EN ISO 8230-1:2008
(Main)Safety requirements for dry-cleaning machines - Part 1: Common safety requirements (ISO 8230-1:2008)
Safety requirements for dry-cleaning machines - Part 1: Common safety requirements (ISO 8230-1:2008)
ISO 8230-1:2008 specifies common safety requirements for dry-cleaning machines. It is applicable to dry-cleaning machines of all sizes intended for industrial and commercial use for the cleaning of articles made of textile, leather, furs and skins, using exclusively either perchloroethylene or combustible solvent as the cleaning medium.
It is not applicable to: machines placed at the disposal of the general public (self-service); barrier machines; transfer machines; ironing presses (see ISO 10472-1 and ISO 10472-6); ancillary equipment, e.g. room ventilation equipment, waste recuperation systems of the still, external water cooling systems or external systems for solvent recovery from the still sludge.
ISO 8230-1:2008 deals with all significant hazards arising from the use of the dry‑cleaning machine, where “use of the dry‑cleaning machine” comprises both intended use and foreseeable abnormal situations and includes commissioning, use and maintenance. It defines the common safety requirements for dry‑cleaning machines and is intended to be used in conjunction with ISO 8230‑2 and ISO 8230‑3, as relevant. Specific requirements in ISO 8230‑2 and ISO 8230‑3 take precedence over the respective requirements of ISO 8230-1.
ISO 8230-1:2008 does not deal with hazards caused by processing items that can create an explosive atmosphere (e.g. printers' wipers containing a low-flash solvent), nor with machines processing loads that can contain “foreign solvents”, which could lead to a change in a property (characteristic) of the cleaning solvent, e.g. cause foaming or make it carcinogenic.
Sicherheitsanforderungen für Textilreinigungsanlagen - Teil 1: Allgemeine Sicherheitsanforderungen (ISO 8230-1:2008)
Dieser Teil der ISO 8230 legt gemeinsame Sicherheitsanforderungen für Textilreinigungsmaschinen fest.
Er gilt für Textilreinigungsmaschinen jeder Größe, die für industrielle und gewerbliche Nutzung zur Reinigung von Ware aus Textilien, Leder, Pelzen oder Häuten bestimmt sind und in denen ausschließlich Perchlorethylen oder entzündbare Lösungsmittel als Reinigungsmittel verwendet werden.
Dieser Teil der Internationalen Norm gilt nicht für:
Maschinen, die allgemein zugänglich sind (Selbstbedienung);
Maschinen für Trennwandeinbau wie in 3.1.5 definiert;
Umlademaschinen wie in 3.1.4 definiert;
Bügelpressen (siehe ISO 10472 1 und ISO 10472 6);
Zusatzeinrichtungen, z. B. raumlufttechnische Anlagen, Aufbereitungssysteme für Abfall aus dem Destillierbehälter, externe Wasserkühlsysteme oder externe Rückgewinnungssysteme für Lösungsmittel aus den Destillierrückständen.
Dieser Teil der ISO 8230 befasst sich mit allen wesentlichen Gefährdungen, die bei der Nutzung der Textilreinigungsmaschine entstehen, wobei „Nutzung der Textilreinigungsmaschine“ sowohl den bestimmungsgemäßen Gebrauch als auch vorhersehbare ungewöhnliche Betriebszustände umfasst und Inbetriebnahme, Nutzung und Wartung einschließt. Er definiert die gemeinsamen Sicherheitsanforderungen für Textilreinigungsmaschinen und ist, soweit zutreffend, für die Nutzung in Verbindung mit ISO 8230-2 und ISO 8230-3 vorgesehen. Spezielle Anforderungen in den anderen Teilen der ISO 8230 haben Vorrang vor den entsprechenden Anforderungen dieses Teils der ISO 8230.
Er befasst sich weder mit Gefährdungen, die von Ware verursacht werden, die eine explosionsfähige Atmosphäre verursachen kann (z. B. Putztücher aus Druckereien, die leicht entzündbare Lösungsmittel enthalten) noch mit Maschinen, die Ware bearbeiten, die „fremde Lösungsmittel“ enthalten kann, die zur Veränderung der Eigenschaften (Merkmale) des Lösungsmittels zur Reinigung führen könnten, z. B.
