Gas analysis - Preparation of calibration gas mixtures using dynamic methods - Part 7: Thermal mass-flow controllers (ISO 6145-7:2018)

ISO 6145 is a series of documents dealing with various dynamic methods used for the preparation of calibration gas mixtures. This document specifies a method for continuous preparation of calibration gas mixtures, from nominally pure gases or gas mixtures by use of thermal mass-flow controllers. The method is applicable to preparation of mixtures of non-reacting species, i.e. those which do not react with any material of construction of the flow path in the thermal mass-flow controller or the ancillary equipment.
If this method is employed for preparation of calibration gas mixtures the optimum performance is as follows: the relative expanded measurement uncertainty U, obtained by multiplying the standard uncertainty by a coverage factor k = 2, is not greater than 2 %.
If pre-mixed gases are used instead of pure gases, mole fractions below 10−6 can be obtained. The measurement of mass flow is not absolute and the flow controller requires independent calibration.
The merits of the method are that a large quantity of the calibration gas mixture can be prepared on a continuous basis and that multi-component mixtures can be prepared as readily as binary mixtures if the appropriate number of thermal mass-flow controllers is utilized.
NOTE       Gas blending systems, based upon thermal mass-flow controllers, and some including the facility of computerization and automatic control, are commercially available.

Gasanalyse - Herstellung von Kalibriergasgemischen mit Hilfe von dynamisch-volumetrischen Verfahren - Teil 7: Thermische Massendurchflussregler (ISO 6145-7:2018)

ISO 6145 ist eine Reihe von Dokumenten, die verschiedene dynamische Verfahren zur Herstellung von Kalibriergasgemischen behandeln. Dieses Dokument legt ein Verfahren zur kontinuierlichen Herstellung von Kalibriergasgemischen aus nominell reinen Gasen oder Gasgemischen mithilfe thermischer Massendurchflussregler fest. Das Verfahren wird zur Herstellung von Gemischen aus nicht reagierenden Gasspezies verwendet, d. h. solcher, die nicht mit den Materialien, die zur Ausführung des Durchflussweges im thermischen Massendurchflussregler oder der Zusatzausrüstung verwendet wurden, reagieren.
Wird dieses Verfahren zur Herstellung von Kalibriergasgemischen angewendet, ist die optimale Leistung wie folgt: die relative erweiterte Messunsicherheit U, die durch Multiplizieren der Standardunsicherheit mit einem Überdeckungsfaktor von k = 2 erhalten wird, ist nicht größer als 2 %.
Werden anstelle reiner Gase Gasvorgemische verwendet, können Molfraktionen unter 10−6 erreicht werden. Die Messung des Massenstroms ist nicht absolut und für den Massendurchflussregler ist eine unabhängige Kalibrierung erforderlich.
Die Vorzüge dieses Verfahrens bestehen darin, dass eine große Menge des Kalibriergasgemisches kontinuierlich hergestellt werden kann und dass Mehrkomponentengemische bei entsprechender Anzahl von thermischen Massestromreglern so einfach wie binäre Gemische hergestellt werden können.
ANMERKUNG   Gasmischsysteme auf der Grundlage thermischer Massendurchflussregler und einige Gasmisch-systeme, die die Möglichkeit einer Computersteuerung und automatischen Steuerung einschließen, sind im Handel erhältlich.

Analyse des gaz - Préparation des mélanges de gaz pour étalonnage à l'aide de méthodes dynamiques - Partie 7: Régulateurs thermiques de débit massique (ISO 6145-7:2018)

