Standard Specification for Polytetrafluoroethylene (PTFE) Granular Molding and Ram Extrusion Materials

ABSTRACT
This specification focuses on granular polytetrafluoroethylene (PTFE) resins that have never been preformed or molded, and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. Included are specimen preparation, test methods and requirements for materials, melting characteristics, bulk density, particle size, water content, standard specific gravity, thermal instability index, and mechanical (tensile) properties.
SCOPE
1.1 This specification covers granular resins and test methods for polytetrafluoroethylene (PTFE) that have never been preformed or molded and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The usual methods of processing thermoplastics generally are not applicable to these materials because of their viscoelastic properties at processing temperatures. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. The methods and properties included are those required to identify the various types of resins. Additional procedures are provided in the Appendix for further characterization of the resins.  
1.2 The values stated in SI units as detailed in IEEE/ASTM SI-10 are to be regarded as the standard, and the practices of IEEE/ASTM SI-10 are incorporated herein.  
1.3 The following precautionary caveat pertains only to the Specimen Preparation section, Section 9, and the Test Methods section, Section 10, of this specification: This specification does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. See Notes 3 and 9 for specific cautionary statements.  
Note 1: Information in this specification is technically equivalent to related information in ISO 12086-1 and ISO 12086-2.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Apr-2019
Technical Committee
D20 - Plastics

Relations

Effective Date
01-May-2019
Effective Date
01-Feb-2024
Effective Date
01-Nov-2023
Effective Date
01-Jan-2020
Effective Date
01-Aug-2019
Effective Date
01-May-2019
Effective Date
15-Apr-2019
Effective Date
01-Feb-2019
Effective Date
01-Dec-2018
Effective Date
01-Nov-2018
Effective Date
01-Oct-2018
Effective Date
01-Sep-2017
Effective Date
15-Aug-2017
Effective Date
01-May-2016
Effective Date
01-Sep-2015

Overview

ASTM D4894-19 is the standard specification developed by ASTM International for Polytetrafluoroethylene (PTFE) granular resins used in molding and ram extrusion. The specification applies to PTFE resins that have never been preformed or molded, which are typically processed using techniques similar to powder metallurgy or ceramics, or special extrusion processes. These materials are recognized for their exceptional chemical resistance and thermal stability, making them essential in high-performance applications.

The standard defines requirements and test methods for verifying the quality and characteristics of granular PTFE resins, ensuring consistency and reliability for industrial applications. ASTM D4894-19 does not cover PTFE mixtures with additives (such as fillers or colorants) or reprocessed or reground resins.

Key Topics

  • Material Scope: Covers only homopolymers of tetrafluoroethylene, or modified homopolymers with no more than 1% other fluoromonomers by weight.
  • Exclusions: Does not apply to PTFE with additives, reprocessed, reground, or fabricated articles.
  • Classifications: Defines six types of PTFE resins for specific end-uses, such as general-purpose molding, finely divided grades, modified resins for improved creep resistance, and resins specialized for ram extrusion or with pre-sintering.
  • Quality Requirements: PTFE resins must be uniform, white in color, and free from foreign materials or additives.
  • Test Methods and Characterization:
    • Bulk Density: Evaluates how resin flows and feeds during processing.
    • Particle Size Analysis: Determines processing suitability for molding or extrusion.
    • Water Content: Ensures minimal moisture to maintain material performance.
    • Specific Gravity: Measures density as an indicator of resin quality.
    • Thermal Instability Index (TII): Assesses stability under heat exposure.
    • Tensile Properties: Verifies mechanical strength and elongation.

Applications

PTFE granular molding and ram extrusion materials produced in accordance with ASTM D4894-19 are widely used in:

  • Chemical processing equipment: Valves, seals, gaskets, and lining parts that demand superior chemical resistance.
  • Electrical components: Insulators and parts in harsh environments, benefiting from PTFE's electrical insulating properties.
  • Automotive and aerospace industries: Seals, bearings, and components that require low friction, high thermal stability, and mechanical integrity.
  • Medical devices: Applications where biocompatibility, chemical inertness, and high purity are required.
  • Food and beverage processing machinery: Components in direct contact with food, utilizing PTFE's non-reactive and non-stick surface properties.

This standard ensures materials used in these sectors meet stringent technical criteria for safety, durability, and performance.

Related Standards

  • ISO 12086-1 & ISO 12086-2: Internationally recognized standards equivalent to ASTM D4894-19 for fluoropolymer molding and extrusion materials.
  • ASTM D618: Conditioning plastics for testing.
  • ASTM D792: Methods for measuring the density and specific gravity of plastics.
  • ASTM D883: Terminology relating to plastics.
  • ASTM D1708: Microtensile specimen testing of plastics.
  • ASTM D3295: Specification for PTFE tubing and related products.
  • ASTM D4441: Specification for PTFE aqueous dispersions.
  • ASTM D4591: Determining transition temperatures of fluoropolymers.
  • ASTM D4745: Specification for filled PTFE molding and extrusion materials.

Using ASTM D4894-19 in conjunction with these related standards ensures quality control and regulatory compliance in PTFE product manufacturing and testing across global markets.


Keywords: ASTM D4894-19, PTFE granular resin, PTFE molding, PTFE ram extrusion, polytetrafluoroethylene specification, PTFE material standards, chemical resistance, mechanical testing, thermal stability.

