SIST EN 13019:2002+A1:2009
(Main)Machines for road surface cleaning - Safety requirements
Machines for road surface cleaning - Safety requirements
This European Standard applies to road surface cleaning machines, which are defined in clause 3. The equipment would normally be mounted on a carrier vehicle (e.g. truck, tractor, construction machinery and mobile industrial handling equipment). It is also possible to mount a road surface cleaning machine on its own chassis construction and propulsion system. In all cases the machine and chassis form an integral unit. Directives and standards for the vehicular truck chassis aspect, termed 'carrier vehicle' in this standard, would be those relative to that equipment, even where specific modifications have been made to realize the road surface cleaning application. The use in public road traffic is governed by the national regulations.
This European Standard deals with all significant hazards identified through a risk assessment pertinent to road surface cleaning machines when they are used as intended and under the conditions foreseen by the manufacturer. This European Standard does not deal with significant hazards associated with EMC. This European Standard only specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards associated with machine operation, setting and adjustments, load discharge and routine maintenance.
This European Standard does not include requirements for the carrier vehicles (e.g. truck) or special constructions. These are covered in directives related to the construction of vehicles. Demountable bodywork systems (e.g. demountable containers) are specified in other standards.
This European Standard does not apply to road surface cleaning machines such as front mounted tractor brooms according to EN 13524:2003.
This European Standard does not apply to machines or components that are specifically designed for cleaning tram-lines and rail tracks.
This European Standard does not deal with the risks associated with the operation of machines in potentially explosive atmospheres.
Maschinen zur Straßenreinigung - Sicherheitsanforderungen
Diese Europäische Norm gilt für Maschinen zur Straßenreinigung, die unter Abschnitt 3 definiert sind. Normalerweise ist eine Maschine zur Straßenreinigung auf ein Trägerfahrzeug (z. B. Lkw, Traktor, Baumaschinen und Flurförderzeuge) aufgebaut. Ebenfalls möglich ist der Aufbau einer Maschine zur Straßenreinigung auf einem speziell konstruierten Fahrgestell- und Antriebssystem. In jedem Fall bilden Aufbau und Fahrgestell eine Einheit. Richtlinien und Normen des Fahrzeugbaues sind bindend, auch wenn spezielle Anpassungen zum Aufbau einer Maschine zur Straßenreinigung erforderlich sind. Für die Teilnahme am öffentlichen Straßenverkehr gelten die nationalen Vorschriften.
Diese Europäische Norm behandelt alle anhand einer Risikobeurteilung festgestellten signifikanten Gefährdungen, die von Maschinen zur Straßenreinigung ausgehen, wenn sie bestimmungsgemäß entsprechend den Empfehlungen des Herstellers verwendet werden. Diese Europäische Norm behandelt nicht signifikante Gefährdungen bezüglich !gelöschter Text" elektromagnetischer Verträglichkeit (EMV). Diese Europäische Norm spezifiziert nur die entsprechenden technischen Maßnahmen zur Beseitigung oder Verminderung der Risiken, die von den signifikanten Gefährdungen beim Einsatz, der Einstellung, der Be- und Entladung und der Wartung der Maschine ausgehen.
Diese Norm behandelt nicht die technischen Anforderungen an Trägerfahrzeuge (z. B. Lkw) und Sonderkonstruktionen. Diese werden in Richtlinien zum Fahrzeugbau abgehandelt. An- und Aufbauwechselsysteme (z. B. Wechselbehälter) sind in anderen Normen geregelt.
Diese Europäische Norm gilt nicht für „Maschinen für den Straßenbetriebsdienst“ nach !EN 13524:2003" (z. B. Vorbaukehrmaschinen).
Maschinen oder Komponenten, die ausschließlich für die Reinigung von Gleiskörpern konstruiert sind, werden in dieser Europäischen Norm nicht behandelt.
Diese Europäische Norm behandelt keine Risiken, die sich beim Einsatz in explosionsgefährdeter Atmosphäre ergeben.
Machines de nettoiement des chaussées - Exigences de sécurité
La présente norme s'applique aux machines de nettoiement des chaussées telles que définies à l’article 3.