L'ISO 6145 est une série de documents qui traitent des diverses méthodes dynamiques utilisées pour la préparation des mélanges de gaz pour étalonnage. Le présent document spécifie une méthode de préparation en continu de mélanges de gaz pour étalonnage, à partir de gaz nominalement purs ou de mélanges de gaz, à l'aide de régulateurs thermiques de débit massique. La méthode s'applique à la préparation de mélanges de gaz non réactifs, c'est-à-dire des gaz qui ne réagissent avec aucun des matériaux utilisés pour la fabrication du circuit de gaz du régulateur thermique de débit massique ou des équipements auxiliaires.
Si cette méthode est employée pour la préparation de mélanges de gaz pour étalonnage, la performance optimale est la suivante: l'incertitude de mesure relative élargie U, obtenue en multipliant l'incertitude-type par un facteur d'élargissement k = 2, n'est pas supérieure à 2 %.
Lorsque des prémélanges gazeux sont utilisés à la place de gaz purs, il est possible d'obtenir des fractions molaires inférieures à 10−6. Le mesurage du débit massique n'étant alors pas suffisamment précis, le régulateur de débit doit faire l'objet d'un étalonnage indépendant.
Cette méthode a pour principal mérite de permettre la préparation en continu d'un mélange de gaz pour étalonnage en grande quantité ainsi que de rendre la préparation de mélanges à plusieurs constituants aussi simple que celle de mélanges ne comptant que deux constituants, à condition d'utiliser le nombre approprié de régulateurs thermiques de débit massique.
NOTE       Des systèmes permettant le mélange des gaz à partir de régulateurs thermiques de débit massique existent dans le commerce, certains offrant la possibilité d'informatiser et d'automatiser les commandes.

Analiza plinov - Priprava kalibracijskih plinskih zmesi z uporabo dinamičnih metod - 7. del: Termični regulatorji masnega pretoka (ISO 6145-7:2018)

ISO 6145 je skupina dokumentov, ki obravnava različne dinamične metode, ki se uporabljajo za pripravo kalibracijskih plinskih zmesi. Ta dokument določa metodo za kontinuirano pripravo kalibracijskih plinskih zmesi, od nominalno čistih plinov ali plinskih zmesi z uporabo termičnih regulatorjev masnega pretoka. Metoda se uporablja pri pripravi zmesi nereaktivnih primerkov, ki ne reagirajo z nobenim materialom konstrukcije poti pretoka v termičnem regulatorju masnega pretoka ali pomožni opremi.
Če se ta metoda uporablja pri pripravi kalibracijskih plinskih zmesi, je optimalna zmogljivost naslednja: relativna razširjena merilna negotovost U, pridobljena z zmnožkom standardne negotovosti in faktorja pokritja k = 2, ni večja od 2 %.
Če so namesto čistih plinov uporabljeni predmešani plini, je mogoče pridobiti molske frakcije pod 10−6. Meritev masnega pretoka ni absolutna in regulator pretoka potrebuje neodvisno umerjanje. Prednost metode je, da omogoča stalno pripravo večje količine kalibracijskih plinskih zmesi in pripravo večkomponentnih zmesi na enak način kot pri dvokomponentnih zmeseh, če je uporabljeno ustrezno število termičnih regulatorjev masnega pretoka.
OPOMBA: Sistemi za mešanje plinov, ki temeljijo na termičnih regulatorjih masnega pretoka, ter nekateri, ki vključujejo možnost računalniške obdelave podatkov in samodejnega nadzora, so komercialno dostopni.

General Information

Status
Published
Public Enquiry End Date
02-Jan-2018
Publication Date
06-Feb-2019
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
24-Jan-2019
Due Date
31-Mar-2019
Completion Date
07-Feb-2019

Relations

Effective Date
01-Mar-2019
Effective Date
01-Jan-2026

Overview

EN ISO 6145-7:2018 - "Gas analysis - Preparation of calibration gas mixtures using dynamic methods - Part 7: Thermal mass-flow controllers" (CEN adoption of ISO 6145-7:2018) defines a continuous, dynamic method for preparing calibration gas mixtures using thermal mass‑flow controllers (TMCs). The standard covers system principles, set‑up, operating conditions, calculations and uncertainty assessment for preparing mixtures from nominally pure gases or pre‑mixed gases. It applies to non‑reacting species (gases that do not react with materials in the flow path).

