Standard Test Methods for Evaluating Coatings For High Temperature Service

SIGNIFICANCE AND USE
4.1 Some coating systems are developed for use over steel that is exposed to high temperatures during service life. This method provides an accelerated means of determining the performance of these coating systems. Testing of coatings designed for interior service, and of coatings designed for exterior (weather-exposed) service is included.
SCOPE
1.1 These test methods cover the evaluation of the heat-resistant properties of coatings designed to protect steel surfaces exposed to elevated temperatures during their service life. Two test methods are described as follows:
Method A—Interior Service Coatings
Method B—Exterior Service Coatings  
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of whoever uses this standard to consult and establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in Section 5.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Nov-2022
Drafting Committee
D01.27 - Accelerated Testing

Relations

Effective Date
01-Mar-2024
Effective Date
01-Dec-2017
Effective Date
15-Nov-2013
Effective Date
01-Jun-2013
Effective Date
01-Nov-2012
Effective Date
01-Nov-2012
Effective Date
01-Nov-2012
Effective Date
01-Aug-2012
Effective Date
01-Jun-2012
Effective Date
01-May-2012
Effective Date
01-Oct-2011
Effective Date
01-Jul-2009
Effective Date
01-Jun-2008
Effective Date
15-May-2008
Effective Date
15-Feb-2008

Overview

ASTM D2485-22: Standard Test Methods for Evaluating Coatings For High Temperature Service specifies procedures for assessing the heat-resistant properties of protective coatings applied to steel surfaces. Developed by ASTM, this international standard helps manufacturers, specifiers, and testers determine the performance and reliability of coating systems used on steel that is exposed to elevated temperatures, both in indoor and outdoor environments. By following ASTM D2485-22, stakeholders can select the most suitable coatings for applications where resistance to heat, corrosion, and environmental conditions is critical.

Key Topics

  • Scope of Testing: The standard outlines two major test methods:
    • Method A: For coatings designed for interior service, testing durability after exposure to high temperatures in controlled conditions.
    • Method B: For coatings intended for exterior service, subjecting test panels to stepwise temperature increases and environmental exposures.
  • Panel Preparation: Specifies detailed requirements for panel cleaning, preparation, and coating application to ensure consistency in test results.
  • Test Procedures:
    • Heating protocols using a muffle furnace
    • Water quench and bend tests for interior coatings
    • Salt spray and 12-month outdoor exposure tests for exterior coatings
  • Evaluation Criteria: Coatings are assessed for properties including rust formation, blistering, adhesion loss, dulling, cracking, and overall film degradation.
  • Safety and Compliance: Emphasizes the importance of following proper safety, health, and environmental practices during testing.
  • Reporting: Requires detailed documentation of substrates, preparation, application methods, drying conditions, environmental exposure details, and observed defects.

Applications

ASTM D2485-22 is essential for industries that need reliable, long-lasting protection of steel components exposed to heat. Typical applications include:

  • Power Generation: Evaluating coatings for boilers, turbines, and exhaust systems.
  • Petrochemical and Refining: Selecting protective coatings for equipment exposed to elevated process temperatures.
  • Industrial Manufacturing: Ensuring paint systems on ovens, kilns, and other heat-exposed machinery perform as intended.
  • Infrastructure Projects: Testing durability of coatings used on steel structures affected by thermal cycling and harsh weather.
  • Paint and Coatings Development: Supporting R&D and quality control of high temperature paints and protective films.

By using these standardized test methods, organizations can accelerate qualification of coatings, minimize risk of premature failure, and comply with industry best practices for high temperature resistance and corrosion performance.

Related Standards

ASTM D2485-22 references several related ASTM standards commonly used in the coatings and corrosion protection industries:

  • ASTM B117: Practice for Operating Salt Spray (Fog) Apparatus
  • ASTM D522: Test Methods for Mandrel Bend Test of Attached Organic Coatings
  • ASTM D609: Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint, Varnish, Conversion Coatings, and Related Products
  • ASTM D823: Practices for Producing Films of Uniform Thickness on Test Panels
  • ASTM D2200: Practice for Use of Pictorial Standards for Painting Steel Surfaces
  • ASTM G7: Practice for Natural Weathering of Materials

Keywords: ASTM D2485, high temperature coatings, heat-resistant paint, steel protection, elevated temperature testing, industrial coatings, corrosion resistance, paint durability, salt spray test, exterior coatings, interior coatings.