L'équipement est en général monté sur un châssis de véhicule porteur (par exemple camion, tracteur, engin de
terrassement et équipement mobile de manutention industrielle). Il est également possible de monter une machine
de nettoiement des chaussées sur son propre châssis et son propre système de propulsion. Dans tous les cas, la
machine et son châssis forment une unité. Les directives et les normes relatives au châssis porteur, appelé «Véhicule
de base» dans cette norme, seront celles relatives à cet équipement, même lorsque des modifications spécifiques
ont été faites pour satisfaire l'application de nettoiement des chaussées. L’utilisation sur les routes publiques est régie
par les codes nationaux.
Cette norme traite tous les phénomènes dangereux significatifs identifiés lors de l’estimation du risque comme étant
spécifiques aux machines de nettoiement des chaussées lorsqu'elles sont utilisées normalement et dans les
conditions prévues par le fabriquant. La présente norme ne traite pas des phénomènes dangereux significatifs
associés !texte supprimé" à la CEM (Compatibilité Électromagnétique). La présente norme européenne ne
spécifie que les mesures techniques appropriées pour éliminer ou réduire les risques engendrés par les phénomènes
dangereux significatifs associés au fonctionnement de la machine, sa mise en service et son réglage, son
déchargement et sa maintenance régulière.
La présente norme européenne ne comprend pas les véhicules porteurs (par exemple camion) ou des constructions
à l’unité. Ceux-ci sont du ressort des directives pour la fabrication des véhicules. Les systèmes d’équipement
démontables (par exemple cuves démontables) sont spécifiés dans d’autres normes.
La présente norme ne s’applique pas aux machines pour le nettoiement des routes telles que des balais montés à
l’avant d’un tracteur, suivant l’!EN 13524:2003".
Stroji za čiščenje cestnih površin - Varnostne zahteve
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Maschinen zur Straßenreinigung - SicherheitsanforderungenMachines de nettoiement des chaussées - Exigences de sécuritéMachines for road surface cleaning - Safety requirements43.160Vozila za posebne nameneSpecial purpose vehiclesICS:Ta slovenski standard je istoveten z:EN 13019:2001+A1:2008SIST EN 13019:2002+A1:2009en01-februar-2009SIST EN 13019:2002+A1:2009SLOVENSKI
STANDARD
SIST EN 13019:2002+A1:2009
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13019:2001+A1
December 2008 ICS 43.160 Supersedes EN 13019:2001English Version
Machines for road surface cleaning - Safety requirements
Machines de nettoiement des chaussées - Exigences de sécurité
Maschinen zur Straßenreinigung - Sicherheitsanforderungen This European Standard was approved by CEN on 1 January 2001 and includes Amendment 1 approved by CEN on 9 November 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13019:2001+A1:2008: ESIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 2 Contents Page Foreword.4 Introduction.5 1 Scope.5 2 Normative references.6 3 Terms and definitions.6 4 List of significant hazards.7 5 Safety requirements and/or measures.9 5.1 Elevating hoppers and powered discharge doors.9 5.1.1 Multiple control systems.9 5.1.2 Elevating hopper.9 5.1.3 Movement.10 5.1.4 Position of controls.10 5.1.5 Stability.10 5.1.6 Hoses and pipework.10 5.2 Sweep gear.10 5.2.1 Brushes and brooms.10 5.2.2 Raising, lowering and slewing mechanisms.11 5.2.3 Sweep gear illumination.11 5.2.4 Sweep gear maintenance.11 5.3 Access and walkways.11 5.4 Controls.11 5.5 Protection devices.11 5.5.1 Moving parts.11 5.5.2 Hot surfaces.12 5.5.3 Fumes, gases and dust particles.12 5.5.4 Pipes and hoses.12 5.5.5 Doors and panels.12 5.6 Water systems.12 5.6.1 Tanks.12 5.6.2 Washing/flushing system.12 5.7 Fuel and hydraulic tanks.12 5.8 Hand-held cleaning devices/suction hoses.13 5.9 Demountable machines and components.13 5.9.1 Demountable components.13 5.9.2 Supporting means for machines and components.13 5.9.3 Disconnectable power and signal-transmitting systems.13 5.10 !Noise reduction by design.14 5.10.1 Noise reduction at source.14 5.10.2 Noise reduction by protective measures.14 5.10.3 Noise reduction by information.14 5.11 Reduction of vibration".14 6 Information for use.14 6.1 Operating and maintenance instructions.14 6.2 Spare parts list.15 7 Marking.16 8 Verification.16 Annex A (informative)
Terminology.17 SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 3 Annex B (informative)
Hopper safety device.20 Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC".21 Annex ZB (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC".22 Bibliography.23
SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 4 Foreword This document (EN 13019:2001+A1:2008) has been prepared by Technical Committee CEN/TC 151 "Construction equipment and building material machines - Safety", the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-11-09. This document supersedes EN 13019:2001. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." Annex A is informative and contains "Terminology"; Annex B is informative and contains "Hopper safety device". This standard contains a “Bibliography” as well. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 5 Introduction This European Standard is a Type C-standard as stated in !EN ISO 12100". !When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard." 1 Scope This European Standard applies to road surface cleaning machines, which are defined in clause 3. The equipment would normally be mounted on a carrier vehicle (e.g. truck, tractor, construction machinery and mobile industrial handling equipment). It is also possible to mount a road surface cleaning machine on its own chassis construction and propulsion system. In all cases the machine and chassis form an integral unit. Directives and standards for the vehicular truck chassis aspect, termed 'carrier vehicle' in this standard, would be those relative to that equipment, even where specific modifications have been made to realize the road surface cleaning application. The use in public road traffic is governed by the national regulations. This European Standard deals with all significant hazards identified through a risk assessment pertinent to road surface cleaning machines when they are used as intended and under the conditions foreseen by the manufacturer. This European Standard does not deal with significant hazards associated with !deleted text" EMC. This European Standard only specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards associated with machine operation, setting and adjustments, load discharge and routine maintenance. This European Standard does not include requirements for the carrier vehicles (e.g. truck) or special constructions. These are covered in directives related to the construction of vehicles. Demountable bodywork systems (e.g. demountable containers) are specified in other standards. This European Standard does not apply to road surface cleaning machines such as front mounted tractor brooms according to !EN 13524:2003." This European Standard does not apply to machines or components that are specifically designed for cleaning tram-lines and rail tracks. This European Standard does not deal with the risks associated with the operation of machines in potentially explosive atmospheres. This European Standard applies to machines which are manufactured after the date of approval of the standard by CEN. SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 6 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies." !deleted text" !EN 953:1997", Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards !EN 982:1996", Safety of machinery — Safety requirements for fluid power systems and components — Hydraulics !EN 983:1996", Safety of machinery — Safety requirements for fluid power systems and components — Pneumatics !deleted text" !EN ISO 2867:2006", Earth-moving machinery — Access systems !(ISO 2867:2006)" !EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003)" !EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003)" !EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006)" !ISO 6750:2005", Earth-moving machinery — Operation and maintenance — Format and content of manuals 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply." 3.1 road surface cleaning machines machines for removal of spoil on traffic areas, where the machines are permanently fixed or demountable from a carrier vehicle or specially designed chassis (see annex A). Road surface cleaning machines are equipped with sweep gear to scarify debris. The sweepings maybe collected by the machine and conveyed into a hopper 3.2 demountable machine machine, that may be demounted from and remounted to the carrier vehicle 3.3 hopper container for the collected sweepings or spoil SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 7 3.4 sweep gear collective name for all components that perform the cleaning function such as brushes, brooms, pneumatic and/or mechanical conveyance equipment, flushing and high pressure washer equipment 3.5 pick-up system means for conveying the sweepings into the hopper 3.6 traffic area paved areas on which there is vehicular and/or pedestrian traffic. Not included are rail tracks which are solely for rail-mounted traffic, as well as traffic areas inside buildings and underground 4 List of significant hazards This clause contains all hazards and hazardous situations, as far as they are dealt with in this European Standard, identified by risk assessments significant to this type of machinery that require action to eliminate or reduce risk. Hazards
Typical location of hazard Relative Subclauses
1 Mechanical hazards (caused for example by: - shape; - relative location; - mass and stability;
(potential energy of elements) - mass and velocity;
(kinetic energy of elements) - inadequacy of mechanical
strength - accumulation of potential energy by:
- elastic elements (springs), or
- liquids or gases under pressure or
- vacuum
of the machine or parts or workpieces).
