Standard Classification System and Basis for Polyketone Injection Molding and Extrusion Materials (PK)

SCOPE
1.1 This classification system covers polyketone materials suitable for injection molding and extrusion. This classification system does not address recycled polyketone materials.  
1.2 The properties included in this classification system are those required to identify the compositions covered. Other requirements necessary to identify particular characteristics important to specialized applications are to be specified by using suffixes as given in Section 5.  
1.3 This classification system and subsequent line call out (specification) are intended to provide a means of calling out plastic materials used in the fabrication of end items or parts. It is not intended for the selection of materials. Material selection should be made by those having expertise in the plastic field after careful consideration of the design and the performance required of the part, the environment to which it will be exposed, the fabrication process to be employed, the costs involved, and the inherent properties of the material other than those covered by this classification system.  
1.4  The following precautionary caveat pertains only to the test method portion, Section 11, of this classification system: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
Note 1: This classification system and ISO 21970-1 and ISO 21970-2 address the same subject matter, but differ in technical content.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Aug-2020
Technical Committee
D20 - Plastics

Relations

Effective Date
01-Feb-2024
Effective Date
15-Nov-2023
Effective Date
01-Nov-2023
Effective Date
01-Jan-2020
Effective Date
01-Aug-2019
Effective Date
15-Apr-2019
Effective Date
01-Feb-2019
Effective Date
01-Dec-2018
Effective Date
01-Nov-2018
Effective Date
01-Apr-2018
Effective Date
01-Jan-2018
Effective Date
15-Aug-2017
Effective Date
01-Sep-2015
Effective Date
01-Mar-2014
Effective Date
01-Feb-2014

Overview

ASTM D5990-20a: Standard Classification System and Basis for Polyketone Injection Molding and Extrusion Materials (PK) provides an internationally recognized framework for the classification and specification of polyketone (PK) materials used in injection molding and extrusion. Developed by ASTM International, this standard ensures uniformity and clarity in identifying the composition and properties of PK materials, supporting manufacturers, suppliers, and end-users in quality control and procurement.

Focused exclusively on non-recycled polyketone materials, ASTM D5990-20a outlines designations for unreinforced, reinforced, filled, and lubricated grades. The classification facilitates specifying PK materials for end products but does not intend to guide material selection for specific applications. Material selection should be made by qualified professionals considering the intended design, performance requirements, processing method, and environmental exposures.

Key Topics

  • Material Classification: Categorizes PK materials into distinct groups, classes, and grades based on key properties such as tensile strength, modulus, impact resistance, and deflection temperature. Reinforced and modified materials (e.g., glass or mineral-filled) receive additional classification details.
  • Specification Callouts: Enables precise specification of polyketone types by using structured designations and optional suffixes for additional requirements, supporting clear communication in procurement and manufacturing documentation.
  • Test Methods: References a range of ASTM standard test methods, such as ASTM D256 (impact resistance), D638 (tensile properties), D648 (deflection temperature), and D1238 (melt flow rate), to characterize PK material properties reliably and consistently.
  • Suffixes and Additional Requirements: Allows customization for specialized application needs not covered by the base property tables, supporting industry flexibility.
  • Quality Assurance: Details protocols for sampling, inspection, and certification, ensuring batches meet defined specifications and maintain material consistency.

Applications

ASTM D5990-20a is highly valuable for:

  • Injection Molding: Supports producers and molders in specifying PK resins for durable parts in automotive, consumer goods, and industrial components.
  • Extrusion Processes: Assists manufacturers in selecting and documenting the correct PK grade for profile, sheet, or film extrusion.
  • Procurement and Supply Chain Documentation: Enables clear communication between suppliers and buyers with standardized grade codes and specification references, reducing errors and ensuring material performance.
  • Quality Control: Supports quality assurance teams in verifying that supplied PK materials conform to specified grades through standardized test procedures.
  • R&D and Product Engineering: Provides a reference structure for evaluating new PK compositions and developing custom materials with tailored properties, while facilitating compliance with international trade requirements.