Exigences de sécurité pour les machines de nettoyage à sec - Partie 1: Exigences générales de sécurité (ISO 8230-1:2008)
L'ISO 8230-1:2008 spécifie les exigences générales de sécurité pour les machines de nettoyage à sec.
Elle est applicable aux machines de nettoyage à sec de toutes tailles, à usage industriel et commercial, prévues pour le nettoyage des articles faits en textile, cuir, peaux ou fourrures, utilisant exclusivement le perchloroéthylène ou un solvant inflammable comme produit de nettoyage.
L'ISO 8230-1:2008 n'est pas applicable aux machines de nettoyage à sec mises à la disposition du public (libres-services); aux machines de nettoyage à sec barrière; aux machines de nettoyage à sec à transfert; aux presses à repasser (voir l'ISO 10472‑1 et l'ISO 10472‑6); aux équipements auxiliaires, par exemple les systèmes de renouvellement d'air du local ou de récupération des déchets provenant du distillateur, l'unité extérieure de refroidissement d'eau ou les systèmes de récupération complémentaires de solvant provenant des boues de distillation.
L'ISO 8230-1:2008 identifie tous les phénomènes dangereux significatifs résultant de l'utilisation de la machine de nettoyage à sec, ce qui comprend à la fois l'utilisation normale et les mauvais usages prévisibles, et inclut la fourniture, l'utilisation et la maintenance. Elle spécifie les exigences de sécurité communes pour les machines de nettoyage à sec et est destinée à être utilisée conjointement avec l'ISO 8230‑2 et l'ISO 8230‑3, selon le cas. Les exigences spécifiques de l'ISO 8230‑2 et de l'ISO 8230‑3 prévalent sur les exigences correspondantes de l'ISO 8230-1:2008.
Elle ne couvre pas les phénomènes dangereux engendrés par des articles traités pouvant créer des vapeurs explosives (comme les chiffons d'imprimerie contenant des solvants à point d'éclair bas), ni les machines de nettoyage à sec traitant du linge pouvant contenir des solvants étrangers capables de modifier les propriétés caractéristiques du solvant de nettoyage (le transformant en produit moussant ou produit cancérigène, par exemple).
Varnostne zahteve za stroje za kemično čiščenje - 1. del: Skupne varnostne zahteve (ISO 8230-1:2008)
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.YDUQRVWQHSicherheitsanforderungen an Textilreinigungsanlagen - Teil 1: Allgemeine Sicherheitsanforderungen (ISO 8230-1:2008)Exigences de sécurité pour les machines de nettoyage a sec - Partie 1: Exigences générales de sécurité (ISO 8230-1:2008)Safety requirements for dry-cleaning machines - Part 1: Common safety requirements (ISO 8230-1:2008)97.060Aparati za nego perilaLaundry appliancesICS:Ta slovenski standard je istoveten z:EN ISO 8230-1:2008SIST EN ISO 8230-1:2009en,fr01-april-2009SIST EN ISO 8230-1:2009SLOVENSKI
STANDARDSIST EN ISO 8230:20001DGRPHãþD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN ISO 8230-1October 2008ICS 97.060Supersedes EN ISO 8230:1997
English VersionSafety requirements for dry-cleaning machines - Part 1:Common safety requirements (ISO 8230-1:2008)Exigences de sécurité pour les machines de nettoyage àsec - Partie 1: Exigences générales de sécurité (ISO 8230-1:2008)Sicherheitsanforderungen an Textilreinigungsanlagen - Teil1: Allgemeine Sicherheitsanforderungen (ISO 8230-1:2008)This European Standard was approved by CEN on 13 September 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2008 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 8230-1:2008: ESIST EN ISO 8230-1:2009
Relationship between this International Standard and the Essential Requirements of EU Directive 98/37/EC.4 Annex ZB (informative)
Relationship between this International Standard and the Essential Requirements of EU Directive 2006/42/EC.5
Relationship between this International Standard and the Essential Requirements of EU Directive 98/37/EC This International Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association to provide one means of conforming to Essential Requirements of the New Approach Directive 98/37/EC, Machinery, amended by 98/79/EC.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has been implemented as a national standard in at least one Member State, compliance with the normative clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant Essential Requirements of that Directive and associated EFTA regulations.
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this standard.
