Standard Test Method for Wetting Tension of Polyethylene and Polypropylene Films

SIGNIFICANCE AND USE
5.1 When a drop of liquid rests on the surface of a solid, and a gas is in contact with both, the forces acting at the interfaces must balance. These forces can be represented by surface energies acting in the direction of the surfaces and it follows that:
   where:
  θ  =  angle of contact of the edge of the drop with the solid surface,   γGL  =  surface energy of the gas - liquid interface,   γGS  =  surface energy of the gas - solid interface, and   γSL  =  surface energy of the solid - liquid interface.    
5.1.1 The right side of the above equation (the difference between the surface energies of the gas - solid and solid - liquid interfaces) is defined as the wetting tension of the solid surface. It is not a fundamental property of the surface but depends on interaction between the solid and a particular environment.  
5.1.2 When the gas is air saturated with vapors of the liquid, γGL will be the surface tension of the liquid. If the angle of contact is 0° the liquid is said to just wet the surface of the solid, and in this particular case (since cos θ = 1) the wetting tension of the solid will be equal to the surface tension of the liquid.  
5.2 The ability of polyethylene and polypropylene films to retain inks, coatings, adhesives, etc., is primarily dependent upon the character of their surfaces, and can be improved by one of several surface-treating techniques. These same treating techniques have been found to increase the wetting tension of a polyethylene or a polypropylene film surface in contact with mixtures of formamide and ethyl Cellosolve in the presence of air. It is therefore possible to relate the wetting tension of a polyethylene or a polypropylene film surface to its ability to accept and retain inks, coatings, adhesives, etc. The measured wetting tension of a specific film surface can only be related to acceptable ink, coating, or adhesive retention through experience. Wetting tension in itself is not a completely acceptable measur...
SCOPE
1.1 This test method covers the measurement of the wetting tension of a polyethylene or polypropylene film surface in contact with drops of specific test solutions in the presence of air.  
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.
Note 1: This test method and the specified reagents were specifically developed for polyethylene and polypropylene films. It is possible to utilize this test method and the specified reagents for films composed of other polymers, but this can affect the surface energies of the gas-liquid and solid-liquid interfaces, which will affect the contact angle and wetting tension. The applicability and significance for use of non-polyolefin materials must be established by the user.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazards statements are given in Section 9.
Note 2: This test method is equivalent to ISO 8296.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2023
Technical Committee
D20 - Plastics

Relations

Effective Date
01-Feb-2024
Effective Date
01-Nov-2023
Effective Date
01-Apr-2022
Effective Date
01-Jan-2020
Effective Date
01-Aug-2019
Effective Date
15-Apr-2019
Effective Date
01-Feb-2019
Effective Date
01-Dec-2018
Effective Date
01-Nov-2018
Effective Date
01-Oct-2017
Effective Date
01-Oct-2017
Effective Date
01-Oct-2017
Effective Date
15-Aug-2017
Effective Date
15-Nov-2016
Effective Date
01-Oct-2015

Overview

ASTM D2578-23 is the internationally recognized standard test method for measuring the wetting tension of polyethylene and polypropylene film surfaces. Administered by ASTM International, this method assesses the ability of these plastic films to be wetted by test solutions, an important indicator for their compatibility with inks, adhesives, and coatings. By systematically applying mixtures of formamide and ethyl Cellosolve to film surfaces, the wetting properties - and thus the surface treatment effectiveness - are quantitatively determined. Wetting tension is not a fundamental characteristic of the film, but rather depends on the interaction between the film and the test environment.

