Standard Specification for 50 Nickel-50 Iron Powder Metallurgy Soft Magnetic Parts

ABSTRACT
This specification covers the magnetic property requirements of 50 nickel-50 iron soft magnetic parts fabricated by powder metallurgy techniques in the sintered or annealed conditions, intended for parts that require high magnetic permeability, high electrical resistivity, low coercive field strength, and low hysteresis loss. This specification does not cover parts produced by metal injection molding. Parts shall be tested and adhere to the chemical composition, sintered density and coercive field strength requirements listed in this specification. Appendices contain information on typical magnetic properties and heat treatment.
SCOPE
1.1 This specification covers the magnetic properties of 50 nickel-50 iron parts fabricated by powder metallurgy techniques and is intended for parts that require high magnetic permeability, high electrical resistivity, low coercive field strength, and low hysteresis loss. It differs from the wrought alloy specification (see Specification A753) because these parts are porous. A number of magnetic properties such as permeability are proportional to the sintered density.  
1.2 This specification deals with powder metallurgy parts in the sintered or annealed condition. Should the sintered parts be subjected to any secondary operation that causes mechanical strain, such as machining or sizing, they should be resintered or annealed.  
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to customary (cgs-emu and inch-pound) units, which are provided for information only and are not considered standard.  
1.3.1 There are selected values presented in two units, both of which are in acceptable SI units. These are differentiated by the word “or,” as in “μΩ-cm, or, Ω-m.”  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-May-2020
Technical Committee
A06 - Magnetic Properties

Relations

Effective Date
01-Dec-2023
Effective Date
15-Oct-2019
Effective Date
15-Jun-2019
Effective Date
15-Feb-2019
Effective Date
01-Jun-2018
Effective Date
15-Oct-2017
Effective Date
01-Jul-2017
Effective Date
01-May-2016
Effective Date
01-May-2016
Effective Date
01-Oct-2015
Effective Date
01-Apr-2015
Effective Date
01-Oct-2014
Effective Date
01-Sep-2014
Effective Date
01-Apr-2013
Effective Date
01-Nov-2012

Overview

ASTM A904-20 is the international standard specification for 50 nickel-50 iron powder metallurgy soft magnetic parts. Developed by ASTM International, this standard defines the minimum requirements for magnetic properties, chemical composition, sintered density, and mechanical characteristics of soft magnetic parts produced using powder metallurgy techniques. Parts compliant with ASTM A904-20 are intended for applications that demand high magnetic permeability, high electrical resistivity, low coercive field strength, and low hysteresis loss. These unique properties make the standard highly relevant for the production and quality assurance of soft magnetic components in electrical and electronic industries.

This standard applies strictly to parts manufactured by powder metallurgy in the sintered or annealed conditions and does not cover metal injection molded items. The specification ensures that parts conform to specific performance and reliability benchmarks, supporting quality control and interoperability across the global supply chain.

Key Topics

  • Material Composition and Properties
    • Defines a 50 nickel-50 iron alloy, with precise limits for carbon, oxygen, nitrogen, and other trace elements.
    • Chemical composition verification is mandatory, conducted as per referenced ASTM test methods.
  • Sintered Density and Porosity
    • Establishes requirements for minimum sintered density, which directly influences magnetic properties such as permeability and induction.
    • Density is tested according to recognized ASTM methods.
  • Magnetic Performance
    • Specifies critical magnetic characteristics: high permeability, high resistivity, low coercive field strength, and low hysteresis loss.
    • Testing protocols reference established ASTM test standards for evaluating magnetic properties.
  • Workmanship and Quality Assurance
    • Emphasizes uniformity in composition and density, defect-free structure, and appropriate packaging and marking.
    • Addresses procedures for sampling, rejection, rehearing, and certification to ensure consistent quality.
  • Units of Measurement
    • Standardizes reporting using SI units, with customary (cgs-emu and inch-pound) units provided for reference.

Applications

ASTM A904-20 powder metallurgy soft magnetic parts are widely utilized across industries that require reliable and efficient magnetic performance. Key application areas include:

  • Electromagnetic Components
    • Solenoids, relays, chokes, and magnetic sensors where high permeabilities and low losses are critical.
  • Electrical Devices
    • Transformers, motors, and actuators requiring precision magnetic response and consistent quality.
  • Automotive Electronics
    • Components in hybrid/electric vehicles leveraging soft magnetic materials for optimal efficiency and reduced weight.
  • Aerospace and Industrial Automation
    • Magnetic shielding and sensitive control devices where material performance directly impacts operations.
  • Instrument Manufacturing
    • Gauges and measurement systems that rely on predictable, stable magnetic characteristics.

The specification serves as a valuable tool for designers, manufacturers, procurement officers, and quality auditors seeking to guarantee the performance and reliability of soft magnetic parts in demanding environments.

