oSIST prEN 16491:2018
(Main)Thermal insulation products for buildings - Factory made composite products - Specification
Thermal insulation products for buildings - Factory made composite products - Specification
This European standard specifies the requirements for factory made composite products to be used for thermal insulation of buildings, such as composite insulation products with at least two different thermal insulation layers and with or without facings or coatings, and composite products with thermal insulation layer/s bonded to additional external layer/s of non insulation products.
Products defined by standards EN 13162 to 13171 and prEN 16069 shall be used for the thermal insulation layers. If a product other than those defined in above standards is used as one of the thermal insulation layers, then its properties declared for the composite shall be assessed according to test methods and principles in above mentioned standards.
This standard does not cover the performance of prefabricated systems incorporating these composite products.
This standard specifies product characteristics and includes procedures for testing, evaluation of conformity, marking and labelling.
This standard does not specify the required level of a given property to be achieved by a product to demonstrate fitness for purpose in a particular application. The levels required for a given application are to be found in regulations or non conflicting standards.
Self supporting building products and products for structural use are not covered by this standard.
This standard does not cover in situ composite insulation products, composite products for civil engineering applications and composite products intended to be used for thermal insulation of building equipment and industrial installations.
Wärmedämmstoffe für Gebäude - Werkmäßig hergestellte Mehrschicht-Produkte - Spezifikation
Diese Europäische Norm legt die Anforderungen an werkmäßig hergestellte Mehrschicht-Produkte fest, die für die Wärmedämmung von Gebäuden benutzt werden, z. B. Mehrschicht-Produkte mit mindestens zwei verschiedene Wärmedämmstofflagen mit oder ohne Kaschierung oder Beschichtung und Mehrschicht-Produkte mit Wärmedämmlagen, die mit (einer) zusätzlichen außenliegenden Lage(n) von nicht wärmedämmenden Produkten verbunden werden.
Für die Wärmedämmlagen sind Produkte nach EN 13162 bis EN 13171 oder prEN 16069 zu verwenden. Werden andere Produkte als die in den vorgenannten Normen definierten Produkte für eine der Wärmedämmlagen verwendet, sind die für das Mehrschicht-Produkt angegebenen Eigenschaften nach den Prüfverfahren und Grundsätzen der vorgenannten Normen zu beurteilen.
Die Leistung von vorgefertigten Systemen, die diese Mehrschicht-Produkte enthalten, ist nicht Gegenstand dieser Norm.
Die vorliegende Norm beschreibt die Produkteigenschaften und enthält Prüfverfahren und Festlegungen für die Konformitätsbewertung, die Kennzeichnung und die Etikettierung.
Diese Norm legt keine Leistungsstufen für Eigenschaften fest, die ein Produkt erreichen muss, um für eine bestimmte Endanwendung tauglich zu sein. Die für bestimmte Anwendungen benötigten Stufen können Regelwerken oder nicht entgegenstehenden Normen entnommen werden.
Diese Europäische Norm gilt nicht für selbsttragende Bauprodukte oder Produkte für lasttragende Anwendungen.
Die vorliegende Norm gilt weder für an der Verwendungsstelle hergestellte Mehrschicht-Dämmstoffe noch für Mehrschicht-Produkte, die im Tiefbau oder zur Wärmedämmung von haustechnischen und betriebstechnischen Anlagen bestimmt sind.
Produits isolants thermiques pour le bâtiment - Produits composites manufacturés - Spécification
La présente Norme européenne spécifie les exigences relatives aux produits composites manufacturés utilisés pour l'isolation thermique des bâtiments, tels que les produits composites d'isolation à au moins deux couches distinctes d'isolation thermique, avec ou sans parements ou enduits de finition, et les produits composites avec une ou plusieurs couches d'isolation thermique liées à une ou plusieurs couches externes supplémentaires de produits non isolants.
Des produits conformes aux normes EN 13162 à 13171 et prEN 16069 doivent être utilisés pour les couches d'isolation thermique. Si un produit autre que ceux définis dans les normes ci-dessus est utilisé en tant que couche d'isolation thermique, ses propriétés déclarées pour le composite doivent être évaluées selon les méthodes et les principes d'essai indiqués dans ces normes.
La présente norme ne couvre pas les performances des systèmes préfabriqués qui incorporent ces produits composites.
La présente norme spécifie les caractéristiques des produits et contient des modes opératoires d'essai, d'évaluation de la conformité, de marquage et d'étiquetage.
