SIST HD 632 S1:1999/A1:2002

SLOVENSKI STANDARD
SIST HD 632 S1:1999/A1:2002
01-november-2002
Revision of HD according to maintenance schedule - Group 5
Power cables with extruded insulation and their accessories for rated voltages above 36
kV (Um = 42 kV) up to 150 kV (Um = 170 kV)
Starkstromkabel mit extrudierter Isolierung und ihre Garnituren für Nennspannungen
über 36 kV (Um = 42 kV) bis 150 kV (Um = 170 kV)
Câbles d'énergie à isolation extrudée et leurs accessoires pour des tensions assignées
supérieures à 36 kV (Um = 42 kV) et jusqu'à 150 kV (Um = 170 kV)
Ta slovenski standard je istoveten z: HD 632 S1:1998/A1:2002
ICS:
29.060.20 Kabli Cables
SIST HD 632 S1:1999/A1:2002 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST HD 632 S1:1999/A1:2002

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SIST HD 632 S1:1999/A1:2002
HARMONIZATION DOCUMENT
HD 632 S1/A1
DOCUMENT D'HARMONISATION
HARMONISIERUNGSDOKUMENT July 2002
ICS 29.060.20
English version
Power cables with extruded insulation and their accessories
for rated voltages above 36 kV (U = 42 kV) up to 150 kV (U = 170 kV)
m m
Câbles d'énergie à isolation extrudée Starkstromkabel mit extrudierter Isolierung
et leurs accessoires pour des tensions und ihre Garnituren für Nennspannungen
assignées supérieures à 36 kV (U = 42 kV) über 36 kV (U = 42 kV)
m m
et jusqu'à 150 kV (U = 170 kV) bis 150 kV (U = 170 kV)
m m
This amendment A1 modifies the Harmonization Document HD 632 S1:1998; it was approved by
CENELEC on 2002-03-01. CENELEC members are bound to comply with the CEN/CENELEC Internal
Regulations which stipulate the conditions for implementation of this amendment on a national level.
Up-to-date lists and bibliographical references concerning such national implementation may be obtained on
application to the Central Secretariat or to any CENELEC member.
This amendment exists in two official versions (English, French).
CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic,
Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta,
Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Central Secretariat: rue de Stassart 35, B - 1050 Brussels
© 2002 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. HD 632 S1:1998/A1:2002 E

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SIST HD 632 S1:1999/A1:2002
Page 0-2
HD 632 S1:1998/A1:2002
FOREWORD
This amendment to the Harmonization Document HD 632 S1:1998 was prepared by WG 9 of the
Technical Committee CENELEC TC 20, Electric cables.
The text of the draft was submitted to the Unique Acceptance Procedure and was approved by CENELEC
as amendment A1 to HD 632 S1 on 2002-03-01.
Part 1, “General test requirements” has been fully revised and amendments have been made to Part 2
“Additional test methods”.
A list of additions and amendments to the particular sections of Parts 3 to 11 is given in this Part 0.
NOTE  During the preparation of this amendment, HD 405.1 has been superseded by EN 50265 and HD 48 by EN 60230. In
general, the updating of these references has not been included in this amendment unless a complete part or section has been
replaced. Users should refer to the new standard for the most up-to-date information.
National standards implementing one or more particular sections of HD 632 may update cross-references in advance of changes to
the published version of the HD.
By decision of the Technical Board (D81/139), this HD exists only in English and French.
The following dates were fixed:
- latest date by which the existence of the amendment has
to be announced at national level (doa) 2002-09-01
- latest date by which the amendment has to be implemented at national
level by publication of an identical national standard or by
endorsement (dop)2003-03-01
- latest date by which the national standards conflicting with the
amendment have to be withdrawn (dow) 2005-03-01
__________