Related Standards

Parts manufactured to ASTM A904-20 often reference or interface with other ASTM and international standards, including:

  • ASTM A34/A34M - Practice for Sampling and Procurement Testing of Magnetic Materials
  • ASTM A340 - Terminology and Symbols for Magnetic Testing
  • ASTM A596/A596M - Test Method for Direct-Current Magnetic Properties (Ballistic and Ring Specimens)
  • ASTM A753 - Specification for Wrought Nickel-Iron Soft Magnetic Alloys
  • ASTM A773/A773M - Test Method for Low Coercivity Magnetic Materials Using Hysteresigraphs
  • ASTM B962 - Test Methods for Density of Compacted or Sintered Powder Metallurgy Products
  • ASTM E1019 - Test Methods for Determination of Elements in Steel, Iron, Nickel, and Cobalt Alloys

Professionals involved with magnetic materials and powder metallurgy benefit from understanding ASTM A904-20 and its connections to these supporting documents, ensuring compliance and facilitating global trade.

Keywords: ASTM A904-20, 50 nickel-50 iron, powder metallurgy, soft magnetic parts, magnetic properties, permeability, coercive field strength, hysteresis loss, sintered density, electrical resistivity.

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Frequently Asked Questions

ASTM A904-20 is a technical specification published by ASTM International. Its full title is "Standard Specification for 50 Nickel-50 Iron Powder Metallurgy Soft Magnetic Parts". This standard covers: ABSTRACT This specification covers the magnetic property requirements of 50 nickel-50 iron soft magnetic parts fabricated by powder metallurgy techniques in the sintered or annealed conditions, intended for parts that require high magnetic permeability, high electrical resistivity, low coercive field strength, and low hysteresis loss. This specification does not cover parts produced by metal injection molding. Parts shall be tested and adhere to the chemical composition, sintered density and coercive field strength requirements listed in this specification. Appendices contain information on typical magnetic properties and heat treatment. SCOPE 1.1 This specification covers the magnetic properties of 50 nickel-50 iron parts fabricated by powder metallurgy techniques and is intended for parts that require high magnetic permeability, high electrical resistivity, low coercive field strength, and low hysteresis loss. It differs from the wrought alloy specification (see Specification A753) because these parts are porous. A number of magnetic properties such as permeability are proportional to the sintered density. 1.2 This specification deals with powder metallurgy parts in the sintered or annealed condition. Should the sintered parts be subjected to any secondary operation that causes mechanical strain, such as machining or sizing, they should be resintered or annealed. 1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to customary (cgs-emu and inch-pound) units, which are provided for information only and are not considered standard. 1.3.1 There are selected values presented in two units, both of which are in acceptable SI units. These are differentiated by the word “or,” as in “μΩ-cm, or, Ω-m.” 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers the magnetic property requirements of 50 nickel-50 iron soft magnetic parts fabricated by powder metallurgy techniques in the sintered or annealed conditions, intended for parts that require high magnetic permeability, high electrical resistivity, low coercive field strength, and low hysteresis loss. This specification does not cover parts produced by metal injection molding. Parts shall be tested and adhere to the chemical composition, sintered density and coercive field strength requirements listed in this specification. Appendices contain information on typical magnetic properties and heat treatment. SCOPE 1.1 This specification covers the magnetic properties of 50 nickel-50 iron parts fabricated by powder metallurgy techniques and is intended for parts that require high magnetic permeability, high electrical resistivity, low coercive field strength, and low hysteresis loss. It differs from the wrought alloy specification (see Specification A753) because these parts are porous. A number of magnetic properties such as permeability are proportional to the sintered density. 1.2 This specification deals with powder metallurgy parts in the sintered or annealed condition. Should the sintered parts be subjected to any secondary operation that causes mechanical strain, such as machining or sizing, they should be resintered or annealed. 1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to customary (cgs-emu and inch-pound) units, which are provided for information only and are not considered standard. 1.3.1 There are selected values presented in two units, both of which are in acceptable SI units. These are differentiated by the word “or,” as in “μΩ-cm, or, Ω-m.” 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM A904-20 is classified under the following ICS (International Classification for Standards) categories: 77.160 - Powder metallurgy. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM A904-20 has the following relationships with other standards: It is inter standard links to ASTM A340-23a, ASTM A340-19b, ASTM A340-19a, ASTM A340-19, ASTM A340-18, ASTM A340-17a, ASTM A340-17, ASTM A340-16, ASTM A340-16e1, ASTM A340-15, ASTM B962-15, ASTM A340-14, ASTM B962-14, ASTM B962-13, ASTM A34/A34M-06(2012). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM A904-20 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:A904 −20
