Standard Test Method for Estimating Processing Losses of Plastisols and Organosols Due to Volatility

SIGNIFICANCE AND USE
5.1 The volatile components of a plastisol or organosol influence the weight loss during processing. It is possible that this information will be useful to the producer and user and to environmental interests for estimating the volatiles emitted by the plastisol or organosol during processing.  
5.2 Results obtained by this test method are not strictly equivalent to those experienced during product processing wherein conditions of temperature, air flow, coating mass, and configuration are potentially quite different.  
5.3 This test method is not necessarily applicable to all types of plastisol and organosol applications. Any change in the specified testing time or temperature to accommodate unique applications shall be included in the report (see 7.3).
SCOPE
1.1 This test method describes a procedure for the determination of the relative volatility of polyvinyl chloride plastisols and organosols at elevated temperatures.  
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.3 The text of this standard references notes and footnotes which provide explanatory material. These notes and footnotes, excluding those in tables and figures, shall not be considered as requirements of this standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
Note 1: There is no known ISO equivalent to this standard.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2024
Technical Committee
D20 - Plastics

Relations

Effective Date
01-Feb-2024

Overview

ASTM D6150-24: Standard Test Method for Estimating Processing Losses of Plastisols and Organosols Due to Volatility provides a laboratory procedure for assessing the relative volatility of polyvinyl chloride (PVC) plastisols and organosols when subjected to elevated temperatures. By determining the weight loss associated with volatile components during processing, this standard offers critical information for producers, users, and environmental stakeholders. The results are primarily used to estimate the emissions of volatiles-a key concern in material handling, product development, and regulatory compliance within the plastics industry.

Key Topics

  • Estimation of Volatile Loss: The method evaluates the loss of volatile compounds from plastisols and organosols upon heating, providing insight into the potential emissions during end-use processing.
  • Laboratory Test Procedure: Samples are weighed, subjected to controlled heating, cooled, and reweighed to determine the loss percentage or loss per unit area.
  • Standardized Conditions: The procedure specifies use of a forced-ventilation oven at 177°C (350°F) for 10 minutes, with results calculated as percent volatile matter or weight loss per surface area.
  • Applicability Limits: Results from this method may not directly replicate all real-world processing conditions, such as variations in temperature, airflow, or coating configuration.
  • Reporting Requirements: Users must document deviations from the prescribed test conditions, particularly when modifications are necessary to reflect unique applications.

Applications

ASTM D6150-24 serves a range of practical applications, particularly where control of volatile loss and emission estimates are crucial:

  • Plastisol and Organosol Manufacturing: Enables producers to benchmark formulations for volatility and optimize stability for specific processing operations.
  • Product Development and Quality Control: Assists in selecting plastisol and organosol formulations with suitable levels of volatility for diverse applications.
  • Environmental Impact Assessment: Supports environmental compliance by quantifying potential emissions of volatile organics during the processing of PVC-based materials.
  • Regulatory Reporting: Provides data that may be relevant for regulatory submissions pertaining to air quality and workplace safety.
  • Comparative Analysis: Facilitates comparison of alternate formulations or additives intended to reduce processing losses and emissions.

Related Standards

ASTM D6150-24 references several related ASTM standards to ensure consistency and reliability in testing and reporting, including:

  • ASTM D618 - Practice for Conditioning Plastics for Testing
  • ASTM D883 - Terminology Relating to Plastics
  • ASTM E145 - Specification for Gravity-Convection and Forced-Ventilation Ovens
  • ASTM E691 - Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
  • ASTM E456 - Terminology Relating to Quality and Statistics
  • ASTM E2935 - Practice for Evaluating Equivalence of Two Testing Processes

Keywords: plastisol volatility, organosol processing losses, PVC emissions, ASTM D6150-24, plasticizer loss, polyvinyl chloride, volatile organic compounds (VOC) in plastics, thermal processing of plastisols.

ASTM D6150-24 is the definitive reference for standardized measurement of processing losses in PVC plastisols and organosols due to volatility, supporting industry best practices in quality control and environmental stewardship.