Relationship between this International Standard and the Essential Requirements of EU Directive 2006/42/EC This International Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association to provide one means of conforming to Essential Requirements of the New Approach Directive 2006/42/EC, Machinery.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has been implemented as a national standard in at least one Member State, compliance with the normative clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant Essential Requirements of that Directive and associated EFTA regulations.
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this standard.
Reference numberISO 8230-1:2008(E)© ISO 2008
INTERNATIONAL STANDARD ISO8230-1First edition2008-10-01Safety requirements for dry-cleaning machines — Part 1: Common safety requirements Exigences de sécurité pour les machines de nettoyage à sec — Partie 1: Exigences générales de sécurité
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ii © ISO 2008 – All rights reserved
ISO 8230-1:2008(E) © ISO 2008 – All rights reserved iiiContents Page Foreword.iv Introduction.v 1 Scope.1 2 Normative references.1 3 Terms and definitions.3 3.1 Machine configuration.3 3.2 Machine components.4 3.3 Operating phases.5 3.4 Miscellaneous.5 4 Safety requirements and/or protective measures.7 4.1 Mechanical hazards.7 4.2 Thermal hazards.8 4.3 Noise hazards.9 4.4 Vibration hazards.10 4.5 Hazards due to neglect of ergonomic principles in machine design.10 4.6 Hazards related to emergency stop and lack of cooling.10 4.7 Hazards related to energy supply disconnection.10 4.8 Hazards related to failure of the power supply, other supplies, control system.11 4.9 Electrical hazards.11 4.10 Hazards generated by solvents.12 4.11 Hazards related to loss of stability.15 4.12 Hazards related to falling from a higher level.15 4.13 Hazards related to the refrigeration system.15 5 Verification of the safety requirements and/or protective measures.16 6 Information for use.17 6.1 General.17 6.2 Signals and warning devices.17 6.3 Instruction handbook.17 6.4 Marking.21 Annex A (normative)
Noise measurement.22 Annex B (informative)
List of significant hazards.27 Bibliography.29
ISO 8230-1:2008(E) iv © ISO 2008 – All rights reserved Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 8230-1 was prepared by Technical Committee ISO/TC 72, Textile machinery and accessories, Subcommittee SC 5, Industrial laundry and dry-cleaning machinery and accessories. This first edition of ISO 8230-1, together with ISO 8230-2:2008 and ISO 8230-3:2008, cancels and replaces ISO 8230:1997, of which it constitutes a technical revision. ISO 8230 consists of the following parts, under the general title Safety requirements for dry-cleaning machines: ⎯ Part 1: Common safety requirements ⎯ Part 2: Machines using perchloroethylene ⎯ Part 3: Machines using combustible solvents SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) © ISO 2008 – All rights reserved vIntroduction This document is a type-C standard as stated in ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or -B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard.
INTERNATIONAL STANDARD ISO 8230-1:2008(E) © ISO 2008 – All rights reserved 1Safety requirements for dry-cleaning machines — Part 1: Common safety requirements 1 Scope This part of ISO 8230 specifies common safety requirements for dry-cleaning machines. It is applicable to dry-cleaning machines of all sizes intended for industrial and commercial use for the cleaning of articles made of textile, leather, furs and skins, using exclusively either perchloroethylene or combustible solvent as the cleaning medium. It is not applicable to: ⎯ machines placed at the disposal of the general public (self-service); ⎯ barrier machines as defined in 3.1.5; ⎯ transfer machines as defined in 3.1.4; ⎯ ironing presses (see ISO 10472-1 and ISO 10472-6); ⎯ ancillary equipment, e.g. room ventilation equipment, waste recuperation systems of the still, external water cooling systems or external systems for solvent recovery from the still sludge. This part of ISO 8230 deals with all significant hazards arising from the use of the dry-cleaning machine, where “use of the dry-cleaning machine” comprises both intended use and foreseeable abnormal situations and includes commissioning, use and maintenance. It defines the common safety requirements for dry-cleaning machines and is intended to be used in conjunction with ISO 8230-2 and ISO 8230-3, as relevant. Specific requirements in those other parts of ISO 8230 take precedence over the respective requirements of this part of ISO 8230. It does not deal with hazards caused by processing items that can create an explosive atmosphere (e.g. printers' wipers containing a low-flash solvent), nor with machines processing loads that can contain “foreign solvents”, which could lead to a change in a property (characteristic) of the cleaning solvent, e.g. cause foaming or make it carcinogenic. This part of ISO 8230 applies to machines manufactured after the date of its issue. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60204-1:2005, Safety of machinery — Electrical equipment of machines — Part 1: General requirements SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) 2 © ISO 2008 – All rights reserved IEC 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests ISO 3744:1994 1), Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering method in an essentially free field over a reflecting plane ISO 4871:1996, Acoustics — Declaration and verification of noise emission values of machinery and equipment ISO 5232:1998, Graphical symbols for textile machinery ISO 6178:1983, Centrifuges — Construction and safety rules — Method for the calculation of the tangential stress in the shell of a cylindrical centrifuge rotor ISO 8230-2, Safety requirements for dry-cleaning machines — Part 2: Machines using perchloroethylene ISO 8230-3, Safety requirements for dry-cleaning machines — Part 3: Machines using combustible solvents ISO 8232:1988, Closed-circuit dry-cleaning machines — Defining and checking of machine characteristics ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at a work station and at other specified positions — Engineering method in an essentially free field over a reflecting plane ISO/TR 11688-1:1995, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning ISO/TR 11688-2:1998, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 2: Introduction to the physics of low-noise design ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces ISO 13732-3:2005, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 3: Cold surfaces
ISO 13849-1:2006, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design ISO 13850:2006, Safety of machinery — Emergency stop — Principles for design ISO 13852:1996, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs ISO 13855:2002, Safety of machinery — Positioning of protective equipment with respect to the approach speeds of parts of the human body ISO 13856-1:2001, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors
1) Under revision. SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) © ISO 2008 – All rights reserved 3ISO 14119:1998, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection ISO 14120:2002, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards ISO 14122-1:2001, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means of access between two levels ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways ISO 14122-3:2001, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails EN 378-1:2000, Refrigerating systems and heat pumps — Safety and environmental requirements — Part 1: Basic requirements, definitions, classification and selection criteria EN 378-2:2000, Refrigerating systems and heat pumps — Safety and environmental requirements — Part 2: Design, construction, testing, marking and documentation EN 614-1:2006, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles EN 981:1996, Safety of machinery — System of auditory and visual danger and information signals EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneumatics EN 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, auditory and tactile signals 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 12100-1 and the following apply. 3.1 Machine configuration 3.1.1 dry-cleaning machine equipment in which articles made of textile, leather, fur or skin are cleaned, treated and dried NOTE Equipment such as solvent recovery, inerting and distilling equipment can also be part of the dry-cleaning machine. 3.1.2 closed-circuit dry-cleaning machine dry-cleaning machine in accordance with ISO 8232, in which reduction is carried out without any contact between the air in the drum and the air in the workroom 3.1.3 open-circuit dry-cleaning machine dry-cleaning machine, in which the deodorization takes place by an intake of fresh air and evacuation of any solvent/air mixture out of the dry-cleaning machine, prior to the opening of the loading/unloading door 3.1.4 transfer machine equipment where cleaning machine and tumbler are separated and where the load has to be transferred after extraction from the cleaning machine to the tumbler SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) 4 © ISO 2008 – All rights reserved 3.1.5 barrier dry-cleaning machine dry-cleaning machine designed in such a way that, for hygienic reasons, contact between clean articles and dirty articles is avoided by a partition NOTE This is the case in particular with machines having two doors in which loading and unloading are carried out on opposite sides of the partition. 3.2 Machine components 3.2.1 drum enclosure or container in which the cage rotates 3.2.2 cage rotating perforated cylinder, enclosed by the drum, in which the load to be cleaned is placed NOTE The capacity of the cage is defined in ISO 8232. 