Aerospace series - Electrical contacts used in elements of connection - Part 001: Technical Specification

This European Standard specifies:
-   the electrical, mechanical, environmental and dimensional characteristics of electrical contacts used in elements of connection, including coaxial, triaxial and quadrax contacts;
-   the conditions for qualification, acceptance testing and quality assurance;
-   the test programs and groups.
It is applicable to removable crimp contacts, wrap contacts, solder contacts used in connectors or in other elements of electrical connection.
In case of conflict or missing information between the EN 3155-001 and the product standards, the product standard shall govern.

Luft- und Raumfahrt - Elektrische Kontakte zur Verwendung in Verbindungselementen - Teil 001: Technische Lieferbedingungen

Série aérospatiale - Contacts électriques utilisés dans les organes de connexion - Partie 001 : Spécification technique

Aeronavtika - Električni kontakti za uporabo v veznih elementih - 001. del: Tehnična specifikacija

Ta evropski standard določa:
električne, mehanske, okoljske in dimenzijske lastnosti električnih kontaktov,
ki se uporabljajo v veznih elementih, vključno s koaksialnimi, triaksialnimi in štiriaksialnimi kontakti;
pogoje za razvrstitev, preskušanje ustreznosti in zagotavljanje kakovosti;
preskusne programe in skupine.   
Uporablja se za odstranljive nagubane kontakte, zavite kontakte in vezne kontakte, ki se uporabljajo v priključkih v
drugih elementih električne vezave.
V primeru spora ali manjkajočih informacij med standardom EN 3155-001 in standardi za proizvode
imajo prednost standardi za proizvode.

General Information

Status
Published
Publication Date
13-Sep-2016
Withdrawal Date
30-Mar-2017
Technical Committee
Drafting Committee
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
14-Sep-2016
Completion Date
14-Sep-2016

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Luft- und Raumfahrt - Elektrische Kontakte zur Verwendung in Verbindungselementen - Teil 001: Technische LieferbedingungenSérie aérospatiale - Contacts électriques utilisés dans les organes de connexion - Partie 001 : Spécification techniqueAerospace series - Electrical contacts used in elements of connection - Part 001: Technical Specification49.060Aerospace electric equipment and systemsICS:Ta slovenski standard je istoveten z:EN 3155-001:2016SIST EN 3155-001:2016en,fr,de01-november-2016SIST EN 3155-001:2016SLOVENSKI
STANDARDSIST EN 3155-001:20091DGRPHãþD

EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 3155-001
September
t r s x ICS
v {ä r x r Supersedes EN
u s w wæ r r sã t r r {English Version
Aerospace series æ Electrical contacts used in elements of connection æ Part
r r sã Technical Specification Série aérospatiale æ Contacts électriques utilisés dans les organes de connexion æ Partie
r r s ã Spécification technique
Luftæ und Raumfahrt æ Elektrische Kontakte zur Verwendung in Verbindungselementen æ Teil
r r sã Technische Lieferbedingungen This European Standard was approved by CEN on
v April
t r s xä
egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN memberä
translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels
t r s x CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä EN
u s w wæ r r sã t r s x ESIST EN 3155-001:2016

Page European foreword . 3 1 Scope . 4 2 Normative references . 4 3 Terms and definitions . 5 4 Conditions of use . 7 5 Design and description . 8 6 Dimensions and mass . 12 7 Operation . 12 8 Tests . 13 9 Quality assurance . 22 10 Designation and marking . 43 11 Delivery conditions . 45 12 Packaging . 45 13 Storage . 45 Annex A (normative)
Symbols of contact sizes in contact arrangement drawings . 46
This document (EN 3155-001:2016) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2017, and conflicting national standards shall be withdrawn at the latest by March 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 3155-001:2009. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
This European Standard specifies:  the electrical, mechanical, environmental and dimensional characteristics of electrical contacts used in elements of connection, including coaxial, triaxial and quadrax contacts;  the conditions for qualification, acceptance testing and quality assurance;  the test programs and groups. It is applicable to removable crimp contacts, wrap contacts, solder contacts used in connectors or in other elements of electrical connection. In case of conflict or missing information between the EN 3155-001 and the product standards, the product standard shall govern. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2083, Aerospace series — Copper or copper alloy conductors for electrical cables — Product standard EN 2242, Aerospace series — Crimping of electric cables with conductors defined by EN 2083, EN 4434 and EN 2346 EN 2424, Aerospace series — Marking of aerospace products EN 2591-100*, Aerospace series — Elements of electrical and optical connection — Test methods — Part 100: General EN 3197, Aerospace Series — Design and installation of aircraft electrical and optical interconnection systems
EN 4434, Aerospace series — Copper or copper alloy lightweight conductors for electrical cables — Product standard (Normal and tight tolerances) EN 9133, Aerospace series — Quality management systems — Qualification procedure for aerospace standard parts EN ISO 1302, Geometrical Product Specifications (GPS) — Indication of surface texture in technical product documentation (ISO 1302) EN ISO 27874, Metallic and other inorganic coatings — Electrodeposited gold and gold alloy coatings for electrical, electronic and engineering purposes — Specification and test methods (ISO 27874) ISO 2859-1, Sampling procedures for inspection by attributes — Part 1: Sampling plans indexed by acceptance quality level (AQL) for lot-by-lot inspection
* All parts quoted in this European Standard. SIST EN 3155-001:2016