Key topics and requirements

  • Principle and set‑up: each component gas is routed through a calibrated TMC at controlled mass flow; TMCs typically use heaters and temperature sensors (Wheatstone bridge) - documented variants include constant‑current and constant‑temperature control.
  • Flow measurement and calibration: mass flow measurement is not absolute - TMCs require independent calibration and accurate flow meters or references to achieve stated uncertainties.
  • Uncertainty targets: optimum performance is specified as a relative expanded uncertainty U ≤ 2% (coverage factor k = 2) for prepared calibration mixtures.
  • Dilution capability: using pre‑mixed gases enables very low mole fractions (below 10−6) in the final mixture.
  • Validity limitations: only applicable for non‑reacting species; selection of materials and flow path compatibility is essential.
  • Documentation and computations: the standard describes procedures for volume‑fraction calculations, sources of uncertainty, and includes informative annexes on pre‑mixed gases, practical hints and uncertainty calculation.

Applications and users

EN ISO 6145-7:2018 is intended for laboratories and industries that prepare and use calibration gas mixtures, including:

  • National metrology institutes and calibration laboratories
  • Environmental and emissions monitoring labs
  • Process and industrial gas calibration providers
  • Manufacturers of gas analyzers and gas blending systems
  • Suppliers of TMC‑based gas blending equipment (commercial systems often include computerization and automated control)

Typical uses:

  • Continuous on‑site generation of calibration gases for instrument calibration and quality control
  • Producing large volumes of multi‑component or binary calibration mixtures with fast, continuous composition adjustment
  • Generating high‑dilution standards by blending pre‑mixed gases

Related standards

  • ISO 6145 series (dynamic volumetric methods)
  • ISO 6145‑1 (Methods of calibration)
  • ISO 6143, ISO 7504, ISO 12963, ISO 19229 - referenced for comparison methods, terminology and purity analysis

Keywords: EN ISO 6145-7:2018, thermal mass‑flow controllers, calibration gas mixtures, gas blending, dynamic methods, mass flow calibration, uncertainty, pre‑mixed gases, continuous gas preparation.

Standard

SIST EN ISO 6145-7:2019

English language
21 pages
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Frequently Asked Questions

SIST EN ISO 6145-7:2019 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Gas analysis - Preparation of calibration gas mixtures using dynamic methods - Part 7: Thermal mass-flow controllers (ISO 6145-7:2018)". This standard covers: ISO 6145 is a series of documents dealing with various dynamic methods used for the preparation of calibration gas mixtures. This document specifies a method for continuous preparation of calibration gas mixtures, from nominally pure gases or gas mixtures by use of thermal mass-flow controllers. The method is applicable to preparation of mixtures of non-reacting species, i.e. those which do not react with any material of construction of the flow path in the thermal mass-flow controller or the ancillary equipment. If this method is employed for preparation of calibration gas mixtures the optimum performance is as follows: the relative expanded measurement uncertainty U, obtained by multiplying the standard uncertainty by a coverage factor k = 2, is not greater than 2 %. If pre-mixed gases are used instead of pure gases, mole fractions below 10−6 can be obtained. The measurement of mass flow is not absolute and the flow controller requires independent calibration. The merits of the method are that a large quantity of the calibration gas mixture can be prepared on a continuous basis and that multi-component mixtures can be prepared as readily as binary mixtures if the appropriate number of thermal mass-flow controllers is utilized. NOTE Gas blending systems, based upon thermal mass-flow controllers, and some including the facility of computerization and automatic control, are commercially available.