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Frequently Asked Questions

ASTM D4894-19 is a technical specification published by ASTM International. Its full title is "Standard Specification for Polytetrafluoroethylene (PTFE) Granular Molding and Ram Extrusion Materials". This standard covers: ABSTRACT This specification focuses on granular polytetrafluoroethylene (PTFE) resins that have never been preformed or molded, and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. Included are specimen preparation, test methods and requirements for materials, melting characteristics, bulk density, particle size, water content, standard specific gravity, thermal instability index, and mechanical (tensile) properties. SCOPE 1.1 This specification covers granular resins and test methods for polytetrafluoroethylene (PTFE) that have never been preformed or molded and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The usual methods of processing thermoplastics generally are not applicable to these materials because of their viscoelastic properties at processing temperatures. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. The methods and properties included are those required to identify the various types of resins. Additional procedures are provided in the Appendix for further characterization of the resins. 1.2 The values stated in SI units as detailed in IEEE/ASTM SI-10 are to be regarded as the standard, and the practices of IEEE/ASTM SI-10 are incorporated herein. 1.3 The following precautionary caveat pertains only to the Specimen Preparation section, Section 9, and the Test Methods section, Section 10, of this specification: This specification does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. See Notes 3 and 9 for specific cautionary statements. Note 1: Information in this specification is technically equivalent to related information in ISO 12086-1 and ISO 12086-2. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification focuses on granular polytetrafluoroethylene (PTFE) resins that have never been preformed or molded, and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. Included are specimen preparation, test methods and requirements for materials, melting characteristics, bulk density, particle size, water content, standard specific gravity, thermal instability index, and mechanical (tensile) properties. SCOPE 1.1 This specification covers granular resins and test methods for polytetrafluoroethylene (PTFE) that have never been preformed or molded and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The usual methods of processing thermoplastics generally are not applicable to these materials because of their viscoelastic properties at processing temperatures. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. The methods and properties included are those required to identify the various types of resins. Additional procedures are provided in the Appendix for further characterization of the resins. 1.2 The values stated in SI units as detailed in IEEE/ASTM SI-10 are to be regarded as the standard, and the practices of IEEE/ASTM SI-10 are incorporated herein. 1.3 The following precautionary caveat pertains only to the Specimen Preparation section, Section 9, and the Test Methods section, Section 10, of this specification: This specification does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. See Notes 3 and 9 for specific cautionary statements. Note 1: Information in this specification is technically equivalent to related information in ISO 12086-1 and ISO 12086-2. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D4894-19 is classified under the following ICS (International Classification for Standards) categories: 83.080.20 - Thermoplastic materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D4894-19 has the following relationships with other standards: It is inter standard links to ASTM D4894-15, ASTM D883-24, ASTM D883-23, ASTM D883-20, ASTM D883-19c, ASTM D4745-19, ASTM D883-19a, ASTM D883-19, ASTM D883-18a, ASTM D883-18, ASTM D1708-18, ASTM D1895-17, ASTM D883-17, ASTM D4895-16, ASTM D3892-15. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D4894-19 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:D4894 −19
Standard Specification for
Polytetrafluoroethylene (PTFE) Granular Molding and Ram
Extrusion Materials
This standard is issued under the fixed designation D4894; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
1.1 This specification covers granular resins and test meth-
ods for polytetrafluoroethylene (PTFE) that have never been
2. Referenced Documents
preformed or molded and are normally processed by methods
2.1 ASTM Standards:
similar to those used in powder metallurgy or ceramics, or by
D618Practice for Conditioning Plastics for Testing
special extrusion processes. These PTFE resins are homopoly-
D792Test Methods for Density and Specific Gravity (Rela-
mers of tetrafluoroethylene, or, in some cases, modified ho-
tive Density) of Plastics by Displacement
mopolymerscontainingnotmorethanonepercentbyweightof
D883Terminology Relating to Plastics
other fluoromonomers. The usual methods of processing ther-
D1708TestMethodforTensilePropertiesofPlasticsbyUse
moplastics generally are not applicable to these materials
of Microtensile Specimens
because of their viscoelastic properties at processing tempera-
D1895Test Methods forApparent Density, Bulk Factor, and
tures.Thematerialsincludedhereindonotincludemixturesof
Pourability of Plastic Materials
PTFE resin with additives such as colorants, fillers or plasti-
D3295Specification for PTFE Tubing, Miniature Beading
cizers;nordotheyincludereprocessedorregroundresinorany
and Spiral Cut Tubing
fabricated articles. The methods and properties included are
D3892Practice for Packaging/Packing of Plastics
those required to identify the various types of resins. Addi-
D4441Specification for Aqueous Dispersions of Polytetra-
tional procedures are provided in the Appendix for further
fluoroethylene
characterization of the resins.
D4591Test Method for Determining Temperatures and
1.2 The values stated in SI units as detailed in IEEE/ASTM
Heats of Transitions of Fluoropolymers by Differential
SI-10 are to be regarded as the standard, and the practices of
Scanning Calorimetry
IEEE/ASTM SI-10 are incorporated herein.
D4745Classification System and Basis for Specification for
1.3 The following precautionary caveat pertains only to the
FilledPolytetrafluoroethlyene(PTFE)MoldingandExtru-
SpecimenPreparationsection,Section9,andtheTestMethods
sion Materials Using ASTM Methods
section, Section 10, of this specification: This specification
D4895 Specification for Polytetrafluoroethylene (PTFE)
does not purport to address all of the safety concerns, if any,
Resin Produced From Dispersion
associated with its use. It is the responsibility of the user of this
E11Specification forWovenWireTest Sieve Cloth andTest
standard to establish appropriate safety and health practices
Sieves
and determine the applicability of regulatory limitations prior
E177Practice for Use of the Terms Precision and Bias in
to use. See Notes 3 and 9 for specific cautionary statements.
ASTM Test Methods
IEEE/ASTM SI-10Standard for Use of the International
NOTE 1—Information in this specification is technically equivalent to
System of Units (SI): The Modern Metric System
related information in ISO12086-1 and ISO12086-2.
2.2 ISO Standards:
1.4 This international standard was developed in accor-
ISO 12086-1 Plastics—Fluoropolymer Dispersions and
dance with internationally recognized principles on standard-
Moulding and Extrusion Materials—Part 1: Designation
ization established in the Decision on Principles for the
System and Basis for Specification
Development of International Standards, Guides and Recom-
1 2