3.2.3 loading door device for locking the cage and/or drum apertures for loading and unloading 3.2.4 tank container used to store the solvent for the cleaning process 3.2.5 solvent filter device for removing undissolved particles mechanically and/or dissolved particles by adsorption, from liquid solvent 3.2.6 button trap filter device to protect the solvent pumps from solid objects during the cleaning phase 3.2.7 drying system all parts comprising the circuit through which a current of air flows, in which the air flow is heated and cooled in fixed sequences in order to recover the solvent contained in the articles after the cleaning phase 3.2.8 drying condenser device for cooling the air flow and condensing solvent vapour and water vapour 3.2.9 lint filter device for removing lint and particles mechanically from the air during the drying phase 3.2.10 distilling equipment all parts for regenerating solvent by vaporization and condensation, i.e. to separate dirt, chemicals (e.g. soap) and water 3.2.11 still device of the distilling equipment for heating the dirty solvent and evaporating solvent and water, leaving in the still the dirt and chemicals (e.g. soap) SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) © ISO 2008 – All rights reserved 53.2.12 still condenser device of the distilling equipment which condenses and cools solvent vapour and water vapour 3.2.13 water separator device of the dry-cleaning machine and/or the distilling equipment which separates by gravity the solvent/water mixture coming from drying condensers 3.2.14 inspection device any device used for extraordinary maintenance or inspection of the dry-cleaning machine 3.2.15 safety spillage tray container placed below the dry-cleaning machine used to collect the solvent in case of spillage 3.2.16 refrigeration system equipment that can be part of the drying system, used to cool down and heat the air flow by means of a refrigerant in order to recover the solvent NOTE It can also be used for solvent cooling or condensing solvent vapour and water vapour from the still. 3.3 Operating phases 3.3.1 working cycle procedure consisting of a cleaning, a drying and a reduction or a deodorization phase by processing of the load from the start until unloading 3.3.2 cleaning phase procedure for removing dirt from the articles to be treated by means of solvent baths and mechanical action, including filtering of liquid solvent and final extraction of the solvent from the articles 3.3.3 drying phase procedure for removing and recovering the solvent contained in the articles after the cleaning phase 3.3.4 deodorization removal of air contaminated with solvent vapour from the dry-cleaning machine, after the drying phase but before unloading to eliminate solvent odour by an intake of fresh air into the drum 3.3.5 reduction reduction of solvent concentration in the articles and in the air within the dry-cleaning machine after the drying phase, exclusively within the closed circuit, and without any contact between the air in the drum and the air outside of the dry-cleaning machine 3.4 Miscellaneous 3.4.1 g-factor G dimensionless quotient of the centrifugal acceleration at the outer cage diameter and the gravitational acceleration SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) 6 © ISO 2008 – All rights reserved NOTE It is obtained by the formula: 25,61000nGd=⋅⋅⎡⎤⎢⎥⎣⎦ where n is the rotational frequency, in reciprocal minutes; d is the cage diameter, in centimetres. 3.4.2 solvent total charge maximum permissible content of the tanks and filling capacity of filters as shown in the dry-cleaning machine manual 3.4.3 contact water water recovered from the dry-cleaning machine process and that contains traces of solvent 3.4.4 maximum dry load volume of load marked on the loading door, or the weight of the load indicated on the dry-cleaning machine plate, whichever is the lesser 3.4.5 static weight sum of the weight of the dry-cleaning machine, the solvent total charge and the maximum dry load of the dry-cleaning machine, expressed in newtons 3.4.6 dynamic force force generated by the unbalanced load NOTE 1 It is calculated as follows: 2Fkmrω=⋅⋅⋅ where F is the force, in N; k is the dimensionless factor; m is the maximum dry load, in kg; r is the cage radius, in m; ω is the angular velocity of the cage, in rad/s. NOTE 2 The k-factor may range from 0,1 to 0,6 because it may depend on several factors, such as: machine structure
(hard-mounted machines will have a high k-factor, whereas soft-mounted or machines with a balancing system will have a low k-factor); density of solvent (the lower the density, the lower the k-factor); motor control (with a frequency converter, the k-factor can be lower than without one). 3.4.7 total weight of the dry-cleaning machine sum of the static weight and dynamic force 3.4.8 total specific weight of the dry-cleaning machine value obtained when the total weight is divided by the supporting surface (length × width of the dry-cleaning machine base) SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) © ISO 2008 – All rights reserved 73.4.9 perchloroethylene perc chlorinated solvent, chemical name tetrachloroethylene, chemical formula C2Cl4 3.4.10 combustible solvent CS solvent with a flash point higher than 55 °C, thermally stable under the conditions of intended use NOTE National regulations may define the maximum content of chemical compounds used in each type of solvent, within the scope of environmental and health and safety regulations. 