Standard Practice for Pressure Water Cleaning and Cutting

SIGNIFICANCE AND USE
This practice is intended to provide guidance on the proper operation of pressure water-jet cleaning and cutting equipment.
This practice is also applicable at lower pressures where there is foreseeable risk of injury.
This practice is provided to assist persons unfamiliar with the operation of water-jet cleaning and cutting equipment in learning to correctly use the equipment.
Correct operation and use of the pressure water-jet cleaning and cutting equipment requires that the operator has familiarized himself with the identification of pressure metal fittings, hoses, guns, and accessories in accordance with the original equipment manufacturers specifications, instructions, and programmed instructional material only then shall hydrojetting begin. Modification of water-jetting equipment shall not be done without prior written approval by the manufacturer of the equipment. Employees shall be instructed in the recognition and avoidance of unsafe conditions as identified/required in 5.18. (Warning—Serious harm or injury may result from the misuse of water-jetting equipment and the use of improper fittings, hoses, or attachments.)
The use of pressure water-jet equipment for cutting and cleaning is a rapidly evolving technology. This practice will be periodically reviewed for any required changes at least every five years.
SCOPE
1.1 This practice covers the personnel requirements, operator training, operating procedures, and recommended equipment performance/design for the proper operation of all types of pressure water-jet cleaning and cutting equipment as normally used by industries concerned with construction, maintenance, repair, cleaning, cutting, and demolition work.
1.2 The term high-pressure water jetting covers all water jetting, including the use of additives or abrasives at pressures above 100.5 psig (0.69 MPa).
1.3 Any person required to operate or maintain pressure water-jetting equipment shall have been trained and have demonstrated the ability and knowledge to do so in accordance with the original equipment manufacturer's instructions, specifications, and training programs.
1.4 The values stated in inch-pound units are to be regarded as the standard. The values in parentheses are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. See 3.1.3, 4.4, 5.7.2, 5.11, 5.14, 6.2, 6.7, and Sections 8 and 11 for specific hazards statements.

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Publication Date
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E1575 − 12
Standard Practice for
1
Pressure Water Cleaning and Cutting
This standard is issued under the fixed designation E1575; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope the pressure to a level that yields a pressure flow at the nozzle
that is considerably below the risk threshold.
1.1 This practice covers the personnel requirements, opera-
tor training, operating procedures, and recommended equip- 3.1.2 guard,n—shouldbesodesigned,constructedandused
ment performance/design for the proper operation of all types
that it will:
of pressure water-jet cleaning and cutting equipment as nor- (a) provide positive protection;
mally used by industries concerned with construction,
(b) prevent all access to the danger zone during operations;
maintenance, repair, cleaning, cutting, and demolition work. (c) cause the operator no discomfort or inconvenience;
(d) not interfere unnecessarily with production;
1.2 The term high-pressure water jetting covers all water
(e) operate automatically or with minimum effort;
jetting, including the use of additives or abrasives at pressures
(f) be suitable for the job and the machine;
above 100.5 psig (0.69 MPa).
(g) preferably constitute a design, integral built-in feature;
1.3 Any person required to operate or maintain pressure
(h) provide for machine oiling, inspection, adjustment and
water-jetting equipment shall have been trained and have
repair;
demonstrated the ability and knowledge to do so in accordance
(i) withstand long use with minimum maintenance;
with the original equipment manufacturer’s instructions,
(j) be durable, fire- and corrosion-resistant;
specifications, and training programs.
(k) not constitute a hazard by themselves (without splinters,
1.4 The values stated in inch-pound units are to be regarded sharp corners, rough edges, or other sources of accidents); and
as the standard. The values in parentheses are for information (1) protect against foreseeable use and foreseeable misuse of
only. operational contingencies, not merely against normally ex-
pected hazards as determined from a job safety analysis
1.5 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
3.1.3 high-pressure water cleaning, v—the use of high-
responsibility of the user of this standard to establish appro-
pressure water, with or without the addition of other liquids or
priate safety and health practices and determine the applica-
solid particles, to remove unwanted matter from various
bility of regulatory limitations prior to use. See 3.1.3, 4.4,
surfaces,wherethepressureoftheliquidjetexceeds100.5psig
5.7.2, 5.11, 5.14, 6.2, 6.7, and Sections 8 and 11 for specific
(0.69 MPa) at the orifice. (Warning—The limit of 100.5 psig
hazards statements.
(0.69 MPa) does not mean that pressures below 100.5 psig
(0.69 MPa) cannot cause injury or require any less attention to
2. Referenced Documents
the principles of this practice.Adequate precautions, similar to
2
those of this practice, are required at all pressures.)
2.1 ANSI/IEEE Standard:
957-1987 IEEE Guide for Cleaning Insulators
3.1.4 high-pressure water cutting, v—the use of high-
pressure water, with or without the addition of other liquids or
3. Terminology
solidparticles,topenetrateintothesurfaceofamaterialforthe
3.1 Definitions of Terms Specific to This Standard: purpose of cutting that material, where the pressure of the
3.1.1 dump system, n—the discharge orifice operator-
liquid jet exceeds 100.5 psig (0.69 MPa) at the orifice.
controlled, manually operated device or system that reduces
3.1.5 hose assembly, n—a hose with safety coupling each
indicating pressure capacities and attached in accordance with
manufacturer’s specifications.
1
This practice is under the jurisdiction of ASTM Committee E34 on Occupa-
tionalHealthandSafety andisthedirectresponsibilityofSubcommitteeE34.10 on
3.1.6 lance, n—a rigid metal tube used to extend the nozzle
Industrial Safety.
from the end of the hose.
Current edition approved Aug. 1, 2012. Published September 2012. Originally
approved in 1993. Last previous edition approved in 2008 as E1575 - 08. DOI:
3.1.7 lancing, v—an application whereby a lance and nozzle
10.1520/E1575-12.
2
combination is inserted into, and retracted from, the interior of
Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
4th Floor, New York, NY 10036, http://www.ansi.org. a pipe or tubular product.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