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SIST HD 632 S1:1999/A1:2002
Page 0-3
HD 632 S1:1998/A1:2002
CONTENTS
(HD 632 S1:1998 plus A1:2002)
1)
PART 1
General test requirements
2)
PART 2 Additional test methods
PART 3
Test requirements for cables with XLPE
insulation and metallic screen and
their accessories
3-A Cables with XLPE insulation and metallic
screen and their accessories (Test list 3A)
3-D Cables with XLPE insulation and copper
screen and their accessories (Test list 3D)
3-E Cables with XLPE insulation and metallic
screen and their accessories (Test list 3E)
3-I Cables with XLPE insulation and metallic
screen and their accessories (Test list 3I)
1)
Cables with XLPE insulation and copper
3-K
screen and their accessories (Test list 3K)
3-L Cables with XLPE insulation and metallic
screen and their accessories (Test list 3L)
3-M Cables with XLPE insulation, copper
screen and their accessories (Test list 3M)
2)
3-N Cables with XLPE insulation and copper
screen and their accessories (Test list 3N)
3-O Cables with XLPE insulation and copper or
aluminium screen and their accessories
(Test list 3O)
PART 4 Test requirements for cables with XLPE
insulation, metallic screen and metal-
laminated sheath and their accessories
4-A Cables with XLPE insulation, metallic
screen and metal-laminated sheath and
their accessories (Test list 4A)
4-B Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4B)
1)
4-C Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4C)
4-D Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4D)
4-E Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4E)
4-F Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4F)

1)
Amendment A1 introduces a completely revised part or section.
2)
Amendment A1 introduces some amendments to the text.

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SIST HD 632 S1:1999/A1:2002
Page 0-4
HD 632 S1:1998/A1:2002
1)
4-G Cables with XLPE insulation and metal-
laminated screen and their accessories
(Test list 4G)
1)
4-K Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4K)
4-L Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4L)
4-M Cables with XLPE insulation, copper
screen and aluminium-laminated sheath
and their accessories (Test list 4M)
4-O Cables with XLPE insulation, copper or
aluminium screen and copper or
aluminium laminated sheath and their
accessories (Test list 4O)
1)
4-P Cables with XLPE insulation, copper
screen and metal-laminated sheath
and their accessories (Test list 4P)
PART 5 Test requirements for cables with XLPE
insulation and metallic sheath and
their accessories
5-A Cables with XLPE insulation and metallic
sheath and their accessories (Test list 5A)
5-B Cables with XLPE insulation and lead or
lead alloy sheath and their accessories
(Test list 5B)
1)
5-C Cables with XLPE insulation and lead or
lead alloy sheath and their accessories
(Test list 5C)
5-D Cables with XLPE insulation and metallic
sheath and their accessories
(Test list 5D)
5-E Cables with XLPE insulation and lead or
lead alloy sheath and their accessories
(Test list 5E)
5-F Cables with XLPE insulation and lead or
lead alloy sheath and their accessories
(Test list 5F)
1)
5-G Cables with XLPE insulation and lead
sheath and their accessories (Test list 5G)
1)
5-H Cables with XLPE insulation and metallic
sheath and their accessories (Test list 5H)
5-I Cables with XLPE insulation and metallic
sheath and their accessories (Test list 5I)
1)
5-K Cables with XLPE insulation and lead
sheath and their accessories (Test list 5K)
5-L Cables with XLPE insulation and metallic
sheath and their accessories (Test list 5L)
5-M Cables with XLPE insulation and metallic
sheath and their accessories (Test list 5M)
2)
5-N Cables with XLPE insulation and lead
sheath and their accessories (Test list 5N)
5-O Cables with XLPE insulation and metallic
sheath and their accessories (Test list 5O)
1)
5-P Cables with XLPE insulation and lead alloy
sheath and their accessories (Test list 5P)