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Frequently Asked Questions

ASTM D6150-24 is a standard published by ASTM International. Its full title is "Standard Test Method for Estimating Processing Losses of Plastisols and Organosols Due to Volatility". This standard covers: SIGNIFICANCE AND USE 5.1 The volatile components of a plastisol or organosol influence the weight loss during processing. It is possible that this information will be useful to the producer and user and to environmental interests for estimating the volatiles emitted by the plastisol or organosol during processing. 5.2 Results obtained by this test method are not strictly equivalent to those experienced during product processing wherein conditions of temperature, air flow, coating mass, and configuration are potentially quite different. 5.3 This test method is not necessarily applicable to all types of plastisol and organosol applications. Any change in the specified testing time or temperature to accommodate unique applications shall be included in the report (see 7.3). SCOPE 1.1 This test method describes a procedure for the determination of the relative volatility of polyvinyl chloride plastisols and organosols at elevated temperatures. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 The text of this standard references notes and footnotes which provide explanatory material. These notes and footnotes, excluding those in tables and figures, shall not be considered as requirements of this standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: There is no known ISO equivalent to this standard. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 The volatile components of a plastisol or organosol influence the weight loss during processing. It is possible that this information will be useful to the producer and user and to environmental interests for estimating the volatiles emitted by the plastisol or organosol during processing. 5.2 Results obtained by this test method are not strictly equivalent to those experienced during product processing wherein conditions of temperature, air flow, coating mass, and configuration are potentially quite different. 5.3 This test method is not necessarily applicable to all types of plastisol and organosol applications. Any change in the specified testing time or temperature to accommodate unique applications shall be included in the report (see 7.3). SCOPE 1.1 This test method describes a procedure for the determination of the relative volatility of polyvinyl chloride plastisols and organosols at elevated temperatures. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 The text of this standard references notes and footnotes which provide explanatory material. These notes and footnotes, excluding those in tables and figures, shall not be considered as requirements of this standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: There is no known ISO equivalent to this standard. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D6150-24 is classified under the following ICS (International Classification for Standards) categories: 83.080.20 - Thermoplastic materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D6150-24 has the following relationships with other standards: It is inter standard links to ASTM D6150-16. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D6150-24 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D6150 − 24
Standard Test Method for
Estimating Processing Losses of Plastisols and Organosols
Due to Volatility
This standard is issued under the fixed designation D6150; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* E145 Specification for Gravity-Convection and Forced-
Ventilation Ovens
1.1 This test method describes a procedure for the determi-
E456 Terminology Relating to Quality and Statistics
nation of the relative volatility of polyvinyl chloride plastisols
E691 Practice for Conducting an Interlaboratory Study to
and organosols at elevated temperatures.
Determine the Precision of a Test Method
1.2 The values stated in SI units are to be regarded as the
E2935 Practice for Evaluating Equivalence of Two Testing
standard. The values given in parentheses are for information
Processes
only.
1.3 The text of this standard references notes and footnotes
3. Terminology
which provide explanatory material. These notes and footnotes,
3.1 Definitions—The terms used in this test method are in
excluding those in tables and figures, shall not be considered as
accordance with Terminology D883 and abbreviations are in
requirements of this standard.
accordance with Terminology D1600, unless otherwise indi-
1.4 This standard does not purport to address all of the
cated.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
3.2 For terms relating to precision and bias and associated
priate safety, health, and environmental practices and deter-
issues, the terms used in this test method are in accordance
mine the applicability of regulatory limitations prior to use.
with the definitions in Terminology E456.