This specification is under the jurisdiction of ASTM Committee D20 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Materials. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved May 1, 2019. Published June 2019. Originally the ASTM website.
approved in 1989. Last previous edition approved in 2015 as D4894-15. DOI: Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
10.1520/D4894-19. 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4894−19
A
TABLE 1 Detail Requirements for Tests on Resins
Type Grade Bulk Density, g/L Particle Size, Average Diameter, µm Water Content, max, % Melting Peak Temperature
Initial °C Second °C
A
I 1 700 ± 100 500 ± 150 0.04 327±10
A
2 675±50 375±75 0.04 327±10
A
II . . . . . . <100 0.04 327±10
A
III 1 400 ± 125 <100 0.04 327±10
A
2 850 ± 100 500 ± 150 0.04 327±10
A
3 400 ± 125 <100 0.04 327±10
A
IV 1 650 ± 150 550 ± 225 0.04 327±10
A
2 >800 . . . 0.04 327±10
A
3 580±80 200±75 0.04 327±10
V . . . 635 ± 100 500 ± 250 0.04 327 ± 10 327 ± 10
A
VI . . . 650 ± 150 800 ± 250 0.04 327±10
A
>5°C above the second melting peak temperature.
ISO 12086-2Test Methods for Fluoropolymers 4. Classification
4.1 This specification covers the following six types of
3. Terminology
PTFE generally used for compression molding or ram
3.1 Definitions: extrusion, or both:
3.1.1 The terminology given in Terminology D883 is appli-
4.1.1 Type I—Resin used for general-purpose molding and
cable to this specification. ram extrusion.
3.2 Descriptions of Terms Specific to This Standard:
4.1.2 Type II—Finely divided resin with an average particle
3.2.1 bulk density—the mass (in grams) per liter of resin size less than 100 micrometres.
measured under the conditions of the test.
4.1.3 Type III—Modified resins, either finely divided or
free-flowing, typically used in applications requiring improved
3.2.2 extended specific gravity (ESG)—the specific gravity
resistance to creep and stress-relaxation in end-use.
of a specimen of PTFE material molded as described in this
4.1.4 Type IV—Free-flowing resins. Generally made by
specificationandsintered(g.v.)foranextendedperiodoftime,
treatment of finely divided resin to produce free-flowing
comparedtothesinteringtimeforthemeasurementofstandard
agglomerates.
specificgravity(SSG),usingtheappropriatesinteringschedule
4.1.5 Type V—Presintered. Resin that has been treated
given in this specification.
thermally at or above the melting point of the resin at
3.2.3 lot, n—one production run or a uniform blend of two
atmospheric pressure without having been previously pre-
or more production runs.
formed.
3.2.4 preforming—compacting powdered PTFE material
4.1.6 Type VI—Resin, not presintered, but for ram extrusion
under pressure in a mold to produce a solid object, called a
only.
preform, that is capable of being handled. Molding and
NOTE 2—See Tables 1 and 2 for division of Types by Grades, and
compaction are terms used interchangeably with preforming
footnotes to Tables 1 and 2 (and Table X2.1 inAppendix X2.) for former
for PTFE.
classifications.
3.2.5 reground resin—that produced by grinding PTFE
4.2 Aline callout system is used to specify materials in this
material that has been preformed but has never been sintered.
standard. The system uses predefined cells to refer to specific
3.2.6 reprocessed resin—that produced by grinding PTFE
aspects of this specification, illustrated as follows:
material that has been both preformed and sintered.
Specification
3.2.7 sintering—as it applies to PTFE, a thermal treatment
Standard Number
during which the PTFE is melted and recrystallized by cooling : Type : Grade : Class : Special notes
Block
with coalescence occurring during the treatment.
:: : : :
Example: ASTM
III 2
3.2.8 skiving—a machining operation during which a con-
D4894 – 04
tinuousfilmofPTFEmaterialispeeledfromthelateralsurface
of a cylindrical sintered molding.
3.2.9 standard specific gravity (SSG)—the specific gravity
For this example, the line callout would be ASTM
of a specimen of PTFE material molded as described in this
D4894–04, III2, and would specify a granular polytetrafluo-
specification and sintered using the appropriate sintering
roethylene that has all of the properties listed for thatType and
schedule given in this specification.
Grade in the appropriate specified properties, Tables, or both,
3.2.10 thermal instability index (TII)—a measure of the in this specification. In this case there is no Class item so the
decreaseinmolecularweightofPTFEmaterialwhichhasbeen cell position for class is left blank. A comma is used as the
heated for a prolonged period of time. separator between Standard Number and Type. Separators are
D4894−19
TABLE 2 Detail Requirements for Tests on Molded Specimens
Type Grade Thermal Instability Index, max Standard Specific Gravity Tensile Strength, min Elongation at break min %
min max MPa psi
I 1 50 2.13 2.18 13.8 2000 140
2 50 2.13 2.18 17.2 2500 200
II . . . 50 2.13 2.19 27.6 4000 300
III 1 50 2.14 2.22 28.0 4060 450
2 50 2.14 2.18 20.7 3000 300
3 50 2.14 2.18 28.0 4000 300
IV 1 50 2.13 2.19 25.5 3700 275
2 50 2.13 2.19 27.6 4000 300
3 50 2.15 2.18 27.6 4000 200
A A A A A A
V . NA NA NA NA NA NA
B A A A A A A
VI . NA NA NA NA NA NA
A
NA: Not Applicable by molding techniques included in this specification.
B
Extrusions of this resin show different degrees of clarity from the others.
not needed between Type, Grade, and Class. Provision for 9.1.1 Use the die shown in Fig. 1 for the molding of test
Special Notes is included so that other information will be disks.The test resin shall be near ambient temperature prior to
providedwhenrequired.AnexamplewouldbeinSpecification molding (Note 5). Warning—PTFE can evolve small quanti-
D3295 where dimensions and tolerances are specified for each ties of gaseous products when heated above 204°C (400°F).
AWG size within Type and Class. When Special Notes are Some of these gases are harmful. Consequently, exhaust
used, they shall be preceded by a comma. ventilation must be used whenever the resins are heated above
this temperature, as they are during the sintering operations
5. Mechanical Properties
that are a part of this specification. Since the temperature of
burning tobacco exceeds 204°C (400°F), those working with
5.1 Theresinscoveredbythisspecificationshallconformto
PTFE resins should ensure that tobacco is not contaminated.
the requirements prescribed in Tables 1 and 2 when tested by
9.1.2 Screen 14.5 g (for tensile properties) or 7.25 g (for
the procedures specified herein. Table 1 lists tests to be carried
electrical properties discussed in Appendix X1.7) of PTFE
outonresins.Table2liststestsrequiringspecimensmoldedas
resinthroughaNo.10handsieveintothedie.Adjustthelower
described in Section 9.
plug height to allow the resin in the die can be leveled by
6. Other Requirements drawing a straightedge in contact with the top of the die across
the top of the die cavity. Insert the die in a suitable hydraulic
6.1 Theresinshallbeuniformandshallcontainnoadditives
pressandapplypressuregradually(Note3)untilatotalof34.5
or foreign material.
MPa (5000 psi) is attained. Hold this pressure for 3 min.
6.2 The color of the material as shipped by the seller shall
Remove the disk identification on the disk at this time.
be white.
NOTE3—Asaguide,increasingthepressureatarateof3.45MPa(500
psi)/min is suggested until the desired maximum pressure is attained.
7. Sampling
9.1.3 Sinter the preforms in accordance with Table 3 (Note
7.1 Sampling shall be statistically adequate to satisfy the
4).
requirements of 11.4
9.1.3.1 Use Procedure B for Types I, II and IV and Proce-
dure C for Type III.
8. Number of Tests
NOTE 4—Although the rate of heating application is not critical, the
8.1 Lot inspection shall include tests for bulk density,
cooling cycle is most important and the conditions cited in these
particle size and standard specific gravity. Periodic tests shall
