Railway applications - Infrastructure - Flash butt welding of rails - Part 3: Welding in association with crossing construction

This document specifies requirements for the approval of a welding process in a fixed plant, together with the requirements for subsequent welding production.
This document applies to new Vignole rails manufactured in accordance to EN 13674-1 and welded by flash butt welding to crossing components in a fixed plant, and intended for use on railway infrastructures.
This document applies to cast Manganese crossings manufactured to EN 15689, fabricated crossings manufactured from rail and crossings manufactured from forged/rolled premium steels.
NOTE   EN 14587-1 is also used for the flashed butt welding of switches.
Sometimes special profiles exist in crossing construction, which are not rail profiles as defined in EN 13674 series (example: profile with machined off rail foot). In these cases, tests are defined by the railway authority in participation with the manufacturer.

Bahnanwendungen - Infrastruktur - Abbrennstumpfschweißen von Schienen – Teil 3: Schweißen im Zusammenhang mit Herzstückkonstruktionen

Diese Europäische Norm legt die Anforderungen für die Zulassung eines Schweißverfahrens in einem Schweißwerk fest, gemeinsam mit den Anforderungen für die spätere Schweißung.
Diese Europäische Norm ist anwendbar für neue, nach EN 13674-1 hergestellte Vignol-Schienen mit in einer stationären Anlage abbrennstumpfgeschweißten Herzstückkomponenten, die für den Einsatz in der Eisenbahn-Infrastruktur vorgesehen sind.
Diese Norm gilt für nach EN 15689 hergestellte Manganguss-Herzstücke sowie für aus Schienen und aus geschmiedeten und gewälzten Edelstählen hergestellte Herzstücke.
ANMERKUNG   EN 14587-1 ist auch zum Abbrennstumpfschweißen von Weichen zu verwenden.
In Kreuzungskonstruktionen können Sonderprofile vorliegen, die keine Schienenprofile nach den Definitionen in der Normenreihe EN 13674 sind (Beispiel: Profile mit maschinell bearbeitetem, außerhalb der Schiene liegendem Fuß). In solchen Fällen dürfen die Eisenbahnunternehmen zusammen mit dem Hersteller die Prüfungen vorgeben.

Applications ferroviaires - Voie - Soudage des rails par étincelage - Partie 3 : Soudure en association avec la construction des appareils de voie

Le présent document spécifie les exigences pour l'homologation d'un procédé de soudage dans une installation fixe, ainsi que les exigences pour les soudures de production.
Le présent document s’applique aux rails Vignole neufs fabriqués conformément à l’EN 13674 1 soudés par étincelage à des composants d’appareil de voie dans une installation fixe et destinés à des infrastructures ferroviaires.
Le présent document s'applique aux cœurs de voie en manganèse coulé fabriqués conformément à l’EN15689, aux cœurs fabriqués à partir de rails et aux cœurs fabriqués à partir d'aciers premium forgés/laminés.
NOTE   L’EN 14587 1 est également utilisée pour le soudage par étincelage des interrupteurs.
Dans la construction de cœurs de voie, on peut trouver des profils spéciaux qui ne sont pas des profils de rail tels que définis dans la série de normes EN 13674  (exemple : profil avec patin usiné). Dans ces cas, les essais sont définis par l'autorité ferroviaire en collaboration avec le fabricant.

Železniške naprave - Infrastruktura - Elektrouporovno varjenje tirnic - 3. del: Varjenje pri izdelavi kretnic

General Information

Status
Not Published
Publication Date
16-Jun-2025
Current Stage
4020 - Submission to enquiry - Enquiry
Start Date
09-Jan-2025
Due Date
09-Jan-2025
Completion Date
09-Jan-2025