ISO 6145 is a series of documents dealing with various dynamic methods used for the preparation of calibration gas mixtures. This document specifies a method for continuous preparation of calibration gas mixtures, from nominally pure gases or gas mixtures by use of thermal mass-flow controllers. The method is applicable to preparation of mixtures of non-reacting species, i.e. those which do not react with any material of construction of the flow path in the thermal mass-flow controller or the ancillary equipment. If this method is employed for preparation of calibration gas mixtures the optimum performance is as follows: the relative expanded measurement uncertainty U, obtained by multiplying the standard uncertainty by a coverage factor k = 2, is not greater than 2 %. If pre-mixed gases are used instead of pure gases, mole fractions below 10−6 can be obtained. The measurement of mass flow is not absolute and the flow controller requires independent calibration. The merits of the method are that a large quantity of the calibration gas mixture can be prepared on a continuous basis and that multi-component mixtures can be prepared as readily as binary mixtures if the appropriate number of thermal mass-flow controllers is utilized. NOTE Gas blending systems, based upon thermal mass-flow controllers, and some including the facility of computerization and automatic control, are commercially available.

SIST EN ISO 6145-7:2019 is classified under the following ICS (International Classification for Standards) categories: 71.040.40 - Chemical analysis. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN ISO 6145-7:2019 has the following relationships with other standards: It is inter standard links to SIST EN ISO 6145-7:2011, SIST EN ISO 6145-7:2019/oprA1:2026. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase SIST EN ISO 6145-7:2019 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of SIST standards.

Standards Content (Sample)


SLOVENSKI STANDARD
01-marec-2019
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SIST EN ISO 6145-7:2011
$QDOL]DSOLQRY3ULSUDYDNDOLEUDFLMVNLKSOLQVNLK]PHVL]XSRUDERGLQDPLþQLKPHWRG
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Gas analysis - Preparation of calibration gas mixtures using dynamic methods - Part 7:
Thermal mass-flow controllers (ISO 6145-7:2018)
Gasanalyse - Herstellung von Kalibriergasgemischen mit Hilfe von dynamisch-
volumetrischen Verfahren - Teil 7: Thermische Massendurchflussregler (ISO 6145-
7:2018)
Analyse des gaz - Préparation des mélanges de gaz pour étalonnage à l'aide de
méthodes dynamiques - Partie 7: Régulateurs thermiques de débit massique (ISO 6145-
7:2018)
Ta slovenski standard je istoveten z: EN ISO 6145-7:2018
ICS:
71.040.40 Kemijska analiza Chemical analysis
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO 6145-7
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2018
EUROPÄISCHE NORM
ICS 71.040.40 Supersedes EN ISO 6145-7:2010
English Version
Gas analysis - Preparation of calibration gas mixtures
using dynamic methods - Part 7: Thermal mass-flow
controllers (ISO 6145-7:2018)
Analyse des gaz - Préparation des mélanges de gaz Gasanalyse - Herstellung von Kalibriergasgemischen
pour étalonnage à l'aide de méthodes dynamiques - mit Hilfe von dynamisch-volumetrischen Verfahren -
Partie 7: Régulateurs thermiques de débit massique Teil 7: Thermische Massendurchflussregler (ISO 6145-
(ISO 6145-7:2018) 7:2018)
This European Standard was approved by CEN on 16 October 2018.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 6145-7:2018 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO 6145-7:2018) has been prepared by Technical Committee ISO/TC 158 "Analysis
of gases" in collaboration with CCMC.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2019, and conflicting national standards shall be
withdrawn at the latest by June 2019.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 6145-7:2010.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 6145-7:2018 has been approved by CEN as EN ISO 6145-7:2018 without any
modification.
INTERNATIONAL ISO
STANDARD 6145-7
Third edition
2018-12
Gas analysis — Preparation of
calibration gas mixtures using
dynamic methods —
Part 7:
Thermal mass-flow controllers
Analyse des gaz — Préparation des mélanges de gaz pour étalonnage
à l'aide de méthodes dynamiques —
Partie 7: Régulateurs thermiques de débit massique
Reference number
ISO 6145-7:2018(E)
©
ISO 2018
ISO 6145-7:2018(E)
© ISO 2018
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2018 – All rights reserved

