Standard Test Method for Polyurethane Raw Materials: Determination of Water Content of Polyols

SIGNIFICANCE AND USE
5.1 This test method is suitable for quality control, as a specification test, and for research. The water content of a polyol is important since isocyanates react with water.
SCOPE
1.1 This test method measures the water content of polyols and many other organic compounds.  
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
Note 1: This test method is equivalent to ISO 14897.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2024
Technical Committee
D20 - Plastics

Relations

Effective Date
01-Feb-2024
Effective Date
01-Feb-2024
Effective Date
01-Nov-2023
Effective Date
01-Apr-2022
Effective Date
01-Apr-2022
Effective Date
01-Feb-2024
Effective Date
01-Feb-2024

Overview

ASTM D4672-24: Standard Test Method for Polyurethane Raw Materials – Determination of Water Content of Polyols provides standard procedures for measuring water content in polyols and other organic compounds. This test method is essential in the polyurethane industry, where accurate moisture content determination is critical, as water in polyols can significantly affect reactions with isocyanates and ultimately the quality of polyurethane products. This document aligns with international standardization principles and is equivalent to ISO 14897.

Key Topics

  • Scope and Applicability:
    ASTM D4672-24 is intended for use in quality control, product specification, and research settings to determine water content in polyols and other organic substances. The standard specifies that measurements should be reported in SI units.

  • Test Methodology:

    • Based on the Karl Fischer titration technique (volumetric or coulometric), the method quantitatively analyzes water by using an automatic autotitrator system.
    • Commercial Karl Fischer reagents and autotitrators are recommended, with detailed instructions for proper sampling and limiting contamination from atmospheric moisture.
    • The standard addresses procedures for reagent standardization, sample handling (including precautions for hygroscopic materials), and calibration.
  • Significance of Water Content:
    Water content in polyols is a critical quality parameter, as excess moisture can lead to inefficient or undesirable chemical reactions with isocyanates, impacting the properties of polyurethane polymers.

  • Precision and Repeatability:

    • The method includes guidelines for assessing repeatability (within a single laboratory) and reproducibility (across laboratories) for typical water concentrations in polyols.
    • Reference tables for suggested sample sizes and statistical data from interlaboratory studies provide practical guidance.

Applications

ASTM D4672-24 is widely used in industries involved in the production and quality assurance of polyurethane materials, including:

  • Polyurethane Manufacturing: Ensures optimal formulation by controlling moisture content in polyols before reacting with isocyanates.
  • Quality Control Laboratories: Used as a specification test to ensure raw material compliance.
  • Research and Development: Facilitates accurate baseline measurements for polyol samples in product development and investigative studies.
  • Supplier and Customer Agreements: Provides a standardized approach for water content analysis, supporting consistency and transparency in multi-partner supply chains.

Proper use of this standard helps manufacturers avoid unwanted side reactions, leading to better product performance, reduced defects, and greater operational efficiency.

Related Standards

  • ISO 14897: Plastics – Polyols for use in the production of polyurethane – Determination of water content (equivalent international method).
  • ASTM E203: Standard Test Method for Water Using Volumetric Karl Fischer Titration.
  • ASTM E691: Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method.
  • ASTM E456: Terminology Relating to Quality and Statistics.
  • ASTM E2935: Practice for Evaluating Equivalence of Two Testing Processes.
  • ASTM D883: Terminology Relating to Plastics.

Summary

ASTM D4672-24 delivers a standardized, reliable approach for determining the water content in polyols, supporting product consistency, process control, and compliance for polyurethane raw materials. Its alignment with internationally recognized methodologies makes it a vital resource for manufacturers, laboratories, and research professionals worldwide concerned with the efficient and high-quality production of polyurethane-based products.

Keywords: ASTM D4672-24, water content, polyols, polyurethane, Karl Fischer titration, moisture analysis, raw materials, industrial standards, quality control, ISO 14897.