ASTM D2485-22 supports the selection and certification of protective coatings that extend the lifespan and performance of vital steel assets exposed to high temperatures. Utilizing these test methods is a foundational practice for achieving optimal coating system reliability in demanding industrial environments.

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Frequently Asked Questions

ASTM D2485-22 is a standard published by ASTM International. Its full title is "Standard Test Methods for Evaluating Coatings For High Temperature Service". This standard covers: SIGNIFICANCE AND USE 4.1 Some coating systems are developed for use over steel that is exposed to high temperatures during service life. This method provides an accelerated means of determining the performance of these coating systems. Testing of coatings designed for interior service, and of coatings designed for exterior (weather-exposed) service is included. SCOPE 1.1 These test methods cover the evaluation of the heat-resistant properties of coatings designed to protect steel surfaces exposed to elevated temperatures during their service life. Two test methods are described as follows: Method A—Interior Service Coatings Method B—Exterior Service Coatings 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of whoever uses this standard to consult and establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in Section 5. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 Some coating systems are developed for use over steel that is exposed to high temperatures during service life. This method provides an accelerated means of determining the performance of these coating systems. Testing of coatings designed for interior service, and of coatings designed for exterior (weather-exposed) service is included. SCOPE 1.1 These test methods cover the evaluation of the heat-resistant properties of coatings designed to protect steel surfaces exposed to elevated temperatures during their service life. Two test methods are described as follows: Method A—Interior Service Coatings Method B—Exterior Service Coatings 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of whoever uses this standard to consult and establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in Section 5. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D2485-22 is classified under the following ICS (International Classification for Standards) categories: 87.040 - Paints and varnishes. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D2485-22 has the following relationships with other standards: It is inter standard links to ASTM A283/A283M-24, ASTM D823-17, ASTM A283/A283M-13, ASTM D2200-13, ASTM A36/A36M-12, ASTM D823-95(2012), ASTM A283/A283M-12a, ASTM A283/A283M-12, ASTM D609-00(2012), ASTM A285/A285M-12, ASTM B117-11, ASTM B117-09, ASTM D2200-08, ASTM A36/A36M-08, ASTM D522-93a(2008). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D2485-22 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D2485 − 22
Standard Test Methods for
Evaluating Coatings For High Temperature Service
This standard is issued under the fixed designation D2485; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* D609 Practice for Preparation of Cold-Rolled Steel Panels
for Testing Paint, Varnish, Conversion Coatings, and
1.1 These test methods cover the evaluation of the heat-
Related Coating Products
resistant properties of coatings designed to protect steel sur-
D823 Practices for Producing Films of Uniform Thickness
faces exposed to elevated temperatures during their service
of Paint, Coatings and Related Products on Test Panels
life. Two test methods are described as follows:
D1186 Test Methods for Nondestructive Measurement of
Method A—Interior Service Coatings
Dry Film Thickness of Nonmagnetic Coatings Applied to
Method B—Exterior Service Coatings
a Ferrous Base (Withdrawn 2006)
1.2 The values stated in SI units are to be regarded as the
D2200 Practice for Use of Pictorial Surface Preparation
standard. The values given in parentheses are for information
Standards and Guides for Painting Steel Surfaces
only.
G7 Practice for Natural Weathering of Materials
1.3 This standard does not purport to address the safety
3. Summary of Test Methods
concerns, if any, associated with its use. It is the responsibility
of whoever uses this standard to consult and establish appro- 3.1 Panels suitably coated with the material under test are
priate safety, health, and environmental practices and deter-
evaluated under one or both of two test methods depending on
mine the applicability of regulatory limitations prior to use. the intended usage.
Specific hazard statements are given in Section 5.
3.1.1 Test Method A, Interior Service Coatings—Coated
1.4 This international standard was developed in accor- panels are heated for 24 h in a muffle furnace at a temperature
dance with internationally recognized principles on standard- agreed upon between the purchaser and the seller. One panel is