Key Topics

  • Wetting Tension Definition: Wetting tension is determined by the balance of surface energies at the solid-liquid-gas interface. It provides a practical measure for evaluating surface treatment effectiveness on polyolefin films.
  • Test Method: Drops of test solutions (mixtures of formamide and ethyl Cellosolve with known surface tensions) are applied to the film. The film is considered to have been wetted if the applied liquid remains as a continuous film for two seconds.
  • Surface Treatment Verification: This method is widely used to verify and monitor surface modifications such as flame treatment and corona discharge, ensuring the film’s suitability for downstream processes like printing or laminating.
  • Significance for Polyethylene and Polypropylene: The ability of these films to retain inks, coatings, or adhesives relies primarily on the wetting tension, which correlates with the effectiveness of surface treatment methods.
  • Precision and Interferences: Accurate results depend on clean test surfaces and pure reagents, as contaminants can alter the measured wetting tension. The method includes guidelines for repeatability and reproducibility, though acceptable tension values can vary based on experience and application requirements.

Applications

The ASTM D2578-23 test method offers practical value in numerous areas of plastics and packaging industries:

  • Quality Control: Manufacturers use this standard to ensure that polyethylene and polypropylene films possess the desired surface energy for optimal adhesion and printability.
  • Process Optimization: The test can guide adjustments to surface treatment processes, such as corona or flame treatment, by providing quantifiable feedback on wetting tension.
  • Material Acceptance: Converters and end users can specify minimum acceptable wetting tension, often around 35 dynes/cm for commercial flexographic printing applications, to ensure process compatibility and product performance.
  • Troubleshooting: Surface energy measurement enables identification of problems related to poor adhesion or print quality, facilitating rapid corrective actions in production environments.

Related Standards

To complement or expand on the measurement of wetting tension and surface energy, the following standards are commonly referenced:

  • ISO 8296 – Plastics – Film and sheeting – Determination of wetting tension (equivalent international standard)
  • ASTM D618 – Practice for Conditioning Plastics for Testing
  • ASTM D883 – Terminology Relating to Plastics
  • ASTM E456 – Terminology Relating to Quality and Statistics
  • ASTM E691 – Practice for Conducting an Interlaboratory Study
  • ASTM E2935 – Practice for Evaluating Equivalence of Two Testing Processes

These standards provide additional terminology, statistical guidance, and procedures for ensuring the accuracy and reproducibility of plastic film testing results in laboratory and industrial contexts.


By following ASTM D2578-23, organizations maintain rigorous quality standards for polyethylene and polypropylene film surface treatment, improving product reliability and customer satisfaction in applications where adhesion, coating, and printing are critical.