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SLOVENSKI STANDARD
01-marec-2025
Nadomešča:
SIST EN 14587-3:2012
Železniške naprave - Infrastruktura - Elektrouporovno varjenje tirnic - 3. del:
Varjenje pri izdelavi kretnic
Railway applications - Infrastructure - Flash butt welding of rails - Part 3: Welding in
association with crossing construction
Bahnanwendungen - Infrastruktur - Abbrennstumpfschweißen von Schienen – Teil 3:
Schweißen im Zusammenhang mit Herzstückkonstruktionen
Applications ferroviaires - Voie - Soudage des rails par étincelage - Partie 3 : Soudure en
association avec la construction des appareils de voie
Ta slovenski standard je istoveten z: prEN 14587-3
ICS:
25.160.10 Varilni postopki in varjenje Welding processes
93.100 Gradnja železnic Construction of railways
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

DRAFT
EUROPEAN STANDARD
NORME EUROPÉENNE
EUROPÄISCHE NORM
January 2025
ICS 25.160.10; 93.100 Will supersede EN 14587-3:2012
English Version
Railway applications - Infrastructure - Flash butt welding
of rails - Part 3: Welding in association with crossing
construction
Applications ferroviaires - Voie - Soudage des rails par Bahnanwendungen - Infrastruktur -
étincelage - Partie 3 : Soudure en association avec la Abbrennstumpfschweißen von Schienen - Teil 3:
construction des appareils de voie Schweißen im Zusammenhang mit
Herzstückkonstruktionen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 256.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2025 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 14587-3:2025 E
worldwide for CEN national Members.

Contents Page
European foreword . 5
Introduction . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 Information to be supplied for approval of procedure . 10
4.1 By the purchaser . 10
4.2 By the manufacturer . 10
5 Approval of the manufacturer . 10
5.1 General. 10
5.2 Welding procedure . 11
5.3 Operators . 11
5.4 Supervision . 11
5.5 Weld inspection . 11
5.6 Equipment . 11
5.7 Quality assurance . 11
6 Requirements for the welding . 11
6.1 General. 11
6.2 Workpiece preparation . 11
6.3 Clamping force . 12
6.4 Initial burn-off . 12
6.5 Preheating . 12
6.6 Final flashing . 12
6.7 Upsetting . 12
6.8 Post-weld treatment . 12
6.8.1 Before unclamping . 12
6.8.2 After removal from machine. 13
6.9 Welding parameters . 13
6.10 Removal of upset and correction of weld alignment . 13
7 Profile finishing of the weld . 13
8 Weld geometry and dimensions . 14
8.1 General. 14
8.2 Alignment and flatness across the weld . 15
8.3 Foot dimensions . 15
9 Weld identification . 17
10 Procedure approval . 17
10.1 General. 17
10.2 Test weld specimen preparation . 18
10.3 Number of specimens . 18
10.4 Approval tests . 18
10.4.1 General. 18
10.4.2 Weld geometry and dimensions . 19
10.4.3 Visual inspection . 19
10.4.4 Surface finish . 19
10.4.5 Liquid penetrant testing and magnetic particle testing . 19
10.4.6 Internal soundness . 20
10.4.7 Bend test . 20
10.4.8 Fatigue testing . 21
10.4.9 Macro-examination . 21
10.4.10 Micro-examination . 21
10.4.11 Hardness testing . 22
10.5 Test result report . 23
10.6 Validity of approval. 23
11 Approval of other rail profiles or grades . 23
11.1 General . 23
11.2 Sample preparation . 24
11.3 Test result report . 24
12 Track trials . 24
12.1 General . 24
12.2 Track trial test result report . 24
13 Weld production following procedure approval . 25
13.1 Weld production . 25
13.2 Weld parameter monitoring. 25
13.3 Visual inspections . 25
13.4 Weld geometry and dimensions . 25
13.5 Liquid penetrant testing and magnetic particle testing . 25
13.6 Internal soundness . 25
13.7 Bend testing . 25
13.7.1 General . 25
13.7.2 Additional test requirements . 26
13.7.3 Bend test procedure . 26
13.7.4 Interpretation of results . 26
13.7.5 Retesting . 27
13.7.6 Documentation . 27
Annex A (informative) Example of flat s
...

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