ISO 6145-7:2018(E)
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Symbols . 2
5 Principle . 2
6 Set-up . 2
6.1 General . 2
6.2 Thermal mass-flow controller using a constant current supply . 3
6.3 Thermal mass-flow controller under constant temperature control . 3
7 Preparation of gas mixtures . 4
7.1 Description of the experimental procedure . . 4
7.2 Range of validity . 6
7.3 Operating conditions . 6
8 Calculations. 7
8.1 Volume fraction . 7
8.2 Sources of uncertainty . 7
8.3 Uncertainty of measurement . 8
Annex A (informative) Pre-mixed gases for the preparation of mixtures of high dilution .9
Annex B (informative) Practical hints .10
Annex C (informative) Calculation of uncertainties .12
Bibliography .14
ISO 6145-7:2018(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso
.org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 158, Analysis of gases.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/members .html.
This third edition cancels and replaces the second edition (ISO 6145-7:2009), which has been technically
revised. The main changes compared to the previous edition are as follows:
— correction of some errors in the formulae in Annexes A and C;
— minor editorial corrections.
A list of all parts in the ISO 6145 series can be found on the ISO website.
iv © ISO 2018 – All rights reserved

INTERNATIONAL STANDARD ISO 6145-7:2018(E)
Gas analysis — Preparation of calibration gas mixtures
using dynamic methods —
Part 7:
Thermal mass-flow controllers
1 Scope
ISO 6145 is a series of documents dealing with various dynamic methods used for the preparation of
calibration gas mixtures. This document specifies a method for continuous preparation of calibration
gas mixtures, from nominally pure gases or gas mixtures by use of thermal mass-flow controllers. The
method is applicable to preparation of mixtures of non-reacting species, i.e. those which do not react
with any material of construction of the flow path in the thermal mass-flow controller or the ancillary
equipment.
If this method is employed for preparation of calibration gas mixtures the optimum performance is
as follows: the relative expanded measurement uncertainty U, obtained by multiplying the standard
uncertainty by a coverage factor k = 2, is not greater than 2 %.
−6
If pre-mixed gases are used instead of pure gases, mole fractions below 10 can be obtained. The
measurement of mass flow is not absolute and the flow controller requires independent calibration.
The merits of the method are that a large quantity of the calibration gas mixture can be prepared on a
continuous basis and that multi-component mixtures can be prepared as readily as binary mixtures if
the appropriate number of thermal mass-flow controllers is utilized.
NOTE Gas blending systems, based upon thermal mass-flow controllers, and some including the facility of
computerization and automatic control, are commercially available.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 6143, Gas analysis — Comparison methods for determining and checking the composition of calibration
gas mixtures
ISO 6145-1, Gas analysis — Preparation of calibration gas mixtures using dynamic volumetric methods —
Part 1: Methods of calibration
ISO 7504, Gas analysis — Vocabulary
ISO 12963, Gas analysis — Comparison methods for the determination of the composition of gas mixtures
based on one- and two-point calibration
ISO 19229, Gas analysis — Purity analysis and the treatment of purity data
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 7504 apply.
ISO 6145-7:2018(E)
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https: //www .iso .org/obp
— IEC Electropedia: available at: http: //www .electropedia .org/
4 Symbols
C Heat capacity (at constant pressure)
p
i,k Indices for components in a gas or gas mixture
j Index for a parent gas
m Mass
p Pressure
q Number of components in the gas mixture
q Mass flow rate
m
q Volume flow rate
V
T Temperature
V Volume
Φ Heat flux
ϕ Volume fraction of a component in a parent gas
φ Volume fraction of a component in a gas mixture
ρ Density
5 Principle
The continuous preparation of calibration gas mixtures from nominally pure gases or other gas
mixtures by the use of commercially available thermal mass-flow controllers is described. By
adjustment of the set-points on the mass flow controllers to pre-determined values, it is possible to
change the composition of the gas mixture rapidly and in a continuously variable manner. By selection
of appropriate combinations of thermal mass-flow controllers and with use of pure gases, the volume
fraction of the component of interest in the matrix gas can be varied by a factor of 1 000.
6 Set-up
6.1 General
To prepare a gas mixture, each gaseous component is passed through a calibrated thermal mass flow
controller (TMC) at a known and controlled flow rate and at constant pressure. Accurate flow meters
are used to measure the relevant flow rates in order to achieve an acceptable level of uncertainty
regardless of the setting of the mass flow controller (see also ISO 6145-1).
A TMC consists of a measuring unit for mass flow and a proportioning valve which is controlled by an
electronic unit (see also Reference [1] and [2]).
2 © ISO 2018 – All rights reserved