procedures must be followed very closely. If they are not followed, the
consist of all the tests specified in Tables 1 and 2 and shall be
crystallinity of the disks and the resulting physical properties will be
made at least one per year.
markedly changed. Therefore, the use of a programmed oven is recom-
mended for the most precise sintering cycle control so that the hood
8.2 The tests listed in Tables 1 and 2, as they apply, are
window will be left down during the entire sintering procedure, the latter
sufficient to establish conformity of a material to this specifi-
being an important safety consideration.
cation. One set of tests specimens as prescribed in Section 7
9.2 Test Specimens for Standard Specific Gravity (SSG) and
shall be considered sufficient for testing each sample. The
Extended Specific Gravity (ESG):
averageoftheresultsforthespecimenstestedshallconformto
9.2.1 A cylindrical preforming die, 28.6 mm (1 ⁄8 in.)
the requirements of this specification.
internal diameter by at least 76.2 mm (3 in.) deep, is used to
preparethepreforms.Endplugclearancesshallbesufficientto
9. Specimen Preparation
ensureescapeofairduringpressing.Thetestresinshallbenear
9.1 Test Disks:
ambient temperature prior to molding (Note 5).
NOTE 5—For maximum precision, the weighing and preforming opera-
See the Form and Style for ASTM Standards manual available from ASTM tions shall be carried out at 23 62°C (73.4 63.6°F) (the “near ambient”
Headquarters. temperaturereferredtoherein).Theseoperationsshallnotbepreformedat
D4894−19
FIG. 1Assembly and Details of Die for Molding Test Specimens
TABLE 3 Sintering Procedures
BC DE FG H I
Initial temperature, °C (°F) 290 (554) 290 (554) 238 (460) 238 (460) 290 (554) 238 (460) 238 (460) 238 (460)
Rate of heating, °C/h (°F/h) 120 ± 10 120 ± 10 60 ± 5 60 ± 5 120 ± 10 60 ± 5 60 ± 5 60 ± 5
(216 ± 18) (216 ± 18) (108 ± 9) (108 ± 9) (216 ± 18) (108 ± 9) (108 ± 9) (108 ± 9)
Hold temperature, °C (°F) 380 ± 6 357 ± 8 371 ± 6 360 ± 6 380 ± 6 357 ± 8 380 ± 6 371 ± 6
(716 ± 10) (675 ± 15) (700 ± 10) (685 ± 10) (716 ± 10) (675 ± 5) (716 ± 10) (700 ± 10)
Holdtime,min 30+2,−0 30+2,−0 240±15 240±15 360±5 240±15 960±15 120±5
Coolingrate,°C/h(°F/h) 60±5 60±5 60±5 60±5 60±5 60±5 60±5 60±5
(108±9) (108±9) (108±9) (108±9) (108±9) (108±9) (108±9) (108±9)
Final or second hold temperature, °C (°F) 294 ± 6 294 ± 6 238 ± 6 238 ± 6 294 ± 6 238 ± 6 238 ± 6 238 ± 6
(561 ± 10) (561 ± 10) (460 ± 10) (460 ± 10) (561 ± 10) (460 ± 10) (460 ± 10) (460 ± 10)
A A A A A
Second hold time, min 24 + 0.5, −0 24 + 0.5, −0 NA NA 24+0.5,−0 NA NA NA
1 1 1
Period to room temperature, min, h ⁄2 ⁄2 66 ⁄2 666
A
NA, Not applicable.
temperatures below 21°C (70°F) due to the crystalline transition that
9.2.3.1 For SSG specimens use Procedure B for Types I, II
occurs in PTFE in this temperature region which leads to possible cracks
and IV and Procedure C for Type III.
in sintered specimens and differences in specimen density (as well as
9.2.3.2 For ESG specimens use Procedure F for Types I, II
changes in other physical properties). Problems caused by the effects of
and IV and Procedure G for Type III.
temperature on the specific gravity or density of PTFE will be minimized
when the measurement is made using immersion procedures if a sensitive
NOTE 6—Improved precision in SSG and ESG test results has been
thermometer (for example, one reading 60.1°C) is used in the liquid and
obtained with the use of an upright, cylindrical oven and an aluminum
the temperature is adjusted to be at least 22°C.
sinteringrack.Thecylindricalovenhasaninsidediameterof140mm(5.5
9.2.2 Weighout12.0 60.1gofresinandplaceitinthedie. in.) and an inside depth of 203 mm (8 in.) plus additional depth to
accommodatea50.8-mm(2-in.)thickcover,andisequippedwithsuitable
Screen non-free-flowing resins through a No. 10 sieve. Break
heaters and controllers to sinter specimens in accordance with the
upcompactedresinsbyhand-shakingcoldresininahalf-filled
ProceduresinTable3.Therack,asshowninFig.2,allowspreformstobe
sealed glass container. Condition the resin in the sealed glass
placed symmetrically in the center region of the oven. Place six preforms
container in a freezer or dry-ice chest.After breaking up resin
on each of the middle oven rack shelves (if six or fewer preforms are to
be sintered, place them on the middle rack, filling in with “dummies” as
lumps,allowthesealedcontainertoequilibratetonearambient
needed).Place“dummies”onthetopandbottomshelves.Specimensmust
temperature. Then screen and weigh the 12.0 60.1-g sample.
bespacedevenlyinacircleoneachshelf,withnoneofthemtouching.An
Insert the die in a suitable hydraulic press and apply pressure
oven load must be no less than 18 pieces including “dummies.” “Dum-
gradually (Note 3) until a pressure of 34.5 MPa (5000 psi) is
mies” are defined as normal 12-g specimens that have previously been
attained. Hold this pressure for 2 min. Remove the preform
through the sintering cycle. “Dummies” must only be used for an
additional two or three thermal cycles, due to eventual loss of thermal
from the die. Write the sample identification number using an
stability and physical form.
appropriate marker that will not effect the PTFE during
sintering on the preform at this time. 9.2.4 Remove all flash from each specimen so that no air
9.2.3 Sinter the preforms in accordance with Table 3 (Note bubbleswillclingtotheedgeswhenthespecimenisimmersed
4). inthesolutionforweighingduringthestandardspecificgravity
D4894−19
FIG. 2SSG Samples Sintering Rack
FIG. 3Preforming of PTFE Test Billet
NOTE7—Removethemoldinacarefulsmoothmovementfromthedie
to prevent cracking.
and thermal instability index tests. It is recommended for this
section and during testing that cotton gloves be worn while 9.3.3 Sinter the preform in accordance with Table 3 (Note
handling test specimens. 4).
9.3.3.1 Use Procedure D for Types I, II and IV and
9.3 Test Billets:
Procedure E for Type III—except for ESG specimens.
9.3.1 Use test specimens cut or skived from billets may be
9.3.3.2 For ESG specimens use Procedure H forTypes I, II,
usedasalternativestothetestdisksdescribedin9.1and9.2for
and IV and Procedure I for Type III.
Types I, II, III and IV resins.
9.3.4 Divide the test billet into sections by making trans-
9.3.2 Mold test billets in a mold similar to Fig. 3, having an
verse cuts by machining, or by a suitable alternate procedure,
inside diameter of 57 mm (2.25 in.) and of sufficient height to
in accordance with Fig. 4. Use a saw for the rough cuts
contain the resin sample. Plug clearance shall be sufficient to
between Sections I and II and between sections III and IV, but
ensure escape of air during pressing.A254-mm (10-in.) mold
Faces C and D must be prepared by machining. Prepare five
cavity fill depth will produce a billet approximately 76 mm (3
test specimens for the determination of tensile properties from
in.) long from a resin charge of 400 650 g. Vary the billet
0.8-mm( ⁄32-in.)thickslicesmachinedfromSectionII,FaceC,
length in accordance with the testing to be done.The test resin
and machine a slice of suitable thickness for standard specific
shall be near ambient temperature prior to molding (Note 4).
gravitymeasurementsasdescribedin10.5.Careshallbetaken
9.3.2.1 Adjust the lower plug position using a support ring
toavoidwedge-shapedcuts.UsetheremainderofSectionIIto
to position the mold shell so that the resin level will not come
prepare tape specimens by skiving 0.13 mm (5 mils) thick.
within 13 mm (0.5 in.) of the top of the mold cavity. Add the
Discard the initial five revolutions of skived tape before taking
resin to the mold, insert the top plug, and apply hand pressure.
the test sample. Use the tape for the determination of tensile
Remove the support ring, and place the mold in a hydraulic
properties, as an alternative to machined disks. If electrical
press.