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Frequently Asked Questions

ASTM D2578-23 is a standard published by ASTM International. Its full title is "Standard Test Method for Wetting Tension of Polyethylene and Polypropylene Films". This standard covers: SIGNIFICANCE AND USE 5.1 When a drop of liquid rests on the surface of a solid, and a gas is in contact with both, the forces acting at the interfaces must balance. These forces can be represented by surface energies acting in the direction of the surfaces and it follows that: where: θ = angle of contact of the edge of the drop with the solid surface, γGL = surface energy of the gas - liquid interface, γGS = surface energy of the gas - solid interface, and γSL = surface energy of the solid - liquid interface. 5.1.1 The right side of the above equation (the difference between the surface energies of the gas - solid and solid - liquid interfaces) is defined as the wetting tension of the solid surface. It is not a fundamental property of the surface but depends on interaction between the solid and a particular environment. 5.1.2 When the gas is air saturated with vapors of the liquid, γGL will be the surface tension of the liquid. If the angle of contact is 0° the liquid is said to just wet the surface of the solid, and in this particular case (since cos θ = 1) the wetting tension of the solid will be equal to the surface tension of the liquid. 5.2 The ability of polyethylene and polypropylene films to retain inks, coatings, adhesives, etc., is primarily dependent upon the character of their surfaces, and can be improved by one of several surface-treating techniques. These same treating techniques have been found to increase the wetting tension of a polyethylene or a polypropylene film surface in contact with mixtures of formamide and ethyl Cellosolve in the presence of air. It is therefore possible to relate the wetting tension of a polyethylene or a polypropylene film surface to its ability to accept and retain inks, coatings, adhesives, etc. The measured wetting tension of a specific film surface can only be related to acceptable ink, coating, or adhesive retention through experience. Wetting tension in itself is not a completely acceptable measur... SCOPE 1.1 This test method covers the measurement of the wetting tension of a polyethylene or polypropylene film surface in contact with drops of specific test solutions in the presence of air. 1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard. Note 1: This test method and the specified reagents were specifically developed for polyethylene and polypropylene films. It is possible to utilize this test method and the specified reagents for films composed of other polymers, but this can affect the surface energies of the gas-liquid and solid-liquid interfaces, which will affect the contact angle and wetting tension. The applicability and significance for use of non-polyolefin materials must be established by the user. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazards statements are given in Section 9. Note 2: This test method is equivalent to ISO 8296. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 When a drop of liquid rests on the surface of a solid, and a gas is in contact with both, the forces acting at the interfaces must balance. These forces can be represented by surface energies acting in the direction of the surfaces and it follows that: where: θ = angle of contact of the edge of the drop with the solid surface, γGL = surface energy of the gas - liquid interface, γGS = surface energy of the gas - solid interface, and γSL = surface energy of the solid - liquid interface. 5.1.1 The right side of the above equation (the difference between the surface energies of the gas - solid and solid - liquid interfaces) is defined as the wetting tension of the solid surface. It is not a fundamental property of the surface but depends on interaction between the solid and a particular environment. 5.1.2 When the gas is air saturated with vapors of the liquid, γGL will be the surface tension of the liquid. If the angle of contact is 0° the liquid is said to just wet the surface of the solid, and in this particular case (since cos θ = 1) the wetting tension of the solid will be equal to the surface tension of the liquid. 