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SIST HD 632 S1:1999/A1:2002
Page 0-5
HD 632 S1:1998/A1:2002
PART 6
Test requirements for cables with EPR
insulation and metallic screen and
their accessories
6-A Cables with EPR insulation and metallic
screen and their accessories (Test list 6A)
1)
6-J Cables with HEPR insulation and copper
screen and their accessories (Test list 6J)
6-O Cables with EPR insulation and copper or
aluminium screen and their accessories
(Test list 6O)
PART 7 Test requirements for cables with EPR
insulation, metallic screen and metal-
laminated sheath and their accessories
7-A Cables with EPR insulation, metallic screen
and metal-laminated sheath and their
accessories (Test list 7A)
7-O Cables with EPR insulation, copper or
aluminium screen and copper or aluminium-
laminated sheath and their accessories
(Test list 7O)
PART 8
Test requirements for cables with EPR
insulation and metallic sheath and
their accessories
8-A Cables with EPR insulation and metallic
sheath and their accessories (Test list 8A)
1)
8-J Cables with HEPR insulation and metallic
sheath and their accessories (Test list 8J)
8-O Cables with EPR insulation and metallic
sheath and their accessories (Test list 8O)
PART 9
Test requirements for cables with PE or
HDPE insulation and metallic screen and
their accessories
9-A Cables with PE or HDPE insulation and
metallic screen and their accessories
(Test list 9A)
PART 10
Test requirements for cables with PE or
HDPE insulation, metallic screen and metal-
laminated sheath and their accessories
10-A Cables with PE or HDPE insulation, metallic
screen and metal-laminated sheath and
their accessories (Test list 10A)
1)
10-G Cables with PE or HDPE insulation and metal-
laminated screen and their accessories
(Test list 10G)

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SIST HD 632 S1:1999/A1:2002
Page 0-6
HD 632 S1:1998/A1:2002
PART 11 Test requirements for cables with PE or
HDPE insulation and metallic sheath and
their accessories
11-A Cables with PE or HDPE insulation and metallic
sheath and their accessories (Test list 11A)
1)
11-G Cables with PE or HDPE insulation and lead
sheath and their accessories (Test list 11G)

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SIST HD 632 S1:1999/A1:2002
Page 1-0
HD 632 S1:1998/A1:2002
Part 1
PART 1 – GENERAL TEST REQUIREMENTS
Replace the complete Part 1 by the following:

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SIST HD 632 S1:1999/A1:2002

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SIST HD 632 S1:1999/A1:2002
Page 1-1
HD 632 S1:1998/A1:2002
Part 1
PART 1: GENERAL TEST REQUIREMENTS
CONTENTS
Page
1 General 3
...................................................................................................................................................
1.1 Scope 3
..............................................................................................................................................
1.2 Normative references 3
......................................................................................................................
1.3 Rated voltages 4
................................................................................................................................
1.4 Relationship of test voltages to rated voltages 4
................................................................................
1.5 Cable insulating materials 4
...............................................................................................................
1.6 Precautions against water penetration in cables 4
.............................................................................
1.7 Non-metallic cable sheathing materials 5
..........................................................................................
1.8 Cable characteristics 5
.......................................................................................................................
1.9 Accessory characteristics 5
................................................................................................................
1.10 Definitions concerning the tests 6
......................................................................................................
1.11 Definitions of dimensional values (thicknesses, cross-sections, etc.) 6
............................................
2 Test conditions 6
........................................................................................................................................
2.1 Ambient temperature 6
.......................................................................................................................
2.2 Frequency and waveform of power frequency test voltages 6
...........................................................
2.3 Waveform of impulse test voltage 7
...................................................................................................
3 Routine tests on cables 7
...........................................................................................................................
3.1 General 7
............................................................................................................................................
3.2 Partial discharge test 7
.......................................................................................................................
3.3 Voltage test 7
.....................................................................................................................................
3.4 Electrical test on non-metallic sheath 7
..............................................................................................
4 Sample tests on cables 7
...........................................................................................................................
4.1 General 7
............................................................................................................................................
4.2 Frequency of tests 8
...........................................................................................................................
4.3 Repetition of tests 8
...........................................................................................................................
4.4 Conductor examination 8
...................................................................................................................
4.5 Measurement of electrical resistance of conductor 8
.........................................................................
4.6 Measurement of thickness of insulation and non-metallic cable sheath 8
.........................................
4.7 Measurement of thickness of metallic sheath 9
.................................................................................
4.8 Measurement of diameter 10
.............................................................................................................
4.9 Hot set test for XLPE and EPR insulations 10
...................................................................................
4.10 Measurement of capacitance 10
........................................................................................................
4.11 Measurement of density of HDPE insulation 10
.................................................................................
5 Type tests on cables 11
.............................................................................................................................