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Frequently Asked Questions

ASTM D4672-24 is a standard published by ASTM International. Its full title is "Standard Test Method for Polyurethane Raw Materials: Determination of Water Content of Polyols". This standard covers: SIGNIFICANCE AND USE 5.1 This test method is suitable for quality control, as a specification test, and for research. The water content of a polyol is important since isocyanates react with water. SCOPE 1.1 This test method measures the water content of polyols and many other organic compounds. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: This test method is equivalent to ISO 14897. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 This test method is suitable for quality control, as a specification test, and for research. The water content of a polyol is important since isocyanates react with water. SCOPE 1.1 This test method measures the water content of polyols and many other organic compounds. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: This test method is equivalent to ISO 14897. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D4672-24 is classified under the following ICS (International Classification for Standards) categories: 83.040.30 - Auxiliary materials and additives for plastics. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D4672-24 has the following relationships with other standards: It is inter standard links to ASTM D4672-18, ASTM D883-24, ASTM D883-23, ASTM E456-13a(2022)e1, ASTM E456-13a(2022), ASTM E203-24, ASTM E1064-24. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D4672-24 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D4672 − 24
Standard Test Method for
Polyurethane Raw Materials: Determination of Water
Content of Polyols
This standard is issued under the fixed designation D4672; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2.2 ISO Standards:
ISO 14897 Plastics—Polyols for use in the production of
1.1 This test method measures the water content of polyols
polyurethane—Determination of water content
and many other organic compounds.
1.2 The values stated in SI units are to be regarded as the 3. Terminology
standard. The values given in parentheses are for information
3.1 Definitions—Terms used in this standard are defined in
only.
accordance with Terminology D883, unless otherwise speci-
fied. For terms relating to precision and bias and associated
1.3 This standard does not purport to address all of the
issues, the terms used in this standard are defined in accordance
safety concerns, if any, associated with its use. It is the
with Terminology E456.
responsibility of the user of this standard to establish appro-
3.1.1 polyurethane, n—a polymer prepared by the reaction
priate safety, health, and environmental practices and deter-
of an organic diisocyanate with polyols.
mine the applicability of regulatory limitations prior to use.
3.1.1.1 Discussion—Polyurethanes, or urethanes, as they are
NOTE 1—This test method is equivalent to ISO 14897.
sometimes called, can be thermosetting, thermoplastic, rigid,
flexible, cellular or solid. (See Terminology D883.)
1.4 This international standard was developed in accor-
dance with internationally recognized principles on standard-
4. Summary of Test Methods
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
4.1 This method is based on volumetric or coulometric
mendations issued by the World Trade Organization Technical
titrations that follow the reduction of iodine by sulfur dioxide
Barriers to Trade (TBT) Committee.
in the presence of water. An alcohol (ROH) and an amine (R'N)
react with sulfur dioxide (SO ) to form an intermediate that is
2. Referenced Documents
then oxidized by the stoichiometric reaction of iodine and
water in the presence of the amine according to the following
2.1 ASTM Standards:
reactions:
D883 Terminology Relating to Plastics
ROH + SO + R'N → [R'NH]SO R
2 3
E203 Test Method for Water Using Volumetric Karl Fischer
H O + I + [R'NH]SO R + 2R'N → [R'NH]SO R + 2[R'NH]I
2 2 3 4
Titration
E456 Terminology Relating to Quality and Statistics 4.2 Pyridine was historically used but has been displaced by
imidazole and other amines. Methanol is a commonly used
E691 Practice for Conducting an Interlaboratory Study to
alcohol, but others are available. In Karl Fischer titrations,
Determine the Precision of a Test Method
iodine is either added as part of the titrant by buret (volumetry)
E2935 Practice for Evaluating Equivalence of Two Testing
or is generated electrochemically in the titration cell (coulom-
Processes
etry). Coulometric titrations eliminate the need for standardiz-
ing the reagent.
4.3 This method provides details specific to water determi-
This test method is under the jurisdiction of ASTM Committee D20 on Plastics
and are the direct responsibility of Subcommittee D20.22 on Cellular Materials -
nations in polyols. A general procedure for volumetric Karl
Plastics and Elastomers.
Fischer analysis, including a list of interferences, can be found
Current edition approved Feb. 1, 2024. Published February 2024. Originally
in Test Method E203.
approved in 1991. Last previous edition approved in 2018 as D4672 - 18. DOI:
10.1520/D4672-24.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
the ASTM website. 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4672 − 24
5. Significance and Use 10. Procedure
5.1 This test method is suitable for quality control, as a 10.1 Refer to the operating manual for the autotitrator in
specification test, and for research. The water content of a use. Basically, after preneutralization of the reagent in the
polyol is important since isocyanates react with water. titrator vessel, the sample is introduced, and the volumetric
titration (or coulometric generation of titrant) proceeds auto-
6. Apparatus matically to the end point.
6.1 Several commercial Karl Fischer autotitrators are avail-
NOTE 2—In choosing the appropriate sample size for use with specific
autotitrators, use the manufacturer’s recommendations. If no instructions
able that employ volumetric or coulometric titrations. These
are available, use the guidelines listed in Table 1 and Table 2.
instruments consist of an automated buret assembly, a sealed
titration vessel with appropriate electrodes and sensing
11. Calculation
circuitry, and a vacuum system for removal of solution after
11.1 Following each titration, the autotitrator automatically
analysis. These automated systems provide several advantages
calculates and displays the water content, based on the stored
and conveniences. Atmospheric moisture contamination can be
values of sample weight, standardization factor, and titrant
more closely controlled; calibration is simplified; and the
volume consumed.