4 Safety requirements and/or protective measures Dry-cleaning machines shall comply with the safety requirements and/or protective measures of this clause, in as far as these are not modified or completed by the requirements of ISO 8230-2 and ISO 8230-3, as relevant. In addition, they shall be designed according to the principles of ISO 12100-2 for relevant but not significant hazards which are not dealt with by this document. For hazards that are to be reduced by the application of type-B standards such as IEC 60204-1:2005, ISO 13732-3:2005, ISO 13849-1:2006, ISO 13850:2006, ISO 13852:1996, ISO 13853:1998, ISO 13855:2002, ISO 13856-1:2001, ISO 14118:2000, ISO 14119:1998, ISO 14120:2002, EN 563:1994, EN 983:1996, IEC 61496-1:2004, EN 614-1:2006, the manufacturer shall carry out a risk assessment to decide on the correct options. Where, for the sake of clarity of a requirement, an example of a safety measure is given in the text, this should not be considered as the only possible solution. Any other solution is permissible, but the manufacturer should establish that an equivalent level of safety is achieved in as far as it fulfils the criteria of the requirement. 4.1 Mechanical hazards 4.1.1 Moving transmission parts Access to dangerous moving transmission parts (main drive, spin filters drive, etc.) shall be prevented by fixed or moveable guards. Fixed guards shall be as defined in ISO 14120:2002, 3.2, and shall be used only if no frequent access is required. Their fixing elements shall remain attached to the guards or to the machinery when the guards are removed. Moveable guards shall be interlocking in accordance with ISO 14119:1998, 3.2. The related parts of the control system shall present at least a performance level of PL = c in accordance with ISO 13849-1:2006. Safety distances and openings of guards shall comply with ISO 13852:1996, Table 1, and/or ISO 13852:1996, Table 4. 4.1.2 Rotating cage Access to the rotating cage shall be prevented by designing the access door(s) as movable interlocking guard(s) with guard locking in accordance with ISO 14119:1998, 3.3, e.g. in combination with a motion sensor or time delay, so that it is not possible to open the door until motion has stopped. SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) 8 © ISO 2008 – All rights reserved The control system for this function shall present at least a performance level of PL = c in accordance with ISO 13849-1:2006. 4.1.3 Ejection of machine parts Means of preventing hazards resulting from the rupture of components and/or projection of fragments under the effect of rapid rotation shall be integrated into the dry-cleaning machine design as follows: ⎯ the assembly, particularly shafts and bearings, shall be capable of withstanding the maximum force to which it can be subjected in use under the conditions stated by the manufacturer in the instruction handbook and shall take into account the foreseeable effects of fatigue, corrosion and ageing; ⎯ for dry-cleaning machines having a g-factor of G > 100, the tangential stress on the shell of the cage shall be calculated in accordance with ISO 6178:1983. 4.1.4 Loading doors 4.1.4.1 Crushing, shearing or impact Manual loading doors shall be able to be opened and closed by actuating a handle. Powered loading doors shall be able to be opened and closed by means of a device remotely controlled from a panel situated outside the danger zone of the doors and from which the operator can clearly see the operation. 4.1.4.2 Automatic operation of doors without the operator's command A trip device, e.g. a pressure-sensitive mat or floor or an electro-sensitive safety device, shall be installed for detecting the penetration or presence of a person in the danger zone in order to prevent or arrest the movement of the door.
Pressure-sensitive mats or floors shall comply with the minimum requirements of ISO 13856-1:2001, 4.15, and shall be positioned in accordance with ISO 13855: 2002, Clause 7. Electro-sensitive safety devices shall at least comply with the requirements for IEC 61496-1:2004, type 2, and shall be positioned in accordance with ISO 13855:2002, Clause 6. 4.2 Thermal hazards 4.2.1 Hot surfaces The temperature of handles shall comply with ISO 13732-1:2006, 4.2.2, for a contact period of 10 s. The temperature of touchable walls and of parts not intended to be handled during use shall conform to ISO 13732-1:2006, 4.2.1, for a contact period of 1 s, or these walls and parts shall be insulated or guarded for bringing the temperatures within these limits. Where it is technically not possible to respect these limits, appropriate safety signs shall warn of the hazards and corresponding instructions shall be given in the instruction handbook (see Clause 6). 4.2.2 Steam heating Steam-heated machines shall have a readily accessible and permanently operational shut-off valve. This valve shall be lockable in the closed position. If this valve has to be installed at the place of use, appropriate instructions shall be given in the instruction handbook. Steam pipes shall be insulated in accordance with 4.2.1. SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) © ISO 2008 – All rights reserved 94.2.3 Systems using thermal fluid at atmospheric pressure In order to avoid an excessive fluid temperature, this shall be controlled by a thermostatic heating regulator acting directly on the power control of the heater, completed by a second thermostat protected against manipulation or accidental change of the settings. The maximum limit of the adjustment range of the thermostats shall ensure that the operating temperature of the thermal fluid remains below the maximum temperature recommended by the thermal fluid manufacturer.