properties, discussed in theAppendix, are to be determined on
9.3.2.2 Apply an initial pressure of 3.45 MPa (500 psi)
tape, Sections II and III must be left together in order that a
610%andholdfor1to2min.Increasethepressuresmoothly
tape of sufficient width is obtained to allow the cutting of a
tothefinalpreformingpressurein3to5min.Donotallowthe
50.8-mm (2-in.) diameter electrical test specimen.
moldshelltocontacteitherpressplatenatanytimeduringthis
preforming step. The final pressure attained, if not recom- 9.4 Conditioning Test Specimens:
mendedbythemanufactureroftheparticularmaterial,shallbe 9.4.1 Fortestsoftensilepropertiesandalltestsrequiringthe
34.5 MPa (5000 psi) for Type I and 17.2 MPa (2500 psi) for measurementofspecificgravityconditionthetestspecimensin
Types II, III and IV. Hold under maximum pressure for 2 to 5 general accordance with Procedure A of Practice D618, with
min.Releasethepressurebygradually“cracking”thepressure thefollowingdeviationstherefrom:a)theagingperiodshallbe
release valve without an apparent movement of the press a minimum of 4 h immediately prior to testing, b) the
platens. Remove the top pusher and force the preform verti- laboratory temperature shall be 23 62°C (73.4 63.6°F), and
cally out of the mold shell using a continuous, smooth c)thereshallbenorequirementrespectinghumidity.Theother
movement. tests require no conditioning of the molded test specimens.
D4894−19
FIG. 5Melting Characteristics by Thermal Analysis
FIG. 4Sectioned PTFE Test Billet
sides of the peak. Where these lines intersect beyond the peak
shall be taken as the peak temperature. Where more than one
9.5 Test Conditions:
peak occurs during the initial melting test, the presence of any
9.5.1 Tests shall be conducted at the standard laboratory
peak corresponding to the second melting peak temperature
temperature of 23 62°C (73.4 63.6°F). See Note 5 for
indicates the presence of some previously melted material.
additional details. Since these resins do not absorb water, the
maintenance of constant humidity during testing is not re- 10.2 Bulk Density:
quired.
10.2.1 Significance and Use—Bulk density gives some in-
dicationofhowaresinwillperformduringfeedingofmolding
10. Test Methods
and ram extrusion equipment. PTFE resins have a tendency to
compact during shipment and storage, and even though the
10.1 Melting Characteristics by Thermal Analysis:
material is broken up by screening or some other means,
10.1.1 Significance and Use—Most of the PTFE resins that
original “as produced” results are not guaranteed. Because of
fall within the scope of this specification have never been
this tendency to pack under small amounts of compression or
melted (the only exception is Type V resin). These resins have
shear,TestMethodD1895isnotapplicabletotheseresins.The
higher melting peak temperatures on initial melting than on
procedure given in the following paragraphs must be used to
second or subsequent meltings. Since PTFE resins that have
measure this property.
been melted prior to use behave differently from those that
10.2.2 Apparatus:
have not, the melting characteristics of resins provide impor-
10.2.2.1 Funnel—Afunnel arrangement as shown in Fig. 6.
tant distinctions among them. Melting peak temperatures (see
10.2.2.2 Feeder —AfeederwithaNo.8wirescreenplaced
Fig. 5) are used to make these distinctions, and determine
overapproximatelythetoptwo-thirdsofthetrough.Thefunnel
conformance of a resin to the melting peak temperature
shall be mounted permanently in the feeder outlet.
requirements given in Table 1 of this specification.Aresin that
10.2.2.3 Controller
has been melted is not compatible with this specification,
except for Type V. 10.2.2.4 Volumetric Cup and Cup Stand (Fig. 7)—The
volumetriccupshallbecalibratedinitiallyto250mLbyfilling
10.1.2 Apparatus—Use apparatus described in Test Method
it with distilled water, placing a planar glass plate on top,
D4591.
drying the outside of the cup, and weighing. The net weight
10.1.3 Procedure:
shall be 250 60.5 g. The top and bottom faces of the
10.1.3.1 Measure melting peak temperatures in accordance
volumetric cup and the cup stand shall be machined plane and
withtheproceduresgiveninMethodD4591.Aninitialmelting
parallel.
peaktemperatureabovethemeltingpeaktemperatureobtained
10.2.2.5 Leveling Device—The leveler (Fig. 8) shall be
on the second and subsequent melting (defined as the second
affixed permanently to the table and adjusted so that the
melting peak temperature) indicates that the resin was not
melted before the test. The second melting peak temperature
occursatabout327°C(621°F).Usuallythedifferencebetween
A “Vibra-Flow” Feeder, Type FT01A, Available from FMC Corporation,
theinitialandsecondmeltingpeaktemperaturesisgreaterthan
MaterialHandlingDivision,FMCBuilding,HomerCity,PA15748,hasbeenfound
5°C (9°F), as seen in Table 1. If peak temperatures are difficult
satisfactory for this purpose.
to discern from the curves, that is, if the peaks are rounded
A “Syntron” controller, Type SCR1B, available from FMC Corporation,
rather than pointed, straight lines shall be drawn tangent to the address as shown in footnote 12, has been found satisfactory for this purpose.
D4894−19
FIG. 6Details of Funnel for Bulk Density Test
FIG. 7Volumetric Cap and Cap Stand for Bulk Density Test
sawtooth edge of the leveler blade passes within 0.8 mm ( ⁄32 10.2.3.1 Placetheclean,dryvolumetriccupontheextended
in.) of the top of the volumetric cup. beam of the balance and adjust the tare to zero. Select about
10.2.2.6 Work Surface—The work surface for holding the 500 mL of the resin to be tested, place it on the feeder screen
volumetric cup and leveler shall be essentially free from andvibratealloftheresinthroughthescreenandbackintothe
vibration. The feeder, therefore, must be mounted on an sample container twice to break up any lumps. Put the cup in
adjoining table or
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D4894 − 15 D4894 − 19
Standard Specification for
Polytetrafluoroethylene (PTFE) Granular Molding and Ram
Extrusion Materials
This standard is issued under the fixed designation D4894; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification covers granular resins and test methods for polytetrafluoroethylene (PTFE) that have never been
preformed or molded and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special
extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers
containing not more than one percent by weight of other fluoromonomers. The usual methods of processing thermoplastics
generally are not applicable to these materials because of their viscoelastic properties at processing temperatures. The materials
included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include
reprocessed or reground resin or any fabricated articles. The methods and properties included are those required to identify the
various types of resins. Additional procedures are provided in the Appendix for further characterization of the resins.
1.2 The values stated in SI units as detailed in IEEE/ASTM SI-10 are to be regarded as the standard, and the practices of
IEEE/ASTM SI-10 are incorporated herein.
1.3 The following precautionary caveat pertains only to the Specimen Preparation section, Section 9, and the Test Methods
section, Section 10, of this specification: This specification does not purport to address all of the safety concerns, if any, associated
with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine
the applicability of regulatory limitations prior to use. See Notes 3 and 9 for specific cautionary statements.
NOTE 1—Information in this specification is technically equivalent to related information in ISO 12086-1 and ISO 12086-2.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D618 Practice for Conditioning Plastics for Testing
D792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement
D883 Terminology Relating to Plastics
D1708 Test Method for Tensile Properties of Plastics by Use of Microtensile Specimens
D1895 Test Methods for Apparent Density, Bulk Factor, and Pourability of Plastic Materials
D3295 Specification for PTFE Tubing, Miniature Beading and Spiral Cut Tubing
D3892 Practice for Packaging/Packing of Plastics
D4441 Specification for Aqueous Dispersions of Polytetrafluoroethylene
D4591 Test Method for Determining Temperatures and Heats of Transitions of Fluoropolymers by Differential Scanning
Calorimetry
D4745 Classification System and Basis for Specification for Filled Polytetrafluoroethlyene (PTFE) Molding and Extrusion
Materials Using ASTM Methods
D4895 Specification for Polytetrafluoroethylene (PTFE) Resin Produced From Dispersion
E11 Specification for Woven Wire Test Sieve Cloth and Test Sieves
This specification is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic Materials.
Current edition approved May 1, 2015May 1, 2019. Published June 2015June 2019. Originally approved in 1989. Last previous edition approved in 20122015 as
D4894 - 07D4894 - 15.(2012). DOI: 10.1520/D4894-15.10.1520/D4894-19.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4894 − 19
E177 Practice for Use of the Terms Precision and Bias in ASTM Test Methods
IEEE/ASTM SI-10 Standard for Use of the International System of Units (SI): The Modern Metric System
2.2 ISO Standards:
ISO 12086-1 Plastics—Fluoropolymer Dispersions and Moulding and Extrusion Materials—Part 1: Designation System and
Basis for Specification
ISO 12086-2 Test Methods for Fluoropolymers
3. Terminology
3.1 Definitions:
3.1.1 The terminology given in Terminology D883 is applicable to this specification.
3.2 Descriptions of Terms Specific to This Standard:
3.2.1 bulk density—the mass (in grams) per litreliter of resin measured under the conditions of the test.
3.2.2 extended specific gravity (ESG)—the specific gravity of a specimen of PTFE material molded as described in this
specification and sintered (g.v.) for an extended period of time, compared to the sintering time for the measurement of standard
specific gravity (SSG), using the appropriate sintering schedule given in this specification.
3.2.3 lot, n—one production run or a uniform blend of two or more production runs.
3.2.4 preforming—compacting powdered PTFE material under pressure in a mold to produce a solid object, called a preform,
that is capable of being handled. Molding and compaction are terms used interchangeably with preforming for PTFE.
3.2.5 reground resin—that produced by grinding PTFE material that has been preformed but has never been sintered.
3.2.6 reprocessed resin—that produced by grinding PTFE material that has been both preformed and sintered.
3.2.7 sintering—as it applies to PTFE, a thermal treatment during which the PTFE is melted and recrystallized by cooling with
coalescence occurring during the treatment.
3.2.8 skiving—a machining operation during which a continuous film of PTFE material is peeled from the lateral surface of a
cylindrical sintered molding.
3.2.9 standard specific gravity (SSG)—the specific gravity of a specimen of PTFE material molded as described in this
specification and sintered using the appropriate sintering schedule given in this specification.
3.2.10 thermal instability index (TII)—a measure of the decrease in molecular weight of PTFE material which has been heated
for a prolonged period of time.
4. Classification
4.1 This specification covers the following six types of PTFE generally used for compression molding or ram extrusion, or both:
4.1.1 Type I—Resin used for general-purpose molding and ram extrusion.
4.1.2 Type II—Finely divided resin with an average particle size less than 100 micrometres.
4.1.3 Type III—Modified resins, either finely divided or free-flowing, typically used in applications requiring improved
resistance to creep and stress-relaxation in end-use.
4.1.4 Type IV—Free-flowing resins. Generally made by treatment of finely divided resin to produce free-flowing agglomerates.
4.1.5 Type V—Presintered. Resin that has been treated thermally at or above the melting point of the resin at atmospheric
pressure without having been previously preformed.
4.1.6 Type VI—Resin, not presintered, but for ram extrusion only.
NOTE 2—See Tables 1 and 2 for division of Types by Grades, and footnotes to Tables 1 and 2 (and Table X2.1 in Appendix X2.) for former
classifications.
4.2 A line callout system is used to specify materials in this standard. The system uses predefined cells to refer to specific aspects
of this specification, illustrated as follows:
Specification
Standard Number Block : Type : Grade : Class : Special notes
: : : : :
Example: ASTM
III 2
D4894 – 04
For this example, the line callout would be ASTM D4894 – 04, III2, and would specify a granular polytetrafluoroethylene that
has all of the properties listed for that Type and Grade in the appropriate specified properties, Tables, or both, in this specification.
In this case there is no Class item so the cell position for class is left blank. A comma is used as the separator between Standard
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.
D4894 − 19
A
TABLE 1 Detail Requirements for Tests on Resins
Type Grade Bulk Density, g/L Particle Size, Average Diameter, μm Water Content, max, % Melting Peak Temperature
Initial °C Second °C
A
I 1 700 ± 100 500 ± 150 0.04 327 ± 10
A
2 675 ± 50 375 ± 75 0.04 327 ± 10
A
II . . . . . . <100 0.04 327 ± 10
A
III 1 400 ± 125 <100 0.04 327 ± 10
A
2 850 ± 100 500 ± 150 0.04 327 ± 10
A
3 400 ± 125 <100 0.04 327 ± 10
A
IV 1 650 ± 150 550 ± 225 0.04 327 ± 10
A
2 >800 . . . 0.04 327 ± 10
A
3 580 ± 80 200 ± 75 0.04 327 ± 10
V . . . 635 ± 100 500 ± 250 0.04 327 ± 10 327 ± 10
A
VI . . . 650 ± 150 800 ± 250 0.04 327 ± 10
A
>5°C above the second melting peak temperature.
TABLE 2 Detail Requirements for Tests on Molded Specimens
Type Grade Thermal Instability Index, max Standard Specific Gravity Tensile Strength, min Elongation at break min %
min max MPa psi
I 1 50 2.13 2.18 13.8 2000 140
2 50 2.13 2.18 17.2 2500 200
II . . . 50 2.13 2.19 27.6 4000 300
III 1 50 2.14 2.22 28.0 4060 450
2 50 2.14 2.18 20.7 3000 300
3 50 2.14 2.18 28.0 4000 300
IV 1 50 2.13 2.19 25.5 3700 275
2 50 2.13 2.19 27.6 4000 300
3 50 2.15 2.18 27.6 4000 200
A A A A A A
V . . . NA NA NA NA NA NA
B A A A A A A
VI . . . NA NA NA NA NA NA
A
NA: Not Applicable by molding techniques included in this specification.
B
Extrusions of this resin show different degrees of clarity from the others.
Number and Type. Separators are not needed between Type, Grade, and Class. Provision for Special Notes is included so that other
information will be provided when required. An example would be in Specification D3295 where dimensions and tolerances are
specified for each AWG size within Type and Class. When Special Notes are used, they shall be preceded by a comma.
5. Mechanical Properties
5.1 The resins covered by this specification shall conform to the requirements prescribed in Tables 1 and 2 when tested by the
procedures specified herein. Table 1 lists tests to be carried out on resins. Table 2 lists tests requiring specimens molded as
described in Section 9.
6. Other Requirements
6.1 The resin shall be uniform and shall contain no additives or foreign material.
6.2 The color of the material as shipped by the seller shall be white.
7. Sampling
7.1 Sampling shall be statistically adequate to satisfy the requirements of 11.4
8. Number of Tests
8.1 Lot inspection shall include tests for bulk density, particle size and standard specific gravity. Periodic tests shall consist of
all the tests specified in Tables 1 and 2 and shall be made at least one per year.
8.2 The tests listed in Tables 1 and 2, as they apply, are sufficient to establish conformity of a material to this specification. One