Related Standards

ASTM D5990-20a references and aligns with several related standards to ensure coherence and robustness in material classification and testing:

  • ASTM D256: Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics.
  • ASTM D638: Test Method for Tensile Properties of Plastics.
  • ASTM D648: Test Method for Deflection Temperature of Plastics Under Flexural Load.
  • ASTM D1238: Test Method for Melt Flow Rates of Thermoplastics.
  • ASTM D792: Test Methods for Density and Specific Gravity of Plastics.
  • ASTM D4000: Classification System for Specifying Plastic Materials.
  • ISO 21970-1 / ISO 21970-2: International standards for polyketone molding and extrusion materials and corresponding test methods, providing global harmonization options.

Keywords: ASTM D5990, polyketone material classification, injection molding standards, extrusion materials, PK plastics, ASTM plastic testing, quality assurance, material specification, industrial standards, procurement documentation.

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Frequently Asked Questions

ASTM D5990-20a is a standard published by ASTM International. Its full title is "Standard Classification System and Basis for Polyketone Injection Molding and Extrusion Materials (PK)". This standard covers: SCOPE 1.1 This classification system covers polyketone materials suitable for injection molding and extrusion. This classification system does not address recycled polyketone materials. 1.2 The properties included in this classification system are those required to identify the compositions covered. Other requirements necessary to identify particular characteristics important to specialized applications are to be specified by using suffixes as given in Section 5. 1.3 This classification system and subsequent line call out (specification) are intended to provide a means of calling out plastic materials used in the fabrication of end items or parts. It is not intended for the selection of materials. Material selection should be made by those having expertise in the plastic field after careful consideration of the design and the performance required of the part, the environment to which it will be exposed, the fabrication process to be employed, the costs involved, and the inherent properties of the material other than those covered by this classification system. 1.4 The following precautionary caveat pertains only to the test method portion, Section 11, of this classification system: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: This classification system and ISO 21970-1 and ISO 21970-2 address the same subject matter, but differ in technical content. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SCOPE 1.1 This classification system covers polyketone materials suitable for injection molding and extrusion. This classification system does not address recycled polyketone materials. 1.2 The properties included in this classification system are those required to identify the compositions covered. Other requirements necessary to identify particular characteristics important to specialized applications are to be specified by using suffixes as given in Section 5. 1.3 This classification system and subsequent line call out (specification) are intended to provide a means of calling out plastic materials used in the fabrication of end items or parts. It is not intended for the selection of materials. Material selection should be made by those having expertise in the plastic field after careful consideration of the design and the performance required of the part, the environment to which it will be exposed, the fabrication process to be employed, the costs involved, and the inherent properties of the material other than those covered by this classification system. 1.4 The following precautionary caveat pertains only to the test method portion, Section 11, of this classification system: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: This classification system and ISO 21970-1 and ISO 21970-2 address the same subject matter, but differ in technical content. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D5990-20a is classified under the following ICS (International Classification for Standards) categories: 83.080.20 - Thermoplastic materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D5990-20a has the following relationships with other standards: It is inter standard links to ASTM D883-24, ASTM D1238-23a, ASTM D883-23, ASTM D883-20, ASTM D883-19c, ASTM D883-19a, ASTM D883-19, ASTM D883-18a, ASTM D883-18, ASTM D648-18, ASTM D1600-18, ASTM D883-17, ASTM D3892-15, ASTM D3641-14, ASTM D1600-14. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D5990-20a is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:D5990 −20a
Standard Classification System and Basis for
Polyketone Injection Molding and Extrusion Materials (PK)
This standard is issued under the fixed designation D5990; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2. Referenced Documents
2.1 ASTM Standards:
1.1 This classification system covers polyketone materials
D256 Test Methods for Determining the Izod Pendulum
suitable for injection molding and extrusion.This classification