ISO 6145-7:2018(E)
6.2 Thermal mass-flow controller using a constant current supply
The flowing gas is passed through a heater connected to a constant current supply and the temperature
is sensed upstream and downstream from the heater.
Figure 1 shows the working principle of a TMC and its key parts: heater, temperature sensors and
associated circuitry. The two temperature sensors, one upstream and one downstream from the heater
form two arms of a Wheatstone bridge circuit, which is balanced to give zero reading when there is
no gas flow. When there is a gas flow through the system a temperature difference, ΔT, is established
between the two sensors such that the heat flux, Φ, is given by Formula (1):
ΦΔ=CTq (1)
pm
Key
1 temperature sensor 1 5 current supply
2 heater 6 wheatstone bridge
3 temperature sensor 2 7 differential amplifier
4 gas supply 8 signal readout
Figure 1 — Principle of a thermal mass-flow controller with constant current supply
The difference in temperature between sensors results in a potential difference across the Wheatstone
bridge circuit and thus a signal. The signal is compared with an adjustable reference voltage in a
differential amplifier. The resulting output signal is in turn used for operating a control valve to
regulate the flow of gas.
6.3 Thermal mass-flow controller under constant temperature control
In the system, shown in Figure 2, the parent gas passes through three heaters in sequence, each of
which is connected into an arm of a self-regulating Wheatstone bridge. Instead of the difference in
temperature being measured, the input to each heater is such that the temperature distribution along
the flow path is uniformly maintained. The Wheatstone bridge current is proportional to the heat loss
and therefore proportional also to the mass flow of the gas. The output signal is again used to operate a
solenoid valve to control the mass flow rate.
ISO 6145-7:2018(E)
Key
1 heater 1 5 current supply
2 heater 2 6 wheatstone bridge
3 heater 3 7 differential amplifier
4 gas supply 8 signal readout
Figure 2 — Thermal mass-flow controller under constant temperature control
In the preparation of multicomponent mixtures, it is generally necessary to use one mass-flow controller
for each component. Dual-channel controllers are available and may be used in the preparation of
binary mixtures or, for example, preparation of mixtures of a given gas in air.
7 Preparation of gas mixtures
7.1 Description of the experimental procedure
A schematic diagram of the arrangement for preparation of binary mixtures is shown in Figure 3.
The pressure and temperature at the time of the calibration shall be recorded. Depending on the gases
to be mixed and their departure from ideality, the volume fraction can be somewhat influenced by the
ambient pressure and temperature. The pressure and temperature at the time of calibration of the
analyser should be as near as possible to those prevalent at the time the TMCs were checked by the
comparison method ISO 6143 or ISO 12963 (see 7.3).
Compositions of calibration gas mixtures are normally expressed by volume fractions but
manufacturers’ accuracy specifications for thermal mass-flow controllers are usually expressed in
terms of percentage of the full scale of the instrument. The relative expanded uncertainty of 2 %, which
is quoted in the Scope of this document, is 2 % of the volume fraction of the calibration component of
the mixture. This value assumes optimum use of each TMC in the system, which means that each is
operated at, or very near to, its maximum flow rate. Thus, if a TMC is operated at 10 % of full scale, th
...