5.2 The ability of polyethylene and polypropylene films to retain inks, coatings, adhesives, etc., is primarily dependent upon the character of their surfaces, and can be improved by one of several surface-treating techniques. These same treating techniques have been found to increase the wetting tension of a polyethylene or a polypropylene film surface in contact with mixtures of formamide and ethyl Cellosolve in the presence of air. It is therefore possible to relate the wetting tension of a polyethylene or a polypropylene film surface to its ability to accept and retain inks, coatings, adhesives, etc. The measured wetting tension of a specific film surface can only be related to acceptable ink, coating, or adhesive retention through experience. Wetting tension in itself is not a completely acceptable measur... SCOPE 1.1 This test method covers the measurement of the wetting tension of a polyethylene or polypropylene film surface in contact with drops of specific test solutions in the presence of air. 1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard. Note 1: This test method and the specified reagents were specifically developed for polyethylene and polypropylene films. It is possible to utilize this test method and the specified reagents for films composed of other polymers, but this can affect the surface energies of the gas-liquid and solid-liquid interfaces, which will affect the contact angle and wetting tension. The applicability and significance for use of non-polyolefin materials must be established by the user. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazards statements are given in Section 9. Note 2: This test method is equivalent to ISO 8296. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D2578-23 is classified under the following ICS (International Classification for Standards) categories: 83.140.10 - Films and sheets. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D2578-23 has the following relationships with other standards: It is inter standard links to ASTM D883-24, ASTM D883-23, ASTM E456-13a(2022)e1, ASTM D883-20, ASTM D883-19c, ASTM D883-19a, ASTM D883-19, ASTM D883-18a, ASTM D883-18, ASTM E456-13A(2017)e1, ASTM E2935-17, ASTM E456-13A(2017)e3, ASTM D883-17, ASTM E2935-16, ASTM E2935-15. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D2578-23 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D2578 − 23
Standard Test Method for
Wetting Tension of Polyethylene and Polypropylene Films
This standard is issued under the fixed designation D2578; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* E456 Terminology Relating to Quality and Statistics
E691 Practice for Conducting an Interlaboratory Study to
1.1 This test method covers the measurement of the wetting
Determine the Precision of a Test Method
tension of a polyethylene or polypropylene film surface in
E2935 Practice for Evaluating Equivalence of Two Testing
contact with drops of specific test solutions in the presence of
Processes
air.
2.2 ISO Standard:
1.2 The values stated in SI units are to be regarded as
ISO 8296 Plastics—Film and Sheeting—Determination of
standard. The values given in parentheses are mathematical
Wetting Tension
conversions to inch-pound units that are provided for informa-
tion only and are not considered standard.
3. Terminology
NOTE 1—This test method and the specified reagents were specifically
3.1 Definitions:
developed for polyethylene and polypropylene films. It is possible to
3.1.1 Terms used in this standard are defined in accordance
utilize this test method and the specified reagents for films composed of
with Terminology D883, unless otherwise specified. For terms
other polymers, but this can affect the surface energies of the gas-liquid
and solid-liquid interfaces, which will affect the contact angle and wetting
relating to precision and bias and associated issues, the terms
tension. The applicability and significance for use of non-polyolefin
used in this standard are defined in accordance with Terminol-
materials must be established by the user.
ogy E456.
1.3 This standard does not purport to address all of the
3.2 Definitions of Terms Specific to This Standard:
safety concerns, if any, associated with its use. It is the
3.2.1 treated—surface characteristics of the film have been
responsibility of the user of this standard to establish appro-
modified by flame, corona discharge, or other means to
priate safety, health, and environmental practices and deter-
promote the adhesion of inks, etc.
mine the applicability of regulatory limitations prior to use.
Specific hazards statements are given in Section 9.
4. Summary of Test Method
NOTE 2—This test method is equivalent to ISO 8296.
4.1 In this test method drops of a series of mixtures of
1.4 This international standard was developed in accor- 4
formamide and ethyl Cellosolve of gradually increasing sur-
dance with internationally recognized principles on standard-
face tension are applied to the surface of the polyethylene or
ization established in the Decision on Principles for the
polypropylene film until a mixture is found that just wets the
Development of International Standards, Guides and Recom-
film surface. The wetting tension of the polyethylene or
mendations issued by the World Trade Organization Technical
polypropylene film surface will be approximated by the surface
Barriers to Trade (TBT) Committee.
tension of this particular mixture.
2. Referenced Documents
5. Significance and Use
2.1 ASTM Standards:
5.1 When a drop of liquid rests on the surface of a solid, and
D618 Practice for Conditioning Plastics for Testing