ization established in the Decision on Principles for the plunged into water and the other cooled and then subjected to
Development of International Standards, Guides and Recom- a bend test.
mendations issued by the World Trade Organization Technical 3.1.2 Test Method B, Exterior Service Coatings—Coated
Barriers to Trade (TBT) Committee. panels are subjected to temperatures that increase in steps from
205 °C to 425 °C (400 °F to 800 °F). One panel is subjected to
2. Referenced Documents
salt spray for 24 h, and one is exposed outdoors for 12 months.
2.1 ASTM Standards:
3.2 When tests are completed, the panels are examined for
A36/A36M Specification for Carbon Structural Steel
evidence of film degradation including rust formation,
A283/A283M Specification for Low and Intermediate Ten-
blistering, loss of adhesion, dulling, and chalking.
sile Strength Carbon Steel Plates
4. Significance and Use
A285/A285M Specification for Pressure Vessel Plates, Car-
bon Steel, Low- and Intermediate-Tensile Strength
4.1 Some coating systems are developed for use over steel
B117 Practice for Operating Salt Spray (Fog) Apparatus
that is exposed to high temperatures during service life. This
D522 Test Methods for Mandrel Bend Test of Attached
method provides an accelerated means of determining the
Organic Coatings
performance of these coating systems. Testing of coatings
designed for interior service, and of coatings designed for
exterior (weather-exposed) service is included.
These test methods are under the jurisdiction of ASTM Committee D01 on
5. Apparatus
Paint and Related Coatings, Materials, and Applications and are the direct
responsibility of Subcommittee D01.27 on Accelerated Testing.
5.1 Automatic spray equipment as described in Practices
Current edition approved Dec. 1, 2022. Published December 2022. Originally
D823 (Method A) or any other suitable method that will give
approved in 1966. Last previous edition approved in 2018 as D2485 – 18. DOI:
10.1520/D2485-22.
the required uniformity of film and film thickness.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on The last approved version of this historical standard is referenced on
the ASTM website. www.astm.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2485 − 22
5.2 Muffle furnace capable of maintaining the temperatures in the bent area for evidence of film degradation such as
described in 7.2 and 7.3. cracking and loss of adhesion.
5.2.1 Warning—Due to the high temperatures involved in
7.3 Test Method B:
operating the muffle furnace, extreme caution shall be used.
7.3.1 Expose duplicate coated panels finished with the
5.3 Salt spray apparatus as described in Practice B117.
materials under test to the elevated temperature test schedule
mutually agreed upon between the purchaser and the seller. In
6. Panel Preparation
the absence of such a specified schedule use the following:
6.1 Type—Panel dimensions shall be established by prior
7.3.2 Placethepanelsinamufflefurnacemaintainedataset
agreement between the purchaser and the seller. Use panels of point of 205 °C (400 °F) for 8 h, then increase the temperature
6.4 mm ( ⁄4 in.) hot-rolled steel conforming to Specification
to 260 °C (500 °F) for 16 h. Increase the temperature in 55 °C
A36/A36M or Specification A283/A283M, or when (100 °F) increments, alternating the time periods indicated, to
appropriate, Specification A285/A285M for the water quench
the final temperature maximum previously agreed to between
test in Test Method A, and for all tests under Test Method B. the purchaser and the seller. Thus the schedule would be:
For the bend test inTest MethodA, the panels must be thin and 205 °C 6 3.5 °C (400 °F 6 6 °F) for 8 h
soft enough to be bent as described in Test Methods D522. 260 °C 6 5.0 °C (500 °F 6 9 °F) for 16 h
315 °C 6 6.5 °C (600 °F 6 12 °F) for 8 h
6.2 Cleaning—Clean the panels for both test methods in
370 °C 6 8.0 °C (700 °F 6 14 °F) for 16 h
accordance with Practice D609, Methods B or D. Then, using
425 °C 6 9.5 °C (800 °F 6 17 °F) for 8 h
a fine silica sand (graded to pass through a No. 40 (425-µm)
sieve), blast the panels for Met
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D2485 − 18 D2485 − 22
Standard Test Methods for
Evaluating Coatings For High Temperature Service
This standard is issued under the fixed designation D2485; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 These test methods cover the evaluation of the heat-resistant properties of coatings designed to protect steel surfaces exposed
to elevated temperatures during their service life. Two test methods are described as follows:
Method A—Interior Service Coatings
Method B—Exterior Service Coatings
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of
whoever uses this standard to consult and establish appropriate safety, health, and environmental practices and determine the
applicability of regulatory limitations prior to use. Specific hazard statements are given in Section 5.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
A36/A36M Specification for Carbon Structural Steel