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...

This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:E1575–08 Designation: E1575 – 12
Standard Practice for
1
Pressure Water Cleaning and Cutting
This standard is issued under the fixed designation E1575; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice covers the personnel requirements, operator training, operating procedures, and recommended equipment
performance/design for the proper operation of all types of pressure water-jet cleaning and cutting equipment as normally used by
industries concerned with construction, maintenance, repair, cleaning, cutting, and demolition work.
1.2 The term high-pressure water jetting covers all water jetting, including the use of additives or abrasives at pressures above
100.5 psig (0.69 MPa).
1.3 Any person required to operate or maintain pressure water-jetting equipment shall have been trained and have demonstrated
the ability and knowledge to do so in accordance with the original equipment manufacturer’s instructions, specifications, and
training programs.
1.4 The values stated in inch-pound units are to be regarded as the standard.The values in parentheses are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use. See Notes 1-8 and Sections See 3.1.3, 4.4, 5.7.2, 5.11, 5.14, 6.2, 6.7, and Sections 8 and 11 for specific
hazards statements.
2. Referenced Documents
2
2.1 ANSI/IEEE Standard:
957-1987 IEEE Guide for Cleaning Insulators
3. Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 dump system, n—the discharge orifice operator-controlled, manually operated device or system that reduces the pressure
to a level that yields a pressure flow at the nozzle that is considerably below the risk threshold.
3.1.2 guard, n—should be so designed, constructed and used that it will:
(a) provide positive protection;
(b) prevent all access to the danger zone during operations;
( c) cause the operator no discomfort or inconvenience;
( d) not interfere unnecessarily with production;
( e) operate automatically or with minimum effort;
( f) be suitable for the job and the machine;
( g) preferably constitute a design, integral built-in feature;
( h) provide for machine oiling, inspection, adjustment and repair;
( i) withstand long use with minimum maintenance;
( j) be durable, fire- and corrosion-resistant;
( k) not constitute a hazard by themselves (without splinters, sharp corners, rough edges, or other sources of accidents); and
( 1) protect against foreseeable use and foreseeable misuse of operational contingencies, not merely against normally expected
hazards as determined from a job safety analysis
3.1.3 high-pressure water cleaning, v—the use of high-pressure water, with or without the addition of other liquids or solid
1
This practice is under the jurisdiction of ASTM Committee E34 on Occupational Health and Safety and is the direct responsibility of Subcommittee E34.03 on High
Pressure Water Cleaning.
Current edition approved Oct. 1, 2008. Published October 2008. Originally approved in 1993. Last previous edition approved in 1998 as E1575-98, which was withdrawn
January 2007 and reinstated in October 2008. DOI: 10.1520/E1575-08. on High Pressure Water Cleaning.
Current edition approved Aug. 1, 2012. Published September 2012. Originally approved in 1993. Last previous edition approved in 2008 as E1575 - 08. DOI:
10.1520/E1575-12.
2
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

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E1575 – 12
particles, to remove unwanted matter from various surfaces, where the pressure of the liquid jet exceeds 100.5 psig (0.69 MPa)
at the orifice.
NOTE1— (Warning:Warning—The limit of 100.5 psig (0.69 MPa) does not mean that pressures below 100.5 psig (0.69 MPa) cannot cause injury or
require any less attention to the principles of this practice. Adequate precautions, similar to those of this practice, are required at al
...

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