a gas is in contact with both, the forces acting at the interfaces
D883 Terminology Relating to Plastics
must balance. These forces can be represented by surface
energies acting in the direction of the surfaces and it follows
This test method is under the jurisdiction of ASTM Committee D20 on Plastics
that:
and is the direct responsibility of Subcommittee D20.19 on Film, Sheeting, and
Molded Products. γGLcosθ 5 γGS 2 γSL (1)
Current edition approved Feb. 1, 2023. Published February 2023. Originally
approved in 1967. Last previous edition approved in 2017 as D2578 - 17. DOI:
10.1520/D2578-23.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM 4th Floor, New York, NY 10036, http://www.ansi.org.
Standards volume information, refer to the standard’s Document Summary page on Registered trademark of Union Carbide Corp. for ethylene glycol monoethyl
the ASTM website. ether.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2578 − 23
TABLE 1 Concentration of Ethyl Cellosolve—Formamide
where:
Mixtures Used in Measuring Wetting Tension of
θ = angle of contact of the edge of the drop with the solid
Polyethylene and Polypropylene Films
surface,
A B
Formamide, Ethyl Cellosolve, Wetting Tension,
γGL = surface energy of the gas - liquid interface,
% dynes/cm
Volume %
γGS = surface energy of the gas - solid interface, and
0 100.0 30
γSL = surface energy of the solid - liquid interface.
2.5 97.5 31
10.5 89.5 32
5.1.1 The right side of the above equation (the difference
19.0 81.0 33
26.5 73.5 34
between the surface energies of the gas - solid and solid - liq-
35.0 65.0 35
uid interfaces) is defined as the wetting tension of the solid
42.5 57.5 36
surface. It is not a fundamental property of the surface but 48.5 51.5 37
54.0 46.0 38
depends on interaction between the solid and a particular
59.0 41.0 39
environment.
63.5 36.5 40
67.5 32.5 41
5.1.2 When the gas is air saturated with vapors of the liquid,
71.5 28.5 42
γGL will be the surface tension of the liquid. If the angle of
74.7 25.3 43
78.0 22.0 44
contact is 0° the liquid is said to just wet the surface of the
80.3 19.7 45
solid, and in this particular case (since cos θ = 1) the wetting
83.0 17.0 46
tension of the solid will be equal to the surface tension of the
87.0 13.0 48
90.7 9.3 50
liquid.
93.7 6.3 52
96.5 3.5 54
5.2 The ability of polyethylene and polypropylene films to
99.0 1.0 56
retain inks, coatings, adhesives, etc., is primarily dependent
A
Cellosolve is the registered trademark of Union Carbide Corp. for ethylene glycol
upon the character of their surfaces, and can be improved by
monoethyl ether.
B
one of several surface-treating techniques. These same treating Measured under conditions of 23 ± 2°C and 50 ± 5 % relative humidity.
techniques have been found to increase the wetting tension of
a polyethylene or a polypropylene film surface in contact with
mixtures of formamide and ethyl Cellosolve in the presence of
7. Apparatus
air. It is therefore possible to relate the wetting tension of a
7.1 Cotton-Tipped Wooden Applicators, approximately 150
polyethylene or a polypropylene film surface to its ability to
mm (6 in.) in length.
accept and retain inks, coatings, adhesives, etc. The measured
7.2 Burets, two, 50-mL.
wetting tension of a specific film surface can only be related to
acceptable ink, coating, or adhesive retention through experi- 7.3 Bottles, 100-mL, with caps and labels.
ence. Wetting tension in itself is not a completely acceptable
8. Reagents and Materials
measure of ink, coating, or adhesive adhesion.
8.1 Prepare mixtures of reagent grade formamide
NOTE 3—A wetting tension of 35 dynes/cm or higher has been generally
(HCONH ) and reagent grade ethyl Cellosolve
found to reveal a degree of treatment normally regarded as acceptable for
(CH CH OCH CH OH) in the proportions shown in Table 1
3 2 2 2
tubular film made from Type 1 polyethylene and intended for commercial
for the integral values of wetting tension in the range over
flexographic printing. It is, however, possible that some other level of
wetting tension may be required to indicate the acceptability of polyeth- which measurements are to be made. For extremely precise
ylene films made by other processes, or from other types of polyethylene,
work, mixtures for determining fractional values of wetting
or intended for other uses.
tension shall be made up by interpolating between the concen-
At the present date, insufficient experience has been gained to state a
trations shown in Table 1.
generally acceptable level of wetting tension for polypropylene films for
commercial flexographic printing.
NOTE 4—Although the mixtures of ethyl Cellosolve and formamide
used in this test method are relatively stable, exposure to extreme
temperature or humidity has to be avoided.
6. Interferences
8.2 If desired, add to each of the formamide ethyl Cello-
6.1 Since the wetting tension of a polyethylene or polypro-
solve mixtures a very small amount of dye of high tinctorial
