviewing documents.
Note 2 to entry: The activities carried out for verification are sometimes called a qualification process.
Note 3 to entry: The word “verified” is used to designate the corresponding status.
[SOURCE: ISO 9000:2015]
3.19
viable
microorganism, alive and either culturable or non culturable
3.20
viable particle
particle that contains one or more living microorganism
4 Establishment of microbiological control
4.1 General
When the clean controlled environment is classed as a cleanroom or clean zone the requirements of
EN ISO 14644-1, shall be complied with.
4.2 Establishing a formal system for microbiological control
A system to maintain appropriate microbiological contamination control shall be established,
implemented and maintained. The system shall identify, control and monitor factors that can affect
microbiological contamination of the product. The outputs of the system shall be documented
There are a number of accepted microbiological contamination control systems that utilise a quality
risk management approach [2], [3], [5], [6], [8] [9]; the selected system shall be appropriate and
verified.
4.3 Microbiological contamination control system quality attributes
The microbiological contamination control system shall consider the following steps:
a) identification of all potential microbiological contamination sources and routes of contamination in
the clean controlled environment, deemed microorganisms of interest;
b) assessment of the risk from these sources and routes and, where appropriate, introduce or improve
microbiological contamination control methods to reduce the identified risks;
c) establishment of a monitoring schedule, with valid sampling methods, to monitor the
microbiological contamination source, or their control methods or both;
d) establishment of alert and action levels, and where appropriate target levels, with measures to be
taken when required, if these levels are exceeded;
e) verification on a continuing basis, that the microbiological contamination control system is effective
and meeting agreed performance parameters by reviewing product contamination rates,
environmental monitoring results, risk assessment methods, control methods and monitoring
limits and, where appropriate, modify them accordingly;
f) establishment and maintenance of appropriate documentation;
g) education and training of all staff involved with the clean controlled environment.
4.4 Identification of all potential sources and routes of microbiological contamination
4.4.1 General
Before the risk assessment process can start the nature of the process should be investigated and
understood.
All potential microbiological contaminants, and their routes of transfer, that pose a risk to the product,
patient or consumer shall be identified.
Microbiological contamination can come from people and what they wear, materials, equipment,
services and processes, the physical condition of the facility and surrounding environment as well as
the supply air, airflow patterns and movement within the clean controlled environment, and ongoing
cleaning. When there is a risk of product or process contamination from particular types of
microorganisms these can be considered as microorganisms of interest.
Microorganisms of interest shall be identified during the risk assessment process.
The following factors should be considered as part of the risk assessment:
a) clean controlled environment application, (e.g. pharmaceutical, medical device, food, cosmetics);
b) microbiological species, (e.g. survival possibility, or associated toxins);
c) potential for causing microbiological contamination of the product and/or harm to the intended
recipient, (e.g. spoilage of product prior to end of shelf life in food);
d) product form (e.g. does the product contain preservatives, or any potential growth substrates that
may prevent growth);
e) intended product target population (e.g. patient, infant, immuno-compromised recipient);
The presence of moulds and other microbiological contamination, including microorganisms of interest,
can be indicators of poor cleaning or poor design and increase the risk of product and/or process
contamination.
Arising from a risk assessment, action and alert, and if appropriate target levels for routine monitoring
can be set for total microbiological concentrations without reference to the microorganisms of interest
or by consideration of both.
When the initial qualification of a new non-operating premises or where the activity is not yet
representative of normal operation, microbiological contamination may not be sufficiently
representative. It may therefore be necessary to re-evaluate the risk in normal operation.
4.4.2 Sources of microbiological contamination
4.4.2.1 General
Sources of microbiological contamination can be prime and derived or associated.
4.4.2.2 Prime sources
The following are examples of prime sources:
— People - A major source of contamination;
— Supply Air - Air supplied into clean controlled environments. (re-circulated or fresh make up);
— Product Materials - Product in solid or liquid form, containers and packaging;
— Utilities - Compressed air, nitrogen, propane, oxygen, WFI;
— Machines - Processing and packaging equipment.
4.4.2.3 Derived or associated sources
The following are examples of derived or associated sources:
— Air Within - Air within clean controlled environments;
— Contact Parts- Product contacting parts such as pipework and closure hoppers;
— Surfaces - Clean controlled environment floors, walls, workstation surfaces, barrier gauntlets,
trolleys, buckets, balances, disinfectant containers, monitoring devices;
— Adjacent Areas - Change rooms, corridors, pass through transfer hatches.
4.4.3 Routes of transfer of microbiological contamination
There are 3 routes of transfer of microbiological contamination to the product or critical zone in a clean
controlled environment:
— airborne deposition;
— surface contact;
— liquid.
NOTE The transfer of potential sources of microbiological contamination via the liquid route is not part of the
scope of this document.