Impact Resistance of Plastics
system does not address recycled polyketone materials.
D618 Practice for Conditioning Plastics for Testing
1.2 The properties included in this classification system are
D638 Test Method for Tensile Properties of Plastics
those required to identify the compositions covered. Other
D648 Test Method for Deflection Temperature of Plastics
requirements necessary to identify particular characteristics
Under Flexural Load in the Edgewise Position
important to specialized applications are to be specified by
D792 Test Methods for Density and Specific Gravity (Rela-
using suffixes as given in Section 5.
tive Density) of Plastics by Displacement
D883 Terminology Relating to Plastics
1.3 This classification system and subsequent line call out
D1238 Test Method for Melt Flow Rates of Thermoplastics
(specification) are intended to provide a means of calling out
by Extrusion Plastometer
plastic materials used in the fabrication of end items or parts.
D1600 Terminology forAbbreviatedTerms Relating to Plas-
It is not intended for the selection of materials. Material
tics
selection should be made by those having expertise in the
D3418 Test Method for Transition Temperatures and En-
plastic field after careful consideration of the design and the
thalpies of Fusion and Crystallization of Polymers by
performance required of the part, the environment to which it
Differential Scanning Calorimetry
will be exposed, the fabrication process to be employed, the
D3641 Practice for Injection Molding Test Specimens of
costsinvolved,andtheinherentpropertiesofthematerialother
Thermoplastic Molding and Extrusion Materials
than those covered by this classification system.
D3892 Practice for Packaging/Packing of Plastics
1.4 The following precautionary caveat pertains only to the
D4000 Classification System for Specifying Plastic Materi-
test method portion, Section 11, of this classification system: als
This standard does not purport to address all of the safety D5630 Test Method for Ash Content in Plastics
concerns, if any, associated with its use. It is the responsibility E29 Practice for Using Significant Digits in Test Data to
of the user of this standard to establish appropriate safety, Determine Conformance with Specifications
health, and environmental practices and determine the appli- 2.2 ISO Standards:
cability of regulatory limitations prior to use. ISO 21970-1 Plastics—Polyketone (PK) moulding and ex-
trusion materials—Part 1: Designation system and basis
NOTE 1—This classification system and ISO 21970-1 and ISO 21970-2
for specifications
address the same subject matter, but differ in technical content.
ISO 21970-2 Plastics—Polyketone (PK) moulding and ex-
1.5 This international standard was developed in accor-
trusion materials—Part 2: Preparation of test specimens
dance with internationally recognized principles on standard-
and determination of properties
ization established in the Decision on Principles for the
3. Terminology
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
3.1 Except for the term defined as follows, the terminology
Barriers to Trade (TBT) Committee.
used in this classification system is in accordance with Termi-
nologies D883 and D1600.
1 2
These test methods are under the jurisdiction of ASTM Committee D20 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Plastics and are the direct responsibility of Subcommittee D20.15 on Thermoplastic contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Materials. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Sept. 1, 2020. Published September 2020. Originally the ASTM website.
approved in 1996. Last previous edition approved in 2020 as D5990 – 20. DOI: Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
10.1520/D5990-20A. 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D5990−20a
NOTE 3—This part of the classification system uses the percent of
3.2 Definitions:
reinforcements or additives or both in the call-out of the modified basic
3.2.1 polyketone (PK), n—a linear alternating polymer of
material. The types and percentages of reinforcements and additives
carbon monoxide and at least one ethylenically unsaturated
should be shown on the supplier’s technical data sheet unless they are
hydrocarbon.
proprietary in nature. If necessary, additional call-out of these reinforce-
ments and additives can be accomplished by use of the suffix part of the
4. Classification
system (see Section 3). Ash content of filled or reinforced materials may
4.1 Unreinforced polyketone materials are classified into
be determined using Test Method D5630 where applicable.
groups according to their composition. These groups are
4.2.2 Specific requirements for reinforced, filled, or lubri-
subdivided into classes and grades as shown in Table PK.
cated polyketone materials shall be shown by a six-character
NOTE 2—An example of this classification system is given as follows.
designation. The designation consists of the letter “A” and the
The designation PK0112 indicates the following:
five digits comprising the cell numbers for the property
PK = Polyketone as found in Terminology D1600,
requirements in the order as they appear in Table A.
01 = Carbon monoxide olefin (Ethylene-propylene),