pylene film in contact with a drop of liquid in the presence of
value. The dye used shall be of such color as to make drops or
air is a function of the surface energies of both the air - film and
thin films of the solutions clearly visible on the surface of
film - liquid interfaces, any trace of surface-active impurities in
polyethylene or polypropylene film and must be of such
the liquid reagents or on the film will affect the results. It is,
chemical composition that it will not measurably affect the
therefore, important that the portion of the
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D2578 − 17 D2578 − 23
Standard Test Method for
Wetting Tension of Polyethylene and Polypropylene Films
This standard is issued under the fixed designation D2578; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This test method covers the measurement of the wetting tension of a polyethylene or polypropylene film surface in contact
with drops of specific test solutions in the presence of air.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to
inch-pound units that are provided for information only and are not considered standard.
NOTE 1—This test method and the specified reagents were specifically developed for polyethylene and polypropylene films. It is possible to utilize this
test method and the specified reagents for films composed of other polymers, but this can affect the surface energies of the gas-liquid and solid-liquid
interfaces, which will affect the contact angle and wetting tension. The applicability and significance for use of non-polyolefin materials must be
established by the user.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use. Specific hazards statements are given in Section 89.
NOTE 2—This test method is equivalent to ISO 8296.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D618 Practice for Conditioning Plastics for Testing
D883 Terminology Relating to Plastics
E456 Terminology Relating to Quality and Statistics
E691 Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
E2935 Practice for Evaluating Equivalence of Two Testing Processes
2.2 ISO Standard:
ISO 8296 Plastics—Film and Sheeting—Determination of Wetting Tension
This test method is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.19 on Film, Sheeting, and Molded
Products.
Current edition approved Dec. 15, 2017Feb. 1, 2023. Published January 2018February 2023. Originally approved in 1967. Last previous edition approved in 20092017
as D2578 - 09.D2578 - 17. DOI: 10.1520/D2578-17.10.1520/D2578-23.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2578 − 23
3. Terminology
3.1 Definitions:
3.1.1 Terms used in this standard are defined in accordance with Terminology D883, unless otherwise specified. For terms relating
to precision and bias and associated issues, the terms used in this standard are defined in accordance with Terminology E456.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 treated—surface characteristics of the film have been modified by flame, corona discharge, or other means to promote the
adhesion of inks, etc.
4. Summary of Test Method
4.1 In this test method drops of a series of mixtures of formamide and ethyl Cellosolve of gradually increasing surface tension
are applied to the surface of the polyethylene or polypropylene film until a mixture is found that just wets the film surface. The
wetting tension of the polyethylene or polypropylene film surface will be approximated by the surface tension of this particular
mixture.
5. Significance and Use
5.1 When a drop of liquid rests on the surface of a solid, and a gas is in contact with both, the forces acting at the interfaces must
balance. These forces can be represented by surface energies acting in the direction of the surfaces and it follows that:
γGLcosθ5 γGS 2 γSL (1)
where:
θ = angle of contact of the edge of the drop with the solid surface,
γGL = surface energy of the gas - liquid interface,
γGS = surface energy of the gas - solid interface, and
γSL = surface energy of the solid - liquid interface.
5.1.1 The right side of the above equation (the difference between the surface energies of the gas - solid and solid - liquid
interfaces) is defined as the wetting tension of the solid surface. It is not a fundamental property of the surface but depends on
interaction between the solid and a particular environment.
5.1.2 When the gas is air saturated with vapors of the liquid, γGL will be the surface tension of the liquid. If the angle of contact
is 0° the liquid is said to just wet the surface of the solid, and in this particular case (since cos θ = 1) the wetting tension of the
solid will be equal to the surface tension of the liquid.
5.2 The ability of polyethylene and polypropylene films to retain inks, coatings, adhesives, etc., is primarily dependent upon the
character of their surfaces, and can be improved by one of several surface-treating techniques. These same treating techniques have