4.5 Risk assessment
A fundamental part of quality risk management is risk assessment. There are a number of ISO standards
that address the subject of quality risk management and risk assessment in different applications.
IEC 31010 [28] gives a list of verified risk assessment methodologies.
The hazard analysis critical control point (HACCP) system [4], [5], [6], [7], fault tree analysis (FTA) [8],
failure mode and effect analysis (FMEA) system [9], or any other verified system can be used.
IEC 31010:2019 [28] provides more information on risk assessment methods
Risk assessment shall be carried out to identify, assess, eliminate, where possible and control
microbiological contamination risks that have a detrimental impact on product quality, patient or
consumer. Risk assessment shall identify the variables in the clean controlled environment that have to
be monitored and what microbiological contamination needs to be measured, see 4.3, Microbiological
contamination control system quality attributes.
The results of the risk assessment shall be documented and include a scientific rationale for decisions
taken in relation to mitigating risks and residual risk. The results of the risk assessment shall be
reviewed regularly as part of on-going quality management, during change control and during the
periodic product quality review of the microbiological control programme.
4.6 Establishment of microbiological environmental monitoring plan
4.6.1 General
A microbiological environmental monitoring plan shall be established that specifies the types of
measurements to be taken as well as the location and frequency, specify appropriate measured levels
that should not be exceeded, and specify the actions to be taken when the levels are exceeded.
The microbiological control system shall specify the associated measurement methods.
There are a number of industry guidelines and ISO standards that address the subject of microbiological
environmental monitoring in different applications. Refer to informative Annexes A, B, C and D as well
as the Bibliography.
4.6.2 Monitoring locations
The monitoring locations in the clean controlled environment and the associated number shall be
determined as part of the risk assessment and related to the degree of risk.
Personnel gowning and material transfer airlocks as well as product pass through hatches shall be
carefully considered and may require proportionally more monitoring because of the higher risk
associated with the materials and personnel that are moving into the clean controlled environment.
The risk assessment should take into consideration the type of product manufactured and the nature of
the manufacturing process and/or activity undertaken in the clean controlled environment e.g. a
terminally sterilised product or a process with a low contamination risk to the patient or consumer will
require less microbiological environmental monitoring than an aseptically prepared product or process.
The application of the Plan-Do-Check-Act continuous improvement process may revise the selection of
the optimum microbiological monitoring locations and associated number, as a result of the
microbiological control information gathered.
4.6.3 Monitoring frequencies
The frequency of sampling shall be related to the degree of risk and shall be specified in the
microbiological environmental monitoring plan as either continuous or periodic, daily, weekly, monthly
or another agreed period. The frequency of sampling shall be specified for each source, or its control
method, or both.
In setting the frequency of sampling it should be recognised that too frequent sampling could
potentially introduce further risk due to possible intrusion of sampling personnel into a critical zone. It
is necessary to strike a balance between sufficient sampling and the potential introduction of
contamination and/or taking the necessary control steps to reduce contamination risks.
4.7 Establishment of alert and action limits
The microbiological environmental monitoring plan shall specify the levels of measured concentrations
of microorganisms of interest in air and on surfaces that should not be exceeded. Alert and action limits
shall be set with the alert levels set lower values than the action level. Target levels can also be
established as appropriate. An alert level shall be used to indicate that the microbiological
contamination is higher than expected and give an early warning of potential loss of control.
The microbiological environmental monitoring plan shall specify the alert conditions under which
action is to be taken.
When an action level is exceeded immediate investigation is required to identify the cause and, if
necessary, corrective action. The microbiological environmental monitoring plan shall specify what
action is to be taken as a result in order to regain microbiological control.
It is necessary to carry out microbiological monitoring for a period of time in order to set alert and
action levels that are not continuously exceeded.
In some highly contained clean controlled environments the microbiological contamination can be very
low and may not conform to normal distributions. In such cases parameters such as average or
standard deviations may not be suitable to establish action and alert levels. Instead levels that are likely
to be exceeded at defined frequencies should be considered more appropriate for setting action and
alert levels.
4.8 Establishment of documentation system
The microbiological control system and associated environmental monitoring plan as well as the
reporting requirements shall be documented, regularly reviewed and updated, as necessary to
incorporate any changes implemented.
Reports shall provide a review and analysis of the microbiological environmental monitoring results
and any deviations from the expected results. When action levels are exceeded these shall be reported,
as well as the actions taken to correct the deviations, or the explanations as to why no action was
necessary.
NOTE In some cases, alert levels can also be reported, particularly those associated with a multiple or
unusual occurrence.
4.9 Personnel education and training
Personnel shall be competent and have the necessary education, experience, skills and training to
ensure performance of their assigned functions. Personnel shall perform only those activities for which
they are qualified and authorised to carry out.
All personnel shall be trained and retrained as specified in order to perform their assigned
responsibilities adequat
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