NOTE 1—There is no known ISO equivalent to this standard.
4. Summary of Test Method
1.5 This international standard was developed in accor-
dance with internationally recognized principles on standard-
4.1 Plastisols or organosols are weighed in aluminum dishes
ization established in the Decision on Principles for the
and heated in a circulating air oven at 177°C (350°F) for 10
Development of International Standards, Guides and Recom-
min. The specimens are removed from the oven, cooled, and
mendations issued by the World Trade Organization Technical
reweighed. The weight loss is determined and reported as
Barriers to Trade (TBT) Committee.
either percent weight loss or weight loss per unit area of
exposed surface.
2. Referenced Documents
2.1 ASTM Standards:
5. Significance and Use
D618 Practice for Conditioning Plastics for Testing
5.1 The volatile components of a plastisol or organosol
D883 Terminology Relating to Plastics
influence the weight loss during processing. It is possible that
D1600 Terminology for Abbreviated Terms Relating to Plas-
this information will be useful to the producer and user and to
tics (Withdrawn 2024)
environmental interests for estimating the volatiles emitted by
the plastisol or organosol during processing.
This test method is under the jurisdiction of ASTM Committee D20 on Plastics
and is the direct responsibility of Subcommittee D20.15 on Thermoplastic
5.2 Results obtained by this test method are not strictly
Materials, Section D20.15.07 on Vinyl Chloride Polymers.
equivalent to those experienced during product processing
Current edition approved Feb. 1, 2024. Published April 2024. Originally
wherein conditions of temperature, air flow, coating mass, and
approved in 1997. Last previous edition approved in 2016 as D6150 - 16. DOI:
10.1520/D6150-24.
configuration are potentially quite different.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
5.3 This test method is not necessarily applicable to all
Standards volume information, refer to the standard’s Document Summary page on
types of plastisol and organosol applications. Any change in
the ASTM website.
3 the specified testing time or temperature to accommodate
The last approved version of this historical standard is referenced on
www.astm.org. unique applications shall be included in the report (see 7.3).
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D6150 − 24
6. Apparatus where:
W = weight of aluminum foil dish,
6.1 Oven, forced–ventilation laboratory oven, Type II, 1
W = weight of dish plus specimen,
Grade A, with 100 to 200 air exchanges/h as specified in
W = weight of dish plus specimen after heating, and
Specification E145.
d = external diameter of specimen after heating in mm.
6.1.1 It is acceptable to use a rotating turntable drive at a
rate of 1 to 6.
9. Report
6.1.2 It is acceptable to use a tray to fit the turntable to
9.1 Report the following information:
minimize the temperature drop in the oven.
9.1.1 Sample identification.
6.2 Aluminum Foil Dishes, 57 mm in diameter by 18 mm
9.1.2 Average of percent volatile loss of the sample run in
high with a smooth (planar) bottom surface.
triplicate or the average of the volatile weight loss of the
sample relative to unit area, or both, g/mm .
7. Procedure
9.1.3 Any deviations from the test and the reasons for these
deviations.
7.1 Ensure the plastisol or organosol is homogeneous. If
necessary, mix the sample by hand or mechanical stirrer until
10. Precision and Bias
homogeneous and deaerate.
10.1 The precision of this test method is based on an
7.2 Tare three aluminum dishes to the nearest 0.1 mg.
intralaboratory study of ASTM D6150, Standard Test Method
7.3 Add the plastisol or organosol specimen in such a for Estimating Processing Lo
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D6150 − 16 D6150 − 24
Standard Test Method for
Estimating Processing Losses of Plastisols and Organosols
Due to Volatility
This standard is issued under the fixed designation D6150; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This test method describes a procedure for the determination of the relative volatility of polyvinyl chloride plastisols and
organosols at elevated temperatures.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 The text of this standard references notes and footnotes which provide explanatory material. These notes and footnotes,
excluding those in tables and figures, shall not be considered as requirements of this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and healthsafety, health, and environmental practices and determine
the applicability of regulatory limitations prior to use.
NOTE 1—There is no known ISO equivalent to this standard.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D618 Practice for Conditioning Plastics for Testing
D883 Terminology Relating to Plastics
D1600 Terminology for Abbreviated Terms Relating to Plastics (Withdrawn 2024)
E145 Specification for Gravity-Convection and Forced-Ventilation Ovens