been found to increase the wetting tension of a polyethylene or a polypropylene film surface in contact with mixtures of formamide
and ethyl Cellosolve in the presence of air. It is therefore possible to relate the wetting tension of a polyethylene or a polypropylene
film surface to its ability to accept and retain inks, coatings, adhesives, etc. The measured wetting tension of a specific film surface
can only be related to acceptable ink, coating, or adhesive retention through experience. Wetting tension in itself is not a completely
acceptable measure of ink, coating, or adhesive adhesion.
NOTE 3—A wetting tension of 35 dynes/cm or higher has been generally found to reveal a degree of treatment normally regarded as acceptable for tubular
film made from Type 1 polyethylene and intended for commercial flexographic printing. It is, however, possible that some other level of wetting tension
may be required to indicate the acceptability of polyethylene films made by other processes, or from other types of polyethylene, or intended for other
uses.
At the present date, insufficient experience has been gained to state a generally acceptable level of wetting tension for polypropylene films for
commercial flexographic printing.
Registered trademark of Union Carbide Corp. for ethylene glycol monoethyl ether.
D2578 − 23
TABLE 1 Concentration of Ethyl Cellosolve—Formamide
Mixtures Used in Measuring Wetting Tension of
Polyethylene and Polypropylene Films
A B
Formamide, Ethyl Cellosolve, Wetting Tension,
% dynes/cm
Volume %
0 100.0 30
2.5 97.5 31
10.5 89.5 32
19.0 81.0 33
26.5 73.5 34
35.0 65.0 35
42.5 57.5 36
48.5 51.5 37
54.0 46.0 38
59.0 41.0 39
63.5 36.5 40
67.5 32.5 41
71.5 28.5 42
74.7 25.3 43
78.0 22.0 44
80.3 19.7 45
83.0 17.0 46
87.0 13.0 48
90.7 9.3 50
93.7 6.3 52
96.5 3.5 54
99.0 1.0 56
A
Cellosolve is the registered trademark of Union Carbide Corp. for ethylene glycol
monoethyl ether.
B
Measured under conditions of 23 ± 2°C and 50 ± 5 % relative humidity.
6. Interferences
6.1 Since the wetting tension of a polyethylene or polypropylene film in contact with a drop of liquid in the presence of air is a
function of the surface energies of both the air - film and film - liquid interfaces, any trace of surface-active impurities in the liquid
reagents or on the film maywill affect the results. It is, therefore, important that the portion of the film surface to be tested not be
touched or rubbed, that all equipment be scrupulously clean, and that reagent purity be carefully guarded. Glass apparatus in
particular is likely to be contaminated with detergents having very strong surface tension reducing ability unless specific
precautions are taken to ensure their absence such as cleaning with chromic-sulfuric acid and rinsing with distilled water.
7. Apparatus
7.1 Cotton-Tipped Wooden Applicators, approximately 150 mm (6 in.) in length.
7.2 Burets, two, 50-mL.
7.3 Bottles, 100-mL, with caps and labels.
8. Reagents and Materials
8.1 Prepare mixtures of reagent grade formamide (HCONH ) and reagent grade ethyl Cellosolve (CH CH OCH CH OH) in the
2 3 2 2 2
proportions shown in Table 1 for the integral values of wetting tension in the range over which measurements are to be made. For
extremely precise work, mixtures for determining fractional values of wetting tension mayshall be made up by interpolating
between the concentrations shown in Table 1.
NOTE 4—Although the mixtures of ethyl Cellosolve and formamide used in this test method are relatively stable, exposure to extremes of extreme
temperature or humidity should has to be avoided.
8.2 If desired, add to each of the formamide ethyl Cellosolve mixtures a very small amount of dye of high tinctorial value. The
D2578 − 23
dye used shouldshall be of such color as to make drops or thin films of the solutions clearly visible on the surface of polyethylene
or polypropylene film and must be of such chemical composition that it will not measurably affect the wetting tension of the
solutions in the concentration used.
8.3 Fully prepared mixtures of these reagents in varying concentrations are available from a number of commercial sources. Pens
containing these mixtures are also commercially available. However, correlations between these options and freshly prepared
solutions have not been established.
NOTE 5—Care must be taken when handling pens. Prolonged exposure to the atmosphere, temperature or humidity extremes, exposure to contaminants,
or use beyond the stated expiration date will change their characteristics creating a potential for erroneous results.
9. Hazards
9.1 Formamide maycan cause skin irritation and is particularly dangerous in direct contact with the eyes. Safety goggles should
are to be worn when making up new test mixtures.
9.2 Ethyl Cellosolve is a highly flammable solvent.
9.3 Both ethyl Cellosolve and formamide are toxic and pose exposure risks. Consult the applicable Safety Dat
...

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