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SIST HD 632 S1:1999/A1:2002
Page 1-2
HD 632 S1:1998/A1:2002
Part 1
5.1 General 11
..........................................................................................................................................
5.2 Range of type approval 11
.................................................................................................................
5.3 Summary of type tests 11
..................................................................................................................
5.4 Check on insulation thickness of cable for electrical type tests 12
....................................................
5.5 Electrical type tests on completed cable 12
.......................................................................................
5.6 Type tests on cable components 14
..................................................................................................
6 Type tests on systems, cable and accessories 17
.....................................................................................
6.1 General 17
..........................................................................................................................................
6.2 Test requirements 18
.........................................................................................................................
6.3 Partial discharge tests 18
...................................................................................................................
6.4 Heating cycle voltage test 19
.............................................................................................................
6.5 Impulse voltage test (followed by a.c. voltage test) 19
.......................................................................
6.6 Examination 19
..................................................................................................................................
7 Electrical tests after installation 19
.............................................................................................................
7.1 Insulation 19
.......................................................................................................................................
7.2 Non-metallic sheaths and outer protective covering of joints 20
........................................................
Tables 1 to 8 21
................................................................................................................................................
Annex A (normative) - Rounding of numbers 27
..............................................................................................
Annex B (spare) 28
..........................................................................................................................................
Annex C (normative) - Water penetration test 29
............................................................................................
Annex D (normative) - Tests of outer protection for buried joints 31
...............................................................

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SIST HD 632 S1:1999/A1:2002
Page 1-3
HD 632 S1:1998/A1:2002
Part 1
1 General
1.1 Scope
This standard specifies test requirements for power cables with extruded insulation, of the types listed
in 1.5 and their accessories, for rated voltages above 36 kV (U = 42 kV) up to and including 150 kV
m
(U = 170 kV) for fixed installations intended for transmission and distribution systems, and for use in
m
power generating plants and sub-stations.
However, the summary of tests as listed in one only of the particular sections in Parts 3 to 11 of this
HD is mandatory for the particular cables ordered.
In these parts each section is an individual alternative to Part 1.
Depending on the design and the system conditions, additional or even fewer tests or other
requirements which are not described in the Part 1 can be specified in these particular sections of
Parts 3 to 11.
The requirements apply to single-core cables and to three-core cables with separate cores and to their
accessories for usual conditions of installation and operation, but not to special cables and their
accessories, such as submarine cables, for which modifications to the standard tests may be
necessary or special test conditions may need to be devised.
1.2 Normative references
This Harmonization Document incorporates by dated or undated reference, provisions from other
publications. These normative references are cited at the appropriate places in the text and the
publications are listed hereafter. For dated references, subsequent amendments to or revisions of any
of these publications apply to this Harmonization Document only when incorporated in it by amendment
or revision. For undated references the latest edition of the publication referred to applies (including
amendments).
EN 50265-2-1
Common test methods for cables under fire conditions - Test for resistance to vertical
flame propagation for a single insulated conductor or cable
Part 2-1: Procedures - 1 kW pre-mixed flame
EN 60230
Impulse tests on cables and their accessories
EN 60811-1-1 Insulating and sheathing materials of electric and optical cables - Common test methods
Part 1-1: General application - Measurement of thickness and overall dimensions –
Tests for determining the mechanical properties (IEC 60811-1-1)
EN 60811-1-2
Insulating and sheathing materials of electric cables - Common test methods
Part 1-2: General application - Thermal ageing methods (IEC 60811-1-2)
EN 60811-1-3
Insulating and sheathing materials of electric and optical cables - Common test methods
Part 1-3: General application - Methods for determining the density - Water absorption
tests - Shrinkage test (IEC 60811-1-3)
EN 60811-1-4
Insulating and sheathing materials of electric and optical cables - Common test methods
Part 1-4: General application - Tests at low temperature (IEC 60811-1-4)
EN 60811-2-1
Insulating and sheathing materials of electric and optical cables - Common test methods
Part 2-1: Methods specific to elastomeric compounds - Ozone resistance, hot set and
mineral oil immersion tests (IEC 60811-2-1)
EN 60811-3-1
Insulating and sheathing materials of electric cables - Common test methods
Part 3-1: Methods specific to PVC compounds - Pressure test at high temperature -
Tests for resistance to cracking (IEC 60811-3-1)
EN 60811-3-2
Insulating and sheathing materials of electric and optical cables - Common test methods
Part 3-2: Methods specific to PVC compounds - Loss of mass test - Thermal stability
test (IEC 60811-3-2)