Standard Specification for
50 Nickel-50 Iron Powder Metallurgy Soft Magnetic Parts
This standard is issued under the fixed designation A904; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This specification covers the magnetic properties of 50 2.1 ASTM Standards:
nickel-50 iron parts fabricated by powder metallurgy tech- A34/A34M Practice for Sampling and Procurement Testing
niques and is intended for parts that require high magnetic of Magnetic Materials
permeability, high electrical resistivity, low coercive field A340 Terminology of Symbols and Definitions Relating to
strength, and low hysteresis loss. It differs from the wrought Magnetic Testing
alloyspecification(seeSpecificationA753)becausetheseparts A596/A596M Test Method for Direct-Current Magnetic
are porous. A number of magnetic properties such as perme- Properties of Materials Using the Ballistic Method and
ability are proportional to the sintered density. Ring Specimens
A753 Specification for Wrought Nickel-Iron Soft Magnetic
1.2 This specification deals with powder metallurgy parts in
Alloys (UNS K94490, K94840, N14076, N14080)
the sintered or annealed condition. Should the sintered parts be
A773/A773M Test Method for Direct Current Magnetic
subjected to any secondary operation that causes mechanical
Properties of Low Coercivity Magnetic Materials Using
strain,suchasmachiningorsizing,theyshouldberesinteredor
Hysteresigraphs
annealed.
B962 Test Methods for Density of Compacted or Sintered
1.3 The values stated in SI units are to be regarded as
Powder Metallurgy (PM) Products Using Archimedes’
standard. The values given in parentheses are mathematical
Principle
conversions to customary (cgs-emu and inch-pound) units,
E1019 Test Methods for Determination of Carbon, Sulfur,
whichareprovidedforinformationonlyandarenotconsidered
Nitrogen, and Oxygen in Steel, Iron, Nickel, and Cobalt
standard.
Alloys by Various Combustion and Inert Gas Fusion
1.3.1 There are selected values presented in two units, both
Techniques
of which are in acceptable SI units. These are differentiated by
the word “or,” as in “µΩ-cm, or,Ω-m.” 3. Terminology
1.4 This standard does not purport to address all of the
3.1 The terms and symbols used in this specification are
safety concerns, if any, associated with its use. It is the
defined in Terminology A340.
responsibility of the user of this standard to establish appro-
4. Ordering Information
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
4.1 Orders for parts conforming to this specification shall
1.5 This international standard was developed in accor-
include the following information.
dance with internationally recognized principles on standard-
4.1.1 Reference to this standard and year of issue/revision.
ization established in the Decision on Principles for the
4.1.2 Reference to an applicable part drawing.
Development of International Standards, Guides and Recom-
4.1.3 Quantity required.
mendations issued by the World Trade Organization Technical
4.1.4 Acritical cross section of the part shall be defined and
Barriers to Trade (TBT) Committee.
so indicated on the applicable part drawing.The location of the
critical section is by mutual agreement between the user and
producer (see 6.2).
This specification is under the jurisdiction of ASTM Committee A06 on
Magnetic Properties and is the direct responsibility of Subcommittee A06.02 on
Material Specifications. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
CurrenteditionapprovedJune1,2020.PublishedJuly2020.Originallyapproved contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
in 1990. Last previous edition approved in 2014 as A904 – 14. DOI: 10.1520/ Standards volume information, refer to the standard’s Document Summary page on
A0904-20. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A904−20
4.1.5 Magnetic property requirements if they are other than 7.4 For the purpose of this specification, only the coercive
stated in 7.5. field strength determined from a maximum applied magnetic
4.1.6 Certification of chemical composition or magnetic field strength of 1200 A/m (15 Oe) needs to be determined.
property evaluation, or both (Sections 5 and 7). Other magnetic properties may be specified by mutual agree-
4.1.7 Marking and packaging requirements (Section 12). ment between the user and producer.
4.1.8 Exceptions to this specification or special require-
7.5 Coercive Field Strength Requirements—Parts supplied
ments such as functional testing as mutually agreed upon by
to this specification shall exhibit a maximum coercive field
the producer and user.
strength of 32 A/m (0.4 Oe).
5. Chemical Composition
7.6 Since magnetic properties are strongly affected by
process conditions, refer to the appendixes for typical values
5.1 The chemical composition of the parts shall conform to
and explanatory notes.
the requirements prescribed in Table 1.
5.2 Determination of metallic constituents shall be by a
8. Workmanship, Finish, and Appearance
method acceptable to both producer and user. Analysis of
8.1 The parts shall be uniform in composition and uniform
carbon, nitrogen, sulfur, and oxygen shall be done in accor-
in density within critical sections.
dance with Test Methods E1019.
8.2 If parts are sectioned or fractured, there shall be no
6. Sintered Density Requirements
readily recognizable defects.
6.1 Magneticpropertiesofpowdermetallurgypartsstrongly