1 = General purpose (class), and
4.2.2.1 Although the values listed are necessary to include
2 = Requirements given in Table PK (grade).
the range of properties available in existing materials, users
4.1.1 To facilitate incorporation of future or special materi-
should not infer that every possible combination of the
als the “other” category for group (00), class (0), and grade (0)
properties exists or can be obtained.
is shown in Table PK. The basic properties of these materials
4.2.3 When the grade of the basis material is not known, or
can be obtained from Table A as they apply.
is not important, the use of the “0”-grade classification shall be
4.2 Reinforced, filled, and lubricated versions of polyketone
used for the reinforced materials in this system.
materials that are not in Table PK are classified in accordance
withTables PK andA.Table PK is used to specify the group of
NOTE 4—An example of this classification for a reinforced polyketone
polyketone materials and Table A is used to specify the
material is given as follows: The designation PK0120G30A76360 would
property requirements after the addition of reinforcements,
indicate the following material requirements:
pigments, fillers, or lubricants at the nominal level indicated
PK0120 = High flow ethylene-propylene copolymer polyketone from
Table PK,
(see 4.2.1).
G 30 = Glass reinforcement at 30 % nominal level,
4.2.1 Reinforced versions of the basic materials are identi-
A = Table A property requirements,
fied by a single letter that indicates the reinforcement used and
7 = Tensile strength 170 MPa min,
6 = Tensile modulus 10 GPa min,
two digits that indicate the nominal quantity in percent by
3 = Izod impact strength 120 J/m min,
weight. Thus, a letter designation G for glass fiber reinforced
6 = Deflection temperature 220°C min, and
and 33 for percent of reinforcement, G33, specifies a filled
0 = Unspecified.
material with a nominal glass level of 33 %.The reinforcement
letter designations and associated tolerance levels are tabulated
5. Suffixes
as follows:
5.1 When additional requirements are needed that are not
Symbol Material Tolerance
covered by the basic requirements or cell-table requirements,
C Carbon and graphite fiber ±3 %
reinforced
they shall be indicated through the use of suffixes.
G Glass fiber reinforced ±3 %
L Lubricants (such as PTFE and Depends upon material and
5.2 A list of suffixes can be found in Classification D4000
silicone) process—to be specified.
(Table 3) and may be used for additional requirements as
M Mineral-reinforced ±3 %
appropriate. Additional suffixes will be added to that standard
R Combinations of reinforcements ±3 %
or fillers, or bo
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D5990 − 20 D5990 − 20a
Standard Classification System and Basis for
Polyketone Injection Molding and Extrusion Materials (PK)
This standard is issued under the fixed designation D5990; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This classification system covers polyketone materials suitable for injection molding and extrusion. This classification system
does not address recycled polyketone materials.
1.2 The properties included in this classification system are those required to identify the compositions covered. Other
requirements necessary to identify particular characteristics important to specialized applications are to be specified by using
suffixes as given in Section 5.
1.3 This classification system and subsequent line call out (specification) are intended to provide a means of calling out plastic
materials used in the fabrication of end items or parts. It is not intended for the selection of materials. Material selection should
be made by those having expertise in the plastic field after careful consideration of the design and the performance required of the
part, the environment to which it will be exposed, the fabrication process to be employed, the costs involved, and the inherent
properties of the material other than those covered by this classification system.
1.4 The following precautionary caveat pertains only to the test method portion, Section 11, of this classification system: This
standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user
of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory
limitations prior to use.
NOTE 1—This classification system and ISO 21970-1 and ISO 21970-2 address the same subject matter, but differ in technical content.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D256 Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics
D618 Practice for Conditioning Plastics for Testing
D638 Test Method for Tensile Properties of Plastics
D648 Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position
D792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement
D883 Terminology Relating to Plastics
D1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer
These test methods are under the jurisdiction of ASTM Committee D20 on Plastics and are the direct responsibility of Subcommittee D20.15 on Thermoplastic Materials.
Current edition approved Feb. 1, 2020Sept. 1, 2020. Published March 2020September 2020. Originally approved in 1996. Last previous edition approved in 20002020