E177E456 Practice for Use of the Terms Precision and Bias in ASTM Test MethodsTerminology Relating to Quality and
Statistics
E691 Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
E2935 Practice for Evaluating Equivalence of Two Testing Processes
This test method is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic Materials,
Section D20.15.07 on Vinyl Chloride Polymers.
Current edition approved May 1, 2016Feb. 1, 2024. Published May 2016April 2024. Originally approved in 1997. Last previous edition approved in 20152016 as
D6150 - 15.D6150 - 16. DOI: 10.1520/D6150-16.10.1520/D6150-24.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
The last approved version of this historical standard is referenced on www.astm.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D6150 − 24
3. Terminology
3.1 Definitions—The terms used in this test method are in accordance with Terminology D883 and abbreviations are in accordance
with Terminology D1600, unless otherwise indicated.
3.2 For terms relating to precision and bias and associated issues, the terms used in this test method are in accordance with the
definitions in Terminology E456.
4. Summary of Test Method
4.1 Plastisols or organosols are weighed in aluminum dishes and heated in a circulating air oven at 177°C (350°F) for 10 min.
The specimens are removed from the oven, cooled, and reweighed. The weight loss is determined and reported as either percent
weight loss or weight loss per unit area of exposed surface.
5. Significance and Use
5.1 The volatile components of a plastisol or organosol influence the weight loss during processing. It is possible that this
information will be useful to the producer and user and to environmental interests for estimating the volatiles emitted by the
plastisol or organosol during processing.
5.2 Results obtained by this test method are not strictly equivalent to those experienced during product processing wherein
conditions of temperature, air flow, coating mass, and configuration are potentially quite different.
5.3 This test method is not necessarily applicable to all types of plastisol and organosol applications. Any change in the specified
testing time or temperature to accommodate unique applications shall be included in the report (see 7.3).
6. Apparatus
6.1 Oven, forced–ventilation laboratory oven, Type II, Grade A, with 100 to 200 air exchanges/h as specified in Specification
E145.
6.1.1 It is acceptable to use a rotating turntable drive at a rate of 1 to 6.
6.1.2 It is acceptable to use a tray to fit the turntable to minimize the temperature drop in the oven.
6.2 Aluminum Foil Dishes, 57 mm in diameter by 18 mm high with a smooth (planar) bottom surface.
7. Procedure
7.1 Ensure the plastisol or organosol is homogeneous. If necessary, mix the sample by hand or mechanical stirrer until
homogeneous and deaerate.
7.2 Tare three aluminum dishes to the nearest 0.1 mg.
7.3 Add the plastisol or organosol specimen in such a manner as to entirely cover the bottom of the dish. The weight added to
each dish shall vary by only 60.1 g of the selected weight. If the thickness of the final product cannot be accurately determined,
add 6.0 6 0.1 g to each dish.
NOTE 2—A more representative measurement of weight loss is possible if the thickness of the sample in the aluminum dish approaches the thickness of
the material during processing. The weight of the specimens added to the dish is allowed to vary according to the application.
7.4 Reweigh the dishes to the nearest 0.1 mg.
7.5 Place only three dishes from a single specimen in the oven on a shelf or turntable, or both, perpendicular to the airflow.
7.5.1 If a rotating turntable is used, place the dishes on the turntable equally spaced from the center.
D6150 − 24
7.5.2 Due to the short heating time, place the specimens into the oven as quickly as possible to minimize the temperature drop
in the oven.
7.6 Heat the aluminum foil dishes containing the specimens in the forced draft oven (6.1) for 10 min 6 20 s at 177°C (350°F).
7.7 Remove the dishes from the oven, place immediately in a desiccator, cool for 15 min to ambient temperature, and weigh to
0.1 mg.
8. Calculation
8.1 Calculate the percent volatile matter, V, in the plastisol or organosol as follows:
V 5 @~~W 2 W !2 ~W 2 W !!/~W 2 W !# ×100 (1)
2 1 3 1 2 1
where:
W = weight of aluminum foil dish,
W = weight of dish plus specimen, and
W = weight of dish plus specimen after heating.
8.2 Calculate the weight loss relative to unit area of exposed surface as follows:
2 2 2
weight loss, g/mm 5 @~W 2 W !2 ~W 2 W !#/~πd /4!5 1.273@~W 2 W !2 ~W 2 W !#/d (2)
2 1 3 1 3 1 2 1
where:
W = weight of aluminum foil dish,
W = weight of dish plus specimen,
W = weight of dish plus specimen after heating, and
d = external diameter of specimen after heating in mm.
9. Report
9.1 Report the following information:
9.1.1 Sample identification.
9.1.2 Average of percent volatile loss of the sample run in triplicate or the average of the volatile weight loss of the sample relative
...

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