preneutralization step is automatic. Titrations are rapid, and
reagent consumption is low. Autotitrators automatically calcu-
4, 5
12. Precision and Bias
late and display or print the water concentration.
12.1 Table 3, Table 4, and Table 5 are based on a 2000
7. Reagents
interlaboratory study of three polyol samples with water
contents of approximately 0.03, 0.42, and 1.6 %. One analyst
7.1 Commercial reagents and reagent systems of various
in each of nine to twelve laboratories performed duplicate
types are available for use with autotitrators for water deter-
determinations and repeated them on a second day. The
mination. Pyridine-free reagents have improved stability and
samples were analyzed by both volumetric and coulometric
less objectionable odor than the conventional
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D4672 − 18 D4672 − 24
Standard Test Method for
Polyurethane Raw Materials: Determination of Water
Content of Polyols
This standard is issued under the fixed designation D4672; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This test method measures the water content of polyols and many other organic compounds.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use.
NOTE 1—This test method is equivalent to ISO 14897.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D1193 Specification for Reagent Water
D883 Terminology Relating to Plastics
E203 Test Method for Water Using Volumetric Karl Fischer Titration
E456 Terminology Relating to Quality and Statistics
E691 Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
E2935 Practice for Evaluating Equivalence of Two Testing Processes
2.2 ISO Standards:
ISO 14897 Plastics—Polyols for use in the production of polyurethane—Determination of water content
3. Terminology
3.1 Definitions:Definitions—Terms used in this standard are defined in accordance with Terminology D883, unless otherwise
specified. For terms relating to precision and bias and associated issues, the terms used in this standard are defined in accordance
with Terminology E456.
This test method is under the jurisdiction of ASTM Committee D20 on Plastics and are the direct responsibility of Subcommittee D20.22 on Cellular Materials - Plastics
and Elastomers.
Current edition approved April 1, 2018Feb. 1, 2024. Published April 2018February 2024. Originally approved in 1991. Last previous edition approved in 20122018 as
D4672 - 12.D4672 - 18. DOI: 10.1520/D4672-18.10.1520/D4672-24.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4672 − 24
3.1.1 polyurethane, n—a polymer prepared by the reaction of an organic diisocyanate with compounds containing hydroxyl
groups.polyols.
3.1.1.1 Discussion—
Polyurethanes, or urethanes, as they are sometimes called, can be thermosetting, thermoplastic, rigid or soft and rigid, flexible,
cellular or solid. (See Terminology D883.)
4. Summary of Test Methods
4.1 This method is based essentially on volumetric or coulometric titrations that follow the reduction of iodine by sulfur dioxide
in the presence of water. This reaction proceeds quantitatively when methanol or another An alcohol (ROH) and pyridine (Can
H N) or a similar amine (R'N) are present to react with the sulfur trioxidedioxide (SO ) and hydriodic acid (HI) produced to form
5 5 32
an intermediate that is then oxidized by the stoichiometric reaction of iodine and water in the presence of the amine according to
the following reactions:
ROH + SO + R'N → [R'NH]SO R
2 3
H O + I + [R'NH]SO R + 2R'N → [R'NH]SO R + 2[R'NH]I
2 2 3 4
4.2 To determine water, Karl Fischer reagent (a solution of iodine, sulfur dioxide, imidazole, and pyridine or a pyridine substitute)
is added to a solution of the sample in methanol or other alcohol until all of the water present has been consumed. The titrant is
either added Pyridine was historically used but has been displaced by imidazole and other amines. Methanol is a commonly used
alcohol, but others are available. In Karl Fischer titrations, iodine is either added as part of the titrant by buret (volumetry) or is
generated electrochemically in the titration cell (coulometry). Coulometric titrations eliminate the need for standardizing the
reagent. Pyridine is less commonly used recently due to its toxicity. If pyridine is to be used, refer to the SDS for proper
precautions.
4.3 This method provides details specific to water determinations in polyols. General guidance to the use of Karl-FischerA general
procedure for volumetric Karl Fischer analysis, including a list of interferences, can be found in Test Method E203.
5. Significance and Use
5.1 This test method is suitable for quality control, as a specification test, and for research. The water content of a polyol is
important since isocyanates react with water.
6. Apparatus
6.1 Several commercial Karl Fischer autotitrators are available that employ volumetric or coulometric titrations. These
instruments consist of an automated buret assembly, a sealed titration vessel with appropriate electrodes and sensing circuitry, and
a vacuum system for removal of solution after analysis. These automated systems provide several advantages and conveniences.
Atmospheric moisture contamination can be more closely controlled; calibration is simplified; and the preneutralization step is
automatic. Titrations are rapid, and reagent consumption is low. Autotitrators automatically calculate and display or print the water
concentration.
7. Reagents
7.1 Commercial reagents and reagent systems of various types are available for use with autotitrators for water determination.
Pyridine-free reagents have improved stability and less objectionable odor than the conventional Karl Fischer reagent. Reagents
are available in split or composite forms in different concentrations to fit various ranges of water content. A composite reagent
contains all the components required for a Karl Fischer titration in a single solution. Split implies separate solutions of the solvent
and titrant.
8. Sampling
8.1 Sampling is conveniently accomplished by use of a tared syringe. The material is drawn into the syringe, weighed, and
delivered through the sample port of the autotitrator vessel. The syringe is then reweighed to obtain the sample weight by
difference.
8.1.1 It is essential to avoid changes in the water content of the material during sampling operations. Many polyols are quite
D4672 − 24
hygroscopic and errors from this source are particularly significant in the determination of the small amount of water usually
present. Use almost-filled, tightly capped containers and limit as much as possible contact of the sample with air when transferring
the sample to the titration vessel. Avoid intermediate sample containers, if possible. If several different analyses are to be perfo
...

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