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article title: SIST EN ISO 6145-7:2019 - ガス分析 - 動的方法を用いた校正ガス混合物の準備 - 第7部: 熱量流体コントローラー (ISO 6145-7:2018) article content: ISO 6145は、校正ガス混合物の準備に使用されるさまざまな動的方法に関連する一連の文書です。この文書では、熱量流体コントローラーを使用して、純粋なガスまたはガス混合物から連続的に校正ガス混合物を準備する方法を指定しています。この方法は、反応しない種類の混合物、すなわち、熱量流体コントローラーやその付属装置の流路構成材料と反応しないものに適用されます。 この方法を使用して校正ガス混合物を準備する場合、最適な性能は次の通りです:標準の不確かさに倍率因子k=2を乗じた相対拡大測定不確かさUが2%を超えないようにすることです。 純粋なガスではなく、事前に混合されたガスが使用される場合、モル分率が10^-6以下の混合物を得ることができます。流量の測定は絶対的ではなく、流体コントローラーは独立して校正する必要があります。 この方法の利点は、大量の校正ガス混合物を連続的に準備できることであり、適切な数の熱量流体コントローラーを使用すれば、二成分混合物と同様に多成分混合物を容易に準備できます。 なお、熱量流体コントローラーを基にしたガス混合システムは商業的に利用可能であり、一部のシステムにはコンピュータ化および自動制御機能が組み込まれています。

article title: SIST EN ISO 6145-7:2019 - 가스 분석 - 열역학적 방법을 사용한 보정 가스 혼합물의 제조 - 제7부: 열량유체 컨트롤러 (ISO 6145-7:2018) article content: ISO 6145는 보정 가스 혼합물의 제조에 사용되는 다양한 열역학적 방법을 다루는 일련의 문서입니다. 이 문서는 열량유체 컨트롤러를 사용하여 명시적으로 순수 가스 또는 가스 혼합물에서 보정 가스 혼합물을 지속적으로 제조하는 방법을 명시합니다. 이 방법은 열량유체 컨트롤러 또는 부속 장비의 유량 경로의 구성 재료와 반응하지 않는 종류의 혼합물에 적용됩니다. 이 방법을 사용하여 보정 가스 혼합물을 제조하는 경우, 최적의 성능은 다음과 같습니다: 표준 불확도에 2배 범위 인자 k를 곱한 상대 확장 측정 불확도 U가 2%를 초과하지 않아야 합니다. 순수 가스 대신 사전 혼합된 가스를 사용하는 경우, 10^-6 이하의 몰 분율을 얻을 수 있습니다. 유량 측정은 절대적이지 않으며, 유량 컨트롤러는 독립된 보정이 필요합니다. 이 방법의 장점은 대량의 보정 가스 혼합물을 지속적으로 제조할 수 있으며, 적절한 수의 열량유체 컨트롤러를 사용하여 이진 혼합물과 동일하게 다중 요소 혼합물을 제조할 수 있다는 점입니다. 참고로, 열량유체 컨트롤러를 기반으로 한 가스 혼합 시스템은 상업적으로 구매할 수 있으며, 일부 시스템에는 컴퓨터화 및 자동 제어 기능이 포함되어 있습니다.

The article discusses the SIST EN ISO 6145-7:2019 standard, which is part of a series of documents related to the preparation of calibration gas mixtures using dynamic methods. This specific document focuses on a method that uses thermal mass-flow controllers to continuously prepare calibration gas mixtures from pure gases or gas mixtures. The method is suitable for non-reacting species and ensures optimal performance with a relative expanded measurement uncertainty of no greater than 2%. Additionally, the method allows for the preparation of mixtures with mole fractions below 10^-6 when pre-mixed gases are used. It is important to calibrate the flow controller independently, as the measurement of mass flow is not absolute. One advantage of this method is that it allows for the continuous preparation of large quantities of calibration gas mixtures, including multi-component mixtures. Commercially available gas blending systems based on thermal mass-flow controllers often include features such as computerization and automatic control.