The temperature of the thermal fluid shall be sensed independently so as to monitor the correct running of the thermostat, and an alarm shall be given if, due to thermostat fault, the temperature reaches a defined limit. The instruction handbook shall contain information on appropriate actions. An expansion vessel or an expansion volume shall be fitted on the heating chamber or else the heating chamber shall be large enough to accommodate the increase in the volume of thermal fluid without overflow, associated with the maximum temperature setting of the thermostat. The vessel shall permit the level of thermal fluid at the regulator temperature to be checked, e.g. by direct reading. The flow of thermal fluid to the dry-cleaning machine shall be interrupted while the dry-cleaning machine is at standstill, e.g. by using automatic valves of the normally closed type. Advice shall be given in the instruction handbook for periodic cleaning of the venting pipe, e.g. once per year, to avoid an blockage. 4.2.4 Systems using pressurized fluids Components made of a fragile material (e.g. glass) and containing pressurized fluids at temperatures of more than 50 °C (e.g. steam, water or oil) shall be designed so as to prevent direct spraying in the event of leakage or rupture, or shall be shielded to protect people against harm. 4.2.5 Cold surfaces The temperature of handles shall comply with ISO 13732-3:2005, 5.3. The temperature of touchable walls and of parts not intended to be handled during use shall conform to ISO 13732-3:2005, 5.2, or these walls and parts shall be insulated or guarded for bringing the temperatures within these limits. Where it is technically not possible to respect these limits, appropriate safety signs shall warn of the hazards and corresponding instructions shall be given in the instruction handbook (see Clause 6). 4.3 Noise hazards 4.3.1 Noise reduction at source by design All available information and technical arrangements shall be taken into account in order to limit the noise of machine parts, pneumatic equipment, steam equipment and accessories at the sound source, from the design stage of the dry-cleaning machine. See ISO/TR 11688-1 and ISO/TR 11688-2. The major sound sources are: ⎯ mechanical transmission components (motors, gears, belts, etc.); ⎯ flowing medium, such as drying air, steam for heating, discharging air of the pneumatic system; ⎯ pumps for solvent, vacuum, etc. Examples of noise reduction measures are: a) static and dynamic balancing of the cage and other rotating parts; b) vibration damped mounting of the dry-cleaning machine or the drum; SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) 10 © ISO 2008 – All rights reserved c) reduction of impactive over-clearance of rotational bearings by application of positive pre-loading; d) proper choice and design of the drying fan; e) proper choice and design of the drive of the drum (motor, gear, belts, bearings, etc.); f) proper design of the air ducts of the drying system, taking into account vibration damping and avoidance of structural resonance. 4.3.2 Noise reduction by protective measures Examples of protection against noise are: a) noise enclosures (e.g. for the cooling compressor or the air ducts); b) application of mufflers at pneumatic discharges. 4.3.3 Noise control by information Appropriate information shall be given on the measures that can be applied by the user for reducing noise-related hazards (see 6.3). 4.4 Vibration hazards The prevention of the effects of vibration shall be provided by design (adequate strength of the various parts of the dry-cleaning machine and floor anchorages) according to the probability of maximum unbalanced mass, created by the nominal load of articles when unevenly distributed. This also applies to machines equipped with an automatic balancing system. NOTE The force, F, from unbalanced mass to be presumed for floor strain and dimensioning of anchorage can be estimated by means of the formula given in 3.4.6. 4.5 Hazards due to neglect of ergonomic principles in machine design The design of the dry-cleaning machine shall take into account the ergonomics principles set out in ISO 12100-2:2003, 4.8, and EN 614-1. 4.6 Hazards related to emergency stop and lack of cooling At least one emergency stop device shall be provided at the main control position. The emergency stop system shall comply with the requirements of ISO 13850. The emergency stop shall cause all machine functions to cease except the provision of cooling medium. The emergency stop system shall have a stop category of 0 or 1 in accordance with ISO 13850:2006 and the related part of the control system shall present at least a performance level of PL = c in accordance with ISO 13849-1:2006. The main electrical switch may be used for the emergency stop function in as far as this does not compromise the provision of the cooling medium. In this case, the colours for identifying the switch shall comply with IEC 60204-1:2005, 10.7.4. 4.7 Hazards related to energy supply disconnection