set of tests specimens as prescribed in Section 7 shall be considered sufficient for testing each sample. The average of the results
for the specimens tested shall conform to the requirements of this specification.
9. Specimen Preparation
9.1 Test Disks:
See the Form and Style for ASTM Standards manual available from ASTM Headquarters.
D4894 − 19
FIG. 1 Assembly and Details of Die for Molding Test Specimens
9.1.1 Use the die shown in Fig. 1 for the molding of test disks. The test resin shall be near ambient temperature prior to molding
(Note 5). Warning—PTFE can evolve small quantities of gaseous products when heated above 204°C (400°F). Some of these
gases are harmful. Consequently, exhaust ventilation must be used whenever the resins are heated above this temperature, as they
are during the sintering operations that are a part of this specification. Since the temperature of burning tobacco exceeds 204°C
(400°F), those working with PTFE resins should ensure that tobacco is not contaminated.
9.1.2 Screen 14.5 g (for tensile properties) or 7.25 g (for electrical properties discussed in Appendix X1.7) of PTFE resin
through a No. 10 hand sieve into the die. Adjust the lower plug height to allow the resin in the die can be leveled by drawing a
straightedge in contact with the top of the die across the top of the die cavity. Insert the die in a suitable hydraulic press and apply
pressure gradually (Note 3) until a total of 34.5 MPa (5000 psi) is attained. Hold this pressure for 3 min. Remove the disk
identification on the disk at this time.
NOTE 3—As a guide, increasing the pressure at a rate of 3.45 MPa (500 psi)/min is suggested until the desired maximum pressure is attained.
9.1.3 Sinter the preforms in accordance with Table 3 (Note 4).
9.1.3.1 Use Procedure B for Types I, II and IV and Procedure C for Type III.
NOTE 4—Although the rate of heating application is not critical, the cooling cycle is most important and the conditions cited in these procedures must
be followed very closely. If they are not followed, the crystallinity of the disks and the resulting physical properties will be markedly changed. Therefore,
the use of a programmed oven is recommended for the most precise sintering cycle control so that the hood window will be left down during the entire
sintering procedure, the latter being an important safety consideration.
9.2 Test Specimens for Standard Specific Gravity (SSG) and Extended Specific Gravity (ESG):
9.2.1 A cylindrical preforming die, 28.6 mm (1 ⁄8 in.) internal diameter by at least 76.2 mm (3 in.) deep, is used to prepare the
preforms. End plug clearances shall be sufficient to ensure escape of air during pressing. The test resin shall be near ambient
temperature prior to molding (Note 5).
NOTE 5—For maximum precision, the weighing and preforming operations shall be carried out at 23 6 2°C (73.4 6 3.6°F) (the “near ambient”
temperature referred to herein). These operations shall not be preformed at temperatures below 21°C (70°F) due to the crystalline transition that occurs
in PTFE in this temperature region which leads to possible cracks in sintered specimens and differences in specimen density (as well as changes in other
physical properties). Problems caused by the effects of temperature on the specific gravity or density of PTFE will be minimized when the measurement
is made using immersion procedures if a sensitive thermometer (for example, one reading 60.1°C) is used in the liquid and the temperature is adjusted
to be at least 22°C.
9.2.2 Weigh out 12.0 6 0.1 g of resin and place it in the die. Screen non-free-flowing resins through a No. 10 sieve. Break up
compacted resins by hand-shaking cold resin in a half-filled sealed glass container. Condition the resin in the sealed glass container
in a freezer or dry-ice chest. After breaking up resin lumps, allow the sealed container to equilibrate to near ambient temperature.
Then screen and weigh the 12.0 6 0.1-g sample. Insert the die in a suitable hydraulic press and apply pressure gradually (Note
3) until a pressure of 34.5 MPa (5000 psi) is attained. Hold this pressure for 2 min. Remove the preform from the die. Write the
sample identification number using an appropriate marker that will not effect the PTFE during sintering on the preform at this time.
9.2.3 Sinter the preforms in accordance with Table 3 (Note 4).
9.2.3.1 For SSG specimens use Procedure B for Types I, II and IV and Procedure C for Type III.
9.2.3.2 For ESG specimens use Procedure F for Types I, II and IV and Procedure G for Type III.
D4894 − 19
TABLE 3 Sintering Procedures
B C D E F G H I
Initial temperature, °C (°F) 290 (554) 290 (554) 238 (460) 238 (460) 290 (554) 238 (460) 238 (460) 238 (460)
Rate of heating, °C/h (°F/h) 120 ± 10 120 ± 10 60 ± 5 60 ± 5 120 ± 10 60 ± 5 60 ± 5 60 ± 5
(216 ± 18) (216 ± 18) (108 ± 9) (108 ± 9) (216 ± 18) (108 ± 9) (108 ± 9) (108 ± 9)
Hold temperature, °C (°F) 380 ± 6 357 ± 8 371 ± 6 360 ± 6 380 ± 6 357 ± 8 380 ± 6 371 ± 6
(716 ± 10) (675 ± 15) (700 ± 10) (685 ± 10) (716 ± 10) (675 ± 5) (716 ± 10) (700 ± 10)
Hold time, min 30 + 2, −0 30 + 2, −0 240 ± 15 240 ± 15 360 ± 5 240 ± 15 960 ± 15 120 ± 5
Cooling rate, °C/h (°F/h) 60 ± 5 60 ± 5 60 ± 5 60 ± 5 60 ± 5 60 ± 5 60 ± 5 60 ± 5
(108 ± 9) (108 ± 9) (108 ± 9) (108 ± 9) (108 ± 9) (108 ± 9) (108 ± 9) (108 ± 9)
Final or second hold temperature, °C (°F) 294 ± 6 294 ± 6 238 ± 6 238 ± 6 294 ± 6 238 ± 6 238 ± 6 238 ± 6
(561 ± 10) (561 ± 10) (460 ± 10) (460 ± 10) (561 ± 10) (460 ± 10) (460 ± 10) (460 ± 10)
A A A A A
Second hold time, min 24 + 0.5, −0 24 + 0.5, −0 NA NA 24 + 0.5, −0 NA NA NA
1 1 1
Period to room temperature, min, h ⁄2 ⁄2 6 6 ⁄2 6 6 6
A
NA, Not applicable.
NOTE 6—Improved precision in SSG and ESG test results has been obtained with the use of an upright, cylindrical oven and an aluminum sintering
rack. The cylindrical oven has an inside diameter of 140 mm (5.5 in.) and an inside depth of 203 mm (8 in.) plus additional depth to accommodate a
50.8-mm (2-in.) thick cover, and is equipped with suitable heaters and controllers to sinter specimens in accordance with the Procedures in Table 3. The
rack, as shown in Fig. 2, allows preforms to be placed symmetrically in the center region of the oven. Place six preforms on each of the middle oven
rack shelves (if six or fewer preforms are to be sintered, place them on the middle rack, filling in with “dummies” as needed). Place “dummies” on the
top and bottom shelves. Specimens must be spaced evenly in a circle on each shelf, with none of them touching. An oven load must be no less than 18
pieces including “dummies.” “Dummies” are defined as normal 12-g specimens that have previously been through the sintering cycle. “Dummies” must
only be used for an additional two or three thermal cycles, due to eventual loss of thermal stability and physical form.
9.2.4 Remove all flash from each specimen so that no air bubbles will cling to the edges when the specimen is immersed in the
solution for weighing during the standard specific gravity and thermal instability index tests. It is recommended for this section
and during testing that cotton gloves be worn while handling test specimens.
9.3 Test Billets:
9.3.1 Use test specimens cut or skived from billets may be used as alternatives to the test disks described in 9.1 and 9.2 for Types
I, II, III and IV resins.
9.3.2 Mold test billets in a mold similar to Fig. 3, having an inside diameter of 57 mm (2.25 in.) and of sufficient height to
contain the resin sample. Plug clearance shall be sufficient to ensure escape of air during pressing. A 254-mm (10-in.) mold cavity
fill depth will produce a billet approximately 76 mm (3 in.) long from a resin charge of 400 6 50 g. Vary the billet length in
accordance with the testing to be done. The test resin shall be near ambient temperature prior to molding (Note 4).
