Standard Test Method for Liquid Penetrant Examination

SIGNIFICANCE AND USE
Liquid penetrant examination methods indicate the presence, location and, to a limited extent, the nature and magnitude of the detected discontinuities. Each of the various methods has been designed for specific uses such as critical service items, volume of parts, portability or localized areas of examination. The method selected will depend accordingly on the service requirements.
SCOPE
1.1 This test method covers procedures for penetrant examination of materials. They are nondestructive testing methods for detecting discontinuities that are open to the surface such as cracks, seams, laps, cold shuts, laminations, through leaks, or lack of fusion and are applicable to in-process, final, and maintenance examination. They can be effectively used in the examination of nonporous, metallic materials, both ferrous and nonferrous, and of nonmetallic materials such as glazed or fully densified ceramics, certain nonporous plastics, and glass.
1.2 This test method also provides a reference:
1.2.1 By which a liquid penetrant examination process recommended or required by individual organizations can be reviewed to ascertain its applicability and completeness.
1.2.2 For use in the preparation of process specifications dealing with the liquid penetrant examination of materials and parts. Agreement by the user and the supplier regarding specific techniques is strongly recommended.
1.2.3 For use in the organization of the facilities and personnel concerned with the liquid penetrant examination.
1.3 This test method does not indicate or suggest criteria for evaluation of the indications obtained. It should be pointed out, however, that after indications have been produced, they must be interpreted or classified and then evaluated. For this purpose there must be a separate code or specification or a specific agreement to define the type, size, location, and direction of indications considered acceptable, and those considered unacceptable.
1.4 The values stated in inch-pound units are to be regarded as the standard. SI units are provided for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Publication Date
09-Feb-2002
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ASTM E165-02 - Standard Test Method for Liquid Penetrant Examination
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E 165 – 02
Standard Test Method for
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Liquid Penetrant Examination
This standard is issued under the fixed designation E165; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
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1.1 This test method covers procedures for penetrant ex- 2.1 ASTM Standards:
amination of materials. They are nondestructive testing meth- D129 Test Method for Sulfur in Petroleum Products (Gen-
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ods for detecting discontinuities that are open to the surface eral Bomb Method)
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such as cracks, seams, laps, cold shuts, laminations, through D516 Test Method for Sulfate Ion in Water
leaks, or lack of fusion and are applicable to in-process, final, D808 Test Method for Chlorine in New and Used Petro-
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and maintenance examination. They can be effectively used in leum Products (Bomb Method)
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the examination of nonporous, metallic materials, both ferrous D1193 Specification for Reagent Water
and nonferrous, and of nonmetallic materials such as glazed or D1552 Test Method for Sulfur in Petroleum Products
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fully densified ceramics, certain nonporous plastics, and glass. (High-Temperature Method)
1.2 This test method also provides a reference: D4327 Test Method for Anions in Water by Chemically
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1.2.1 By which a liquid penetrant examination process Suppressed Ion Chromatography
recommended or required by individual organizations can be E433 Reference Photographs for Liquid Penetrant Inspec-
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reviewed to ascertain its applicability and completeness. tion
1.2.2 For use in the preparation of process specifications E543 Practice for Evaluating Agencies that Perform Non-
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dealing with the liquid penetrant examination of materials and destructive Testing
parts. Agreement by the user and the supplier regarding E1208 Test Method for Fluorescent Liquid Penetrant Ex-
specific techniques is strongly recommended. amination Using the Lipophilic Post-Emulsification Pro-
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1.2.3 For use in the organization of the facilities and cess
personnel concerned with the liquid penetrant examination. E1209 Test Method for Fluorescent Liquid Penetrant Ex-
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1.3 Thistestmethoddoesnotindicateorsuggestcriteriafor amination Using the Water-Washable Process
evaluationoftheindicationsobtained.Itshouldbepointedout, E1210 Test Method for Fluorescent Liquid Penetrant Ex-
however, that after indications have been produced, they must amination Using the Hydrophilic Post-Emulsification Pro-
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beinterpretedorclassifiedandthenevaluated.Forthispurpose cess
there must be a separate code or specification or a specific E1219 Test Method for Fluorescent Liquid Penetrant Ex-
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agreement to define the type, size, location, and direction of amination Using the Solvent-Removable Process
indications considered acceptable, and those considered unac- E1220 Test Method for Visible Penetrant Examination
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ceptable. Using the Solvent-Removable Process
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1.4 The values stated in inch-pound units are to be regarded E1316 Terminology for Nondestructive Examinations
as the standard. SI units are provided for information only. E1418 Test Method for Visible Penetrant Examination
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1.5 This standard does not purport to address all of the Using the Water-Washable Process
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safety concerns, if any, associated with its use. It is the 2.2 ASNT Document:
responsibility of the user of this standard to establish appro- Recommended Practice SNT-TC-1A for Nondestructive
priate safety and health practices and determine the applica- Testing Personnel Qualification and Certification
bility of regulatory limitations prior to use. ANSI/ASNT CP-189 Standard for Qualification and Certi-
fication of Nondestructive Testing Personnel
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This test method is under the jurisdiction of ASTM Committee E07 on
Nondestructive Testing and is the direct responsibility of Subcommittee E07.03 on
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Liquid Penetrant and Magnetic Particle Methods. Annual Book of ASTM Standards, Vol 05.01.
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Current edition approved February 10, 2002. Published April 2002. Originally Annual Book of ASTM Standards, Vol 11.01.
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published as E165–60T. Last previous edition E165–95. Annual Book of ASTM Standards, Vol 03.03.
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For ASME Boiler and Pressure Vessel Code applications see related Recom- Available from the American Society for Nondestructive Testing, 1711 Arlin-
mended Test Method SE-165 in the Code. gate Lane, Columbus, OH 43228-0518.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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E165–02
TABLE 1 Classification of Penetrant Examination Types and
2.3 Military Standard:
Methods
MI
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