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SIST HD 632 S1:1999/A1:2002
Page 1-4
HD 632 S1:1998/A1:2002
Part 1
EN 60811-4-1
Insulating and sheathing materials of electric cables - Common test methods
Part 4-1: Methods specific to polyethylene and polypropylene compounds - Resistance
to environmental stress cracking - Wrapping test after thermal ageing in air -
Measurement of the melt flow index - Carbon black and/or mineral content measurement
in PE (IEC 60811-4-1)
HD 383
Conductors of insulated cables - First supplement: Guide to the dimensional limits of
circular conductors (IEC 60228 and IEC 60228A, mod.)
HD 588.1
High-voltage test techniques -- Part 1: General definitions and test requirements
HD 605
Electric cables - Additional test methods
IEC 60183
Guide to the selection of high-voltage cables
IEC 60229
Tests on cable oversheaths which have a special protective function and are applied by
extrusion
IEC 60502-2
Power cables with extruded insulation and their accessories for rated voltages from 1 kV
(U = 1,2 kV) up to 30 kV (U = 36 kV)
m m
Part 2: Cables for rated voltages from 6 kV (U = 7,2 kV) up to 30 kV (U = 36 kV)
m m
IEC 60885-2
Electrical test methods for electric cables
Part 2: Partial discharge tests
IEC 60885-3
Electrical test methods for electric cables
Part 3: Test methods for partial discharge measurements on lengths of extruded power
cables
1.3 Rated voltages
In this standard the symbols U U and U are used to designate the rated voltages of cables and
0 m
,
accessories, where these symbols have the meanings given in IEC 60183.
1.4 Relationship of test voltages to rated voltages
Where test voltages are specified in this standard as multiples of the rated voltage U , the value of U
0 0
for the determination of the test voltages shall be as specified in Table 1.
For cables and accessories of rated voltages not shown in the table, the value of U for determination
0
of test voltages may be the same as for the nearest rated voltage which is given, provided that the
value of U for the cable and accessory is not higher than the corresponding value in the table.
m
Otherwise, and particularly if the rated voltage is not close to one of the values in the table, the value of
U on which the test voltages are based shall be the rated value, i.e. U divided by .
0 3
The test voltages in the standard are based on the assumption that the cables and accessories are
used on systems of category A, as defined in IEC 60183.
1.5 Cable insulating materials
This standard applies to cables insulated with the materials listed in Table 2, which also specifies for
cables with each type of insulating compound the maximum operating conductor temperatures on
which the specified test conditions are based.
1.6 Precautions against water penetration in cables
A water impermeable barrier around the cable is recommended. Tests for radial water penetration are
not included in this standard.
A test for longitudinal water penetration is given in 5.6.16.