depend on density. The density of powder metallurgy parts is
9. Sampling
determined by the compressibility of the powder, the compact-
9.1 A lot shall consis
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: A904 − 14 A904 − 20
Standard Specification for
50 Nickel-50 Iron Powder Metallurgy Soft Magnetic Parts
This standard is issued under the fixed designation A904; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers the magnetic properties of 50 nickel-50 iron parts fabricated by powder metallurgy techniques and
is intended for parts that require high magnetic permeability, high electrical resistivity, low coercive field strength, and low
hysteresis loss. It differs from the wrought alloy specification (see Specification A753) because these parts are porous. A number
of magnetic properties such as permeability are proportional to the sintered density.
1.2 This specification deals with powder metallurgy parts in the sintered or annealed condition. Should the sintered parts be
subjected to any secondary operation that causes mechanical strain, such as machining or sizing, they should be resintered or
annealed.
1.3 The values stated in customary (cgs-emu and inch-pound) SI units are to be regarded separately as standard. The values
given in parentheses are mathematical conversions to SI customary (cgs-emu and inch-pound) units, which are provided for
information only and are not considered standard.
1.3.1 There are selected values presented in two units, both of which are in acceptable SI units. These are differentiated by the
word “or,” as in “μΩ-cm, or, Ω-m.”
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
A34/A34M Practice for Sampling and Procurement Testing of Magnetic Materials
A340 Terminology of Symbols and Definitions Relating to Magnetic Testing
A596/A596M Test Method for Direct-Current Magnetic Properties of Materials Using the Ballistic Method and Ring Specimens
A753 Specification for Wrought Nickel-Iron Soft Magnetic Alloys (UNS K94490, K94840, N14076, N14080)
A773/A773M Test Method for Direct Current Magnetic Properties of Low Coercivity Magnetic Materials Using Hysteresig-
raphs
B328 Test Method for Density, Oil Content, and Interconnected Porosity of Sintered Metal Structural Parts and Oil-Impregnated
Bearings (Withdrawn 2009)
B962 Test Methods for Density of Compacted or Sintered Powder Metallurgy (PM) Products Using Archimedes’ Principle
E1019 Test Methods for Determination of Carbon, Sulfur, Nitrogen, and Oxygen in Steel, Iron, Nickel, and Cobalt Alloys by
Various Combustion and Inert Gas Fusion Techniques
3. Terminology
3.1 The terms and symbols used in this specification are defined in Terminology A340.
This specification is under the jurisdiction of ASTM Committee A06 on Magnetic Properties and is the direct responsibility of Subcommittee A06.02 on Material
Specifications.
Current edition approved May 1, 2014June 1, 2020. Published May 2014July 2020. Originally approved in 1990. Last previous edition approved in 20092014 as
A904A904 – 14.–09. DOI: 10.1520/A0904-14.10.1520/A0904-20.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A904 − 20
4. Ordering Information
4.1 Orders for parts conforming to this specification shall include the following information.
4.1.1 Reference to this standard and year of issue/revision.
4.1.2 Reference to an applicable part drawing.
4.1.3 Quantity required.
4.1.4 A critical cross section of the part shall be defined and so indicated on the applicable part drawing. The location of the
critical section is by mutual agreement between the user and producer (see 6.2).
4.1.5 Magnetic property requirements if they are other than stated in 7.5.
4.1.6 Certification of chemical composition or magnetic property evaluation, or both (Sections 5 and 7).
4.1.7 Marking and packaging requirements (Section 12).
4.1.8 Exceptions to this specification or special requirements such as functional testing as mutually agreed upon by the producer
and user.
5. Chemical Composition
5.1 The chemical composition of the parts shall conform to the requirements prescribed in Table 1.
5.2 Determination of metallic constituents shall be by a method acceptable to both producer and user. Analysis of carbon,
nitrogen, sulfur, and oxygen shall be done in accordance with Test Methods E1019.
6. Sintered Density Requirements
6.1 Magnetic and residual induction properties of powder metallurgy parts strongly depend on density. The density of powder
metallurgy parts is determined by the compressibility of the powder, the compacting pressure, and sintering practice (temperature,
time, and atmosphere).
6.2 Parts produced in conformance with this specification shall have a minimum sintered density of 6.99 g/cm6990 kg
3 3
(6990 kg ⁄m ) , or, 6.99 g/cm in the critical section of the part. The critical section shall be defined by agreement between the user
and producer.
6.3 Sintered density shall be determined in accordance with Test Method B328 (which has been replaced by Test Methods
B962).
7. Magnetic Property Requirements
7.1 Because of the nature of powder metallurgy parts production, magnetic testing of each lot is not required by this
specification. Nevertheless, it is strongly recommended that the user require the producer to conduct periodic magnetic evaluations
and to certify such results. Such magnetic property evaluations shall be conducted in the manner described below.
7.2 When requested, each lot of parts should be sintered with at least one and pre
...

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