A283/A283M Specification for Low and Intermediate Tensile Strength Carbon Steel Plates
A285/A285M Specification for Pressure Vessel Plates, Carbon Steel, Low- and Intermediate-Tensile Strength
B117 Practice for Operating Salt Spray (Fog) Apparatus
D522 Test Methods for Mandrel Bend Test of Attached Organic Coatings
D609 Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint, Varnish, Conversion Coatings, and Related Coating
Products
D823 Practices for Producing Films of Uniform Thickness of Paint, Coatings and Related Products on Test Panels
D1186 Test Methods for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to a Ferrous
Base (Withdrawn 2006)
D2200 Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces
G7 Practice for Natural Weathering of Materials
These test methods are under the jurisdiction of ASTM Committee D01 on Paint and Related Coatings, Materials, and Applications and are the direct responsibility of
Subcommittee D01.27 on Accelerated Testing.
Current edition approved March 1, 2018Dec. 1, 2022. Published March 2018December 2022. Originally approved in 1966. Last previous edition approved in 20132018
as D2485 – 91 (2013).D2485 – 18. DOI: 10.1520/D2485-18.10.1520/D2485-22.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
The last approved version of this historical standard is referenced on www.astm.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2485 − 22
3. Summary of Test Methods
3.1 Panels suitably coated with the material under test are evaluated under one or both of two test methods depending on the
intended usage.
3.1.1 Test Method A, Interior Service Coatings—Coated panels are heated for 24 h in a muffle furnace at a temperature agreed upon
between the purchaser and the seller. One panel is plunged into water and the other cooled and then subjected to a bend test.
3.1.2 Test Method B, Exterior Service Coatings—Coated panels are subjected to temperatures that increase in steps from
205205 °C to 425°C (400425 °C (400 °F to 800°F).800 °F). One panel is subjected to salt spray for 24 h, and one is exposed
outdoors for 12 months.
3.2 When tests are completed, the panels are examined for evidence of film degradation including rust formation, blistering, loss
of adhesion, dulling, and chalking.
4. Significance and Use
4.1 Some coating systems are developed for use over steel that is exposed to high temperatures during service life. This method
provides an accelerated means of determining the performance of these coating systems. Testing of coatings designed for interior
service, and of coatings designed for exterior (weather-exposed) service is included.
5. Apparatus
5.1 Automatic spray equipment as described in Practices D823 (Method A) or any other suitable method that will give the required
uniformity of film and film thickness.
5.2 Muffle furnace capable of maintaining the temperatures described in 7.2 and 7.3.
5.2.1 Warning—Due to the high temperatures involved in operating the muffle furnace, extreme caution shouldshall be used.
5.3 Salt spray apparatus as described in Practice B117.
6. Panel Preparation
6.1 Type—Panel dimensions shall be established by prior agreement between the purchaser and the seller. Use panels of 6.4 mm
( ⁄4 in.) hot-rolled steel conforming to Specification A36/A36M or Specification A283/A283M, or when appropriate, Specification
A285/A285M for the water quench test in Test Method A, and for all tests under Test Method B. For the bend test in Test Method
A, the panels must be thin and soft enough to be bent as described in Test Methods D522.
6.2 Cleaning—Clean the panels for both test methods in accordance with Practice D609, Methods B or D. Then, using a fine silica
sand (graded to pass through a No. 40 (425-μm) sieve), blast the panels for Method B to “white” metal (removing all mill scale
and rust) so that the panels comply with grade A SP-5 of Standard D2200. Other blast media and blast methods are acceptable if
agreed upon between the buyer and the seller. Blast-cleaned panels cannot be subjected to the bend test because they are too thick
to bend.
6.3 Coatings Applications—Apply the coatings by automatic spray, Method A of Practices D823, or by any other suitable method
that will assure the required uniformity of film thickness. The number of coats, technique, and cycle for drying between coats of
multicoat systems, limits of dry film thickness, and drying time before exposure shall be established by prior agreement between
the purchaser and the seller. Determine dry film thickness in accordance with Test Methods D1186. Allow coatings that air dry at
ambient temperature to dry for 168 h at a temperature of 2424 °C 6 2.5°C (752.5 °C (75 °F 6 5°F)5 °F) prior to exposing to test
conditions. Bake coatings that require heat conversion in accordance with the recommendation of the supplier.
7. Procedure
7.1 Sampling—When panels have been coated at another location, select at random from d
...

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