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SIST HD 632 S1:1999/A1:2002
Page 1-5
HD 632 S1:1998/A1:2002
Part 1
1.7 Non-metallic cable sheathing materials
Tests are specified for four types of non-metallic sheath, as follows:
-ST and ST based on PVC;
1 2
-ST and ST based on polyethylene.
3 7
The choice of the type of sheath will depend on the design of the cable and the mechanical and
thermal constraints during operation.
NOTE  The temperature limits given in IEC 60502-2 need not apply to this standard.
1.8 Cable characteristics
For the purpose of carrying out and recording the tests described in this standard, the following
characteristics shall be known or declared.

1.8.1 Rated voltage: values shall be given for U , U, U (see 1.3 and 1.4).
0 m
1.8.2 Type of conductor, its material and nominal cross-sectional area, in square millimetres.
Presence, if any, and nature of measures taken to achieve longitudinal watertightness.
1.8.3 If the nominal cross-sectional area is not in accordance with HD 383, the d.c. conductor
resistance shall be declared.
1.8.4 Nature of insulating material (see 1.5). If the insulation is XLPE, special additives shall be
declared if the higher value of tan  according to Table 2 is valid.
δ
1.8.5 Nominal thickness of insulation.
1.8.6 Presence, if any, and nature of watertightness measures in screening area.
1.8.7 Nature and construction of metallic sheath, if any. Otherwise, nature, construction and
thickness of metallic screen.
1.8.8 Nature of non-metallic sheathing material.
1.8.9 Nominal diameter over conductor (d).
1.8.10 Nominal diameter over completed cable (D).
1.8.11 Nominal capacitance between conductor and metallic screen/sheath.
1.9 Accessory characteristics
For the purpose of carrying out and recording the tests described in this standard, the following
characteristics shall be known or declared.
1.9.1 Cables used for testing shall comply with Clauses 1 to 5 and shall be correctly identified as
in 1.8.
1.9.2 Conductor connectors used within the accessories shall be correctly identified with respect to:
- assembly technique,
- tooling and necessary setting,
- preparation of contact surfaces,
- type, reference number and any other identification of the connector.
1.9.3 Accessories to be tested shall be correctly identified with respect to:
- name of manufacturer,
- type, designation, manufacturing date or date code,
- rated voltage (see 1.8.1 above),
- installation instructions (reference and date).

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SIST HD 632 S1:1999/A1:2002
Page 1-6
HD 632 S1:1998/A1:2002
Part 1
1.10 Definitions concerning the tests
NOTE  Tests classified as Sample (S) or Routine (R) may be required as part of any type approval scheme.
1.10.1 Routine tests (Symbol R)
Tests made by the manufacturer on each manufactured length of cable to check that the whole of each
length meets the specified requirements.
1.10.2 Sample tests (Symbol S)
Tests made by the manufacturer on samples of completed cable or components taken from a
completed cable, at a specified frequency, so as to verify that the finished product meets the specified
requirements.
1.10.3 Type tests (Symbol T)
Tests made before supplying on a general commercial basis a type of cable or cable and accessories
covered by this standard, in order to demonstrate satisfactory performance characteristics to meet the
intended application. Once successfully completed, these tests need not be repeated, unless changes
are made in the cable or accessory materials, or design or manufacturing process which might change
the performance characteristics.
1.10.4 Electrical tests after installation
Tests made to demonstrate the integrity of the cable and its accessories as installed.
1.11 Definitions of dimensional values (thicknesses, cross-sections, etc.)
1.11.1 Nominal value
Value by which a quantity is designated and which is often used in tables.
NOTE  Usually, in this standard, nominal values give rise to values to be checked by measurements taking int
...