as D5990 – 00D5990 – 20., which was withdrawn September 2007 and reinstated in February 2020. DOI: 10.1520/D5990-20. DOI: 10.1520/D5990-20A.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D5990 − 20a
D1600 Terminology for Abbreviated Terms Relating to Plastics
D3418 Test Method for Transition Temperatures and Enthalpies of Fusion and Crystallization of Polymers by Differential
Scanning Calorimetry
D3641 Practice for Injection Molding Test Specimens of Thermoplastic Molding and Extrusion Materials
D3892 Practice for Packaging/Packing of Plastics
D4000 Classification System for Specifying Plastic Materials
D5630 Test Method for Ash Content in Plastics
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
2.2 ISO Standards:
ISO 21970-1 Plastics—Polyketone (PK) moulding and extrusion materials—Part 1: Designation system and basis for
specifications
ISO 21970-2 Plastics—Polyketone (PK) moulding and extrusion materials—Part 2: Preparation of test specimens and
determination of properties
3. Terminology
3.1 Except for the term defined as follows, the terminology used in this classification system is in accordance with Terminologies
D883 and D1600.
3.2 Definitions:
3.2.1 polyketone (PK), n—a linear alternating polymer of carbon monoxide and at least one ethylenically unsaturated hydrocarbon.
4. Classification
4.1 Unreinforced polyketone materials are classified into groups according to their composition. These groups are subdivided into
classes and grades as shown in Table PK.
NOTE 2—An example of this classification system is given as follows. The designation PK0112 indicates the following:
PK = Polyketone as found in Terminology D1600,
01 = Carbon monoxide olefin (Ethylene-propylene),
1 = General purpose (class), and
2 = Requirements given in Table PK (grade).
4.1.1 To facilitate incorporation of future or special materials the “other” category for group (00), class (0), and grade (0) is shown
in Table PK. The basic properties of these materials can be obtained from Table A as they apply.
4.2 Reinforced, filled, and lubricated versions of polyketone materials that are not in Table PK are classified in accordance with
Tables PK and A. Table PK is used to specify the group of polyketone materials and Table A is used to specify the property
requirements after the addition of reinforcements, pigments, fillers, or lubricants at the nominal level indicated (see 4.2.1).
4.2.1 Reinforced versions of the basic materials are identified by a single letter that indicates the reinforcement used and two digits
that indicate the nominal quantity in percent by weight. Thus, a letter designation G for glass fiber reinforced and 33 for percent
of reinforcement, G33, specifies a filled material with a nominal glass level of 33 %. The reinforcement letter designations and
associated tolerance levels are tabulated as follows:
Symbol Material Tolerance
C Carbon and graphite fiber reinforced ±3 %
G Glass fiber reinforced ±3 %
L Lubricants (such as PTFE and silicone) Depends upon material and process—to be specified.
M Mineral-reinforced ±3 %
R Combinations of reinforcements or fillers, or both ±3 %
NOTE 3—This part of the classification system uses the percent of reinforcements or additives or both in the call-out of the modified basic material. The
types and percentages of reinforcements and additives should be shown on the supplier’s technical data sheet unless they are proprietary in nature. If
necessary, additional call-out of these reinforcements and additives can be accomplished by use of the suffix part of the system (see Section 3). Ash content
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.
D5990 − 20a
of filled or reinforced materials may be determined using Test Method D5630 where applicable.
4.2.2 Specific requirements for reinforced, filled, or lubricated polyketone materials shall be shown by a six-character designation.
The designation consists of the letter “A” and the five digits comprising the cell numbers for the property requirements in the order
as they appear in Table A.
4.2.2.1 Although the values listed are necessary to include the range of properties available in existing materials, users should not
infer that every possible combination of the properties exists or can be obtained.
4.2.3 When the grade of the basis material is not known, or is not important, the use of the “0”-grade classification shall be used
for the reinforced materials in this system.
NOTE 4—An example of this classification for a reinforced polyketone material is given as follows: The designation PK0120G30A76360 would indicate
the following material requirements:
PK0120 = High flow ethylene-propylene copolymer polyketone from Table PK,
G 30 = Glass reinforcement at 30 % nominal level,
A = Table A property requirements,
7 = Tensile strength 170 MPa min,
6 = Tensile modulus 10 GPa min,
3 = Izod impact strength 120 J/m min,
6 = Deflection temperature 220°C min, and
0 = Unspecified.
5. Suffixes
5.1 When additional requirements are needed that are not covered by the basic requirements or cell-table requirements, they shall
be indicated through the use of suffixes.
5.2 A list of suffixes can be found in Classification D4000 (Table 3) and may be use
...

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