1.1 Crushing hazard Under elevating hopper Under hopper door 5.1.2 5.1.3 5.5.5 1.2 Shearing hazard Sweep gear mechanisms 5.2.2 1.3 Entanglement Rotating machinery Sweeping brushes 5.5.1 5.2.1 1.4 Drawing-in or trapping hazard Rotating brushes 5.2.1 1.5 Impact hazard Protruding parts 5.5.5 1.6 Friction or abrasion hazards Sweeping brushes and brooms 5.2.1 1.7 High pressure fluid injection hazard Hydraulic pipes/hoses High pressure washing system 5.1.6 5.5.4 5.6.2 1.8 Ejection of parts (of machinery and processed material/workpieces) Fan systems High pressure jets 5.5.1 b) 5.6.2 1.9
Slip, trip and fall hazards in relationship with machinery (because of their mechanical nature) Access, on or from walkways From climbing on equipment or from access ladders 5.3
2 Thermal hazards resulting in:
SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 8 Hazards
Typical location of hazard Relative Subclauses
2.1 Burns and scalds, by a possible contact of persons, by flames or explosions and also by the radiation of heat sources Engine cooling systems Engine exhaust systems 5.5.2 5.5.3 3 Hazards generated by materials and substances processed, used or exhausted by machinery for example:
3.1 Hazards resulting from contact with or inhalation of harmful fluids, gases, mists, fumes and dusts Fumes in cab Dust from brushes and brooms 5.5.3 4 Hazards generated by neglecting ergonomic principles in machine design (mismatch of machinery with human characteristics and abilities) caused for example by:
4.1 Unhealthy postures or excessive efforts
Seats and control devices
Manipulating heavy doors and
access panels
Hand held cleaning devices 5.1.4 5.5.5
5.8 5.9.1 4.2 Inadequate local lighting Within cleaning zones 5.2.3 4.3 Human errors Lifting of the hopper during carrier
vehicle movement 5.1.5 5 Hazards caused by failure of energy supply, breaking down of machinery parts and other functional disorders, for example:
5.1 Failure of energy supply (of drive and/or control circuits) Elevating hopper Demountable machine systems Sweep gear stowage Hopper discharge door 5.1.3 5.9.1 5.2.2 5.2.2 5.1.3 5.2 Unexpected ejection of machine parts or fluids Pipes and hoses Outlet of centrifugal fan Brushes and brooms 5.1.6 5.5.1 b) 5.2.1 5.3 Errors of fitting Safety props Load descent control systems Demountable components Disconnectable systems Hydraulic pipes/hoses 5.1.2 5.2.2 5.9.1 5.9.3 6.1 5.4 Overturn, unexpected loss of machine stability Elevating hopper Demountable components in general 5.1.5 5.9.1 6 Hazards caused by (temporary) missing and/or incorrectly positioned safety related measures/means, for example:
6.1 All kinds of guard Rotating machinery Hot surfaces Fixed guards 5.5.1 5.5.2 5.2.1 SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 9 Hazards
Typical location of hazard Relative Subclauses
6.2 Safety signs and signals Rotating machinery Rotating brushes and brooms Elevating hopper
Support legs Disconnectable systems 5.2.1 5.1.1 5.9.2
5.9.1 5.9.3 6.3 Essential equipment and accessories for safe adjusting and/or maintaining
6
!7 Hazards generated by noise, resulting in:
7.1 Hearing loss (deafness), other physiological disorders (e.g. loss of balance, loss of awareness)
5.10 7.2 Interference with speech communication, acoustic signals, etc.
5.10 8 Hazards generated by vibration
8.1 Whole-body vibration, particularly when combined with poor postures
5.11"
5 Safety requirements and/or measures The machines shall comply with the safety requirements and/or measures of this clause. In addition the machines shall be designed to comply with the terms of !EN ISO 12100" for hazards that are relevant but not significant and therefore are not dealt with in this standard. For the application of the reference standards !EN ISO 13732-1", EN 953, EN 982 and EN 983 which are used in this standard, the manufacturer shall carry out an adequate risk assessment relating to those requirements for which a special safety measure or category is necessary. NOTE This specific risk assessment should be part of the general risk assessment relating to the hazards not covered by this standard. 5.1 Elevating hoppers and powered discharge doors 5.1.1 Multiple control systems Multiple control systems shall be designed so that, only one set of controls can be activated for each function respectively.
5.1.2 Elevating hopper ! a) Elevating equipment shall be constructed or designed so that any unintentional lowering of the hopper, including lowering resulting from power interruption, shall be prevented." SIST EN 13019:2002+A1:2009
EN 13019:2001+A1:2008 (E) 10 For example this requirement is met by: check valves or si
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