TR 3198, Aerospace series — Manufacturers' identification monograms and marks for EN aerospace products 2) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 and the following apply. 3.1 LSP Length of Selective Protection 3.2 point of electrical contact position of point of application of the force which provides contact pressure 3.3 contact active area part of the contact which allows current to pass between the contact male and female 3.4 contact transition area all mechanical liaisons that contribute to electrical performance and which are different from contact active area defined in 3.3 3.5 coaxial contact male or female assembly of two contacts arranged coaxially enabling the connection of coaxial, shielded or bifilar cables See Figure 1. NOTE 1 Male coaxial contact where the outer contact is male; the central contact(s) may be male or female. NOTE 2 Female coaxial contact where the outer contact is female; the central contact(s) may be male or female.
Coupling face
Key 1 Centre contact 2 Outer contact Figure 1
1) Published by: IEC International Electrotechnical Commission. http://www.iec.ch/ 2) Published as ASD-STAN Technical Report at the date of publication of this European Standard. http://www.asd-stan.org/ SIST EN 3155-001:2016

Key 1 Centre contact 2 Intermediate contact 3 Outer contact Figure 2 3.7 bifilar contact (twinax) assembly of three contacts, two of which are parallel, the third being peripheral to these, enabling the connection of shielded bifilar cables See Figure 3. NOTE 1 Male twinax contact where the outer contact is male; the central contacts may be male or female. NOTE 2 Female twinax contact where the outer contact is female; the central contacts may be male or female.
Key 1 Twin parallel contacts 2 Outer contact Figure 3 3.8 quadrax contact assembly of five contacts, four of which are parallel, the fifth being peripheral to these, enabling the connection of shielded quadrax cables See Figure 4. NOTE 1 Male quadrax contact where the outer contact is male; the central contacts may be male or female. NOTE 2 Female quadrax contact where the outer contact is female; the central contacts may be male or female.
Key 1 Four parallel contacts 2 Outer contact Figure 4 SIST EN 3155-001:2016

This standard covers male and female contacts of all types and technologies: cylindrical or rectangular entry contacts, flat contacts of the blade type, etc., stamped, formed or machined contacts. Stamped and formed technology for body contact are not allowed.
5.1.2 Mating end of female contact, cylindrical contacts Unless otherwise stated in the product standard, the mating end of female contacts from size 08 to 24, shall be of the restricted entry type and shall not permit the introduction of a gauge which has a diameter 0,13 mm greater than the maximum diameter of the male contact. 5.1.3 Mating end of male contacts, cylindrical contacts Unless otherwise stated in the product standard, the mating end of the male contacts shall be approximately spherical. A flat is permitted at the end; its dimensions are given in Table 1. Table 1 — Gauge dimensions for male contact Contact size Pin active area contact diameter
Diameter of flat at the mating end
Contact size Pin active area Contact diameter Diameter of flat at the mating end mm mm mm mm
28 a
0,394 0,368 0,19 max. 14 2,01 1,96 0,99 0,61
26 a 0,521 0,495 0,25 max. 12 2,41 2,36 1,57 1,19
24 a 0,65 0,62 0,30 max. 10 3,20 3,15 2,08 1,57 23 0,705 0,659 0,30 max. 8 3,63 3,58 2,18 1,68 22 0,775 0,750 0,35 max. 6 4,55 4,50 2,44 1,93 20 1,04 0,99 0,51 0,13 4 5,74 5,69 2,79 2,29 16 1,61 1,56 0,81 0,43 — — — a Inner contact of type D or type E.
5.1.4 Solder buckets The buckets shall be designed so that during soft soldering operations, the liquid solder cannot run towards the end of the contact. SIST EN 3155-001:2016
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