Readily accessible and permanently operational provisions shall be made for disconnecting the dry-cleaning machine from all of its energy supplies. The disconnecting device(s) shall be lockable. The use of one or more of the devices shall not lead to an unsafe condition. Electrical devices shall comply with IEC 60204-1:2005, 5.3, while pneumatic devices shall comply with EN 983. If some of these devices have to be installed at the place of use, appropriate instructions shall be given in the instruction handbook. SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) © ISO 2008 – All rights reserved 114.8 Hazards related to failure of the power supply, other supplies, control system In the event of failure of one or more services (steam, electric power, compressed air, coolant or inerting medium), the dry-cleaning machine shall go automatically to a safe condition, as follows: ⎯ the loading doors shall remain locked in the closed position; ⎯ it shall be possible to open the doors by means of a tool; ⎯ all valves presenting a risk of solvent leakage outside the dry-cleaning machine shall automatically return to the safe (closed) position; ⎯ in case of any abnormal stop during the working cycle, restart shall only be possible by an intentional action of the operator; ⎯ the presence of the cooling medium shall be monitored so that if cooling water flow is not maintained the dry-cleaning machine will automatically shut down (see 4.10.11 and the relevant clauses of ISO 8230-2 and ISO 8230-3). All related parts of the control system shall present at least a performance level of PL = c in accordance with ISO 13849-1:2006. Auditory and visual danger and information signals shall comply with EN 981. The pneumatic system shall conform to EN 983. 4.9 Electrical hazards The safety requirements of IEC 60204-1:2005 shall apply, as described in Table 1. Table 1 — Safety requirements and/or measures for electrical equipment of dry-cleaning machines Hazard/Safety requirement and/or measure Clause(s)/subclause(s) of IEC 60204-1:2005
Electric shock
5, 6, 7, 8, 14, 15 and 17 Overcurrent, overspeed and overload 7 ,8 and 9 Environmental influences 4, 11 and 14 Restart after voltage drop or supply interruption 7.5 Accessibility, layout and identification of control equipment 10, 11 and 16 Ergonomics for manual operation 10 and 11 Cabling and wiring 12 and 13 Accessories and lighting 15 Documentation and instruction handbook 17 Testing of the electrical equipment 18 Degree of protection 11.3, 14 The dry-cleaning machine shall have sufficient immunity to electromagnetic disturbances to enable it to operate safely as intended and not fail to danger when exposed to the levels and types of disturbances intended by the manufacturer. The manufacturer of the dry-cleaning machine shall design, install and wire the equipment and sub-assemblies taking into account the recommendations of the suppliers of these sub-assemblies. SIST EN ISO 8230-1:2009
ISO 8230-1:2008(E) 12 © ISO 2008 – All rights reserved 4.10 Hazards generated by solvents 4.10.1 General The means described in this clause are aimed at minimizing inhalation of solvent vapour by dry-cleaning machine operator(s), other personnel and members of the public on the premises. 4.10.2 Opening of the loading door Interlocking with guard locking shall be provided for ensuring that opening of the door is not possible once the solvent has entered the drum and until the drying and deodorization/reduction phases have been completed, see 4.10.3 and ISO 14119. The control system for this function shall present at least a performance level of PL = c in accordance with ISO 13849-1:2006. 4.10.3 Evaporation of solvent from load that has not been dried sufficiently A deodorization/reduction phase shall follow only when the drying phase is completed. It shall not be possible to withdraw the load from the dry-cleaning machine until the drying and deodorization/reduction phases have been completed. Means shall be provided for controlling the degree of drying of the load (e.g. by controlling the flow rate of the recuperated solvent, by controlling the time allowed for subsequent completion of drying, by controlling the duration, by controlling temperature or solvent concentration in the cage). For the case where the drying and deodorization/reduction phases have not been completed properly due to a faulty condition (e.g. service failure, overload of drum, pump failure), advice shal
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