9.3.2.1 Adjust the lower plug position using a support ring to position the mold shell so that the resin level will not come within
13 mm (0.5 in.) of the top of the mold cavity. Add the resin to the mold, insert the top plug, and apply hand pressure. Remove
the support ring, and place the mold in a hydraulic press.
9.3.2.2 Apply an initial pressure of 3.45 MPa (500 psi) 610 % and hold for 1 to 2 min. Increase the pressure smoothly to the
final preforming pressure in 3 to 5 min. Do not allow the mold shell to contact either press platen at any time during this preforming
step. The final pressure attained, if not recommended by the manufacturer of the particular material, shall be 34.5 MPa (5000 psi)
for Type I and 17.2 MPa (2500 psi) for Types II, III and IV. Hold under maximum pressure for 2 to 5 min. Release the pressure
by gradually “cracking” the pressure release valve without an apparent movement of the press platens. Remove the top pusher and
force the preform vertically out of the mold shell using a continuous, smooth movement.
NOTE 7—Remove the mold in a careful smooth movement from the die to prevent cracking.
9.3.3 Sinter the preform in accordance with Table 3 (Note 4).
9.3.3.1 Use Procedure D for Types I, II and IV and Procedure E for Type III—except for ESG specimens.
9.3.3.2 For ESG specimens use Procedure H for Types I, II, and IV and Procedure I for Type III.
9.3.4 Divide the test billet into sections by making transverse cuts by machining, or by a suitable alternate procedure, in
accordance with Fig. 4. Use a saw for the rough cuts between Sections I and II and between sections III and IV, but Faces C and
D must be prepared by machining. Prepare five test specimens for the determination of tensile properties from 0.8-mm ( ⁄32-in.)
thick slices machined from Section II, Face C, and machine a slice of suitable thickness for standard specific gravity measurements
as described in 10.5. Care shall be taken to avoid wedge-shaped cuts. Use the remainder of Section II to prepare tape specimens
by skiving 0.13 mm (5 mils) thick. Discard the initial five revolutions of skived tape before taking the test sample. Use the tape
for the determination of tensile properties, as an alternative to machined disks. If electrical properties, discussed in the Appendix,
are to be determined on tape, Sections II and III must be left together in order that a tape of sufficient width is obtained to allow
the cutting of a 50.8-mm (2-in.) diameter electrical test specimen.
9.4 Conditioning Test Specimens:
9.4.1 For tests of tensile properties and all tests requiring the measurement of specific gravity condition the test specimens in
general accordance with Procedure A of Practice D618, with the following deviations therefrom: a) the aging period shall be a
D4894 − 19
FIG. 2 SSG Samples Sintering Rack
FIG. 3 Preforming of PTFE Test Billet
minimum of 4 h immediately prior to testing, b) the laboratory temperature shall be 23 6 2°C (73.4 6 3.6°F), and c) there shall
be no requirement respecting humidity. The other tests require no conditioning of the molded test specimens.
9.5 Test Conditions:
9.5.1 Tests shall be conducted at the standard laboratory temperature of 23 6 2°C (73.4 6 3.6°F). See Note 5 for additional
details. Since these resins do not absorb water, the maintenance of constant humidity during testing is not required.
10. Test Methods
10.1 Melting Characteristics by Thermal Analysis:
10.1.1 Significance and Use—Most of the PTFE resins that fall within the scope of this specification have never been melted
(the only exception is Type V resin). These resins have higher melting peak temperatures on initial melting than on second or
subsequent meltings. Since PTFE resins that have been melted prior to use behave differently from those that have not, the melting
characteristics of resins provide important distinctions among them. Melting peak temperatures (see Fig. 5) are used to make these
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FIG. 4 Sectioned PTFE Test Billet
FIG. 5 Melting Characteristics by Thermal Analysis
distinctions, and determine conformance of a resin to the melting peak temperature requirements given in Table 1 of this
specification. A resin that has been melted is not compatible with this specification, except for Type V.
10.1.2 Apparatus—Use apparatus described in Test Method D4591.
10.1.3 Procedure:
10.1.3.1 Measure melting peak temperatures in accordance with the procedures given in Method D4591. An initial melting peak
temperature above the melting peak temperature obtained on the second and subsequent melting (defined as the second melting
peak temperature) indicates that the resin was not melted before the test. The second melting peak temperature occurs at about
327°C (621°F). Usually the difference between the initial and second melting peak temperatures is greater than 5°C (9°F), as seen
in Table 1. If peak temperatures are difficult to discern from the curves, that is, if the peaks are rounded rather than pointed, straight
lines shall be drawn tangent to the sides of the peak. Where these lines intersect beyond the peak shall be taken as the peak
temperature. Where more than one peak occurs during the initial melting test, the presence of any peak corresponding to the second
melting peak temperature indicates the presence of some previously melted material.
10.2 Bulk Density:
10.2.1 Significance and Use—Bulk density gives some indication of how a resin will perform during feeding of molding and
ram extrusion equipment. PTFE resins have a tendency to compact during shipment and storage, and even though the material is
broken up by screening or some other means, original “as produced” results are not guaranteed. Because of this tendency to pack
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FIG. 6 Details of Funnel for Bulk Density Test
under small amounts of compression or shear, Test Method D1895 is not applicable to these resins. The procedure given in the
following paragraphs must be used to measure this property.
10.2.2 Apparatus:
10.2.2.1 Funnel—A funnel arrangement as shown in Fig. 6.
10.2.2.2 Feeder —A feeder with a No. 8 wire screen placed over approximately the top two-thirds of the trough. The funnel
shall be mounted permanently in the feeder outlet.
10.2.2.3 Controller
10.2.2.4 Volumetric Cup and Cup Stand (Fig. 7)—The volumetric cup shall be calibrated initially to 250 mL by filling it with
distilled water, placing a planar glass plate on top, drying the outside of the cup, and weighing. The net weight shall be 250 6 0.5
g. The top and bottom faces of the volumetric cup and the cup stand shall be machined plane and parallel.
10.2.2.5 Leveling Device—The leveler (Fig. 8) shall be affixed permanently to the table and adjusted so that the sawtooth edge
of the leveler blade passes within 0.8 mm ( ⁄32 in.) of the top of the volumetric cup.
10.2.2.6 Work Surface—The work surface for holding the volumetric cup and leveler shall be essentially free from vibration.
The feeder, therefore, must be mounted on an adjoining table or wall bracket.
10.2.2.7 Balance—The balance having an extended beam shall have a capacity of 500 g and a sensitivity of 0.1 g or equivalent.
10.2.3 Procedure:
10.2.3.1 Place the clean, dry volumetric cup on the extended beam of the balance and adjust the tare to zero. Select about 500
mL of the resin to be tested, place it on the feeder screen and vibrate all of the resin through the screen and back into the sample
container twice to break up any lumps. Put the cup in the cup stand and place the assembly such that the distance of free polymer
1 1
fall from the feeder outlet to the top rim of the cup shall be 38.1 6 3.2 mm (1 ⁄2 6 ⁄8 in.). Increased fall causes packing in the cup
and h
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