La présente norme ne spécifie pas, pour une propriété donnée, le niveau exigé que doit atteindre un produit pour démontrer son aptitude à l'emploi dans une application particulière. Les niveaux requis pour une application donnée figurent dans les réglementations ou normes non conflictuelles.
Les produits de construction autoportants et les produits à usage structurel ne sont pas couverts par la présente norme.
La présente norme ne couvre pas les produits isolants composites mis en œuvre in situ, les produits composites pour les applications de génie civil et les produits composites destinés à l'isolation thermique des équipements du bâtiment et des installations industrielles.
Toplotnoizolacijski proizvodi za stavbe - Industrijsko izdelani sestavljeni izdelki - Specifikacija
General Information
- Status
- Not Published
- Public Enquiry End Date
- 30-Apr-2018
- Technical Committee
- TOP - Thermal insulation
- Current Stage
- 98 - Abandoned project (Adopted Project)
- Start Date
- 07-Oct-2019
- Due Date
- 12-Oct-2019
- Completion Date
- 07-Oct-2019
- Directive
- 89/106/EEC - Construction products
Overview
prEN 16491 - published by CEN/TC 88 - is a draft European specification for factory made composite products used for thermal insulation of buildings. It defines the product-level requirements, test and conformity procedures, and marking/label rules for multi-layer composite insulation products (two or more thermal insulation layers, with or without facings/coatings), and composites that bond insulation layers to non‑insulation external layers. The standard covers product characteristics and evaluation methods, but does not set the required performance levels for particular applications.
Key topics and technical requirements
prEN 16491 addresses essential product characteristics and associated test methods, including:
- Thermal resistance (declared R-value) and compatibility with guarded hot-plate / heat flow meter methods
- Dimensions: length, width, thickness, squareness, flatness and alignment
- Mechanical behaviour: compression, compressive creep, bending, tensile strength perpendicular to faces, shear and point load response
- Moisture properties: short-term and long-term water absorption, water vapour transmission, freeze–thaw resistance
- Reaction to fire of products as placed on the market and durability of reaction-to-fire against ageing
- Durability and ageing effects on thermal resistance and other declared properties
- Sampling, conditioning and testing procedures, designation code, factory production control (FPC), evaluation of conformity, and marking/label requirements
- Annexes cover Product Type Definition (PTD), FPC details, additional properties and links to EU Construction Products Regulation (Annex ZA, AVCP)
Important limitations: the standard excludes self-supporting structural products, in situ composites, prefabricated systems performance, civil engineering applications, and insulation for industrial equipment.
Practical applications and users
Who uses prEN 16491:
- Manufacturers of multi-layer, factory-made composite insulation seeking harmonized testing and declaration procedures
- Test laboratories and certification bodies performing conformity assessment and establishing FPC
- Specifiers, architects and consultants who need reliable product data (thermal resistance, fire reaction, durability) when selecting composite insulation
- Regulators and compliance officers confirming product marking/labeling and AVCP alignment for CE marking
Practical benefits:
- Ensures consistent, comparable product declarations across the EU market
- Provides test and conformity pathways when thermal layers are based on EN 13162–EN 13171 or prEN 16069, or when alternative insulation layers require assessment per those standards
Related standards
- EN 13162 to EN 13171 (factory-made insulation product families)
- prEN 16069 (additional composite product guidance)
- Key test standards cited: EN 822, EN 823, EN 824, EN 825, EN 826, EN 1603–EN 1607, EN 12086–EN 12091, EN 12667, EN 12939
Keywords: prEN 16491, thermal insulation products for buildings, factory made composite products, CEN, EN 13162, conformity assessment, marking and labelling, thermal resistance, reaction to fire, durability.
Frequently Asked Questions
oSIST prEN 16491:2018 is a draft published by the Slovenian Institute for Standardization (SIST). Its full title is "Thermal insulation products for buildings - Factory made composite products - Specification". This standard covers: This European standard specifies the requirements for factory made composite products to be used for thermal insulation of buildings, such as composite insulation products with at least two different thermal insulation layers and with or without facings or coatings, and composite products with thermal insulation layer/s bonded to additional external layer/s of non insulation products. Products defined by standards EN 13162 to 13171 and prEN 16069 shall be used for the thermal insulation layers. If a product other than those defined in above standards is used as one of the thermal insulation layers, then its properties declared for the composite shall be assessed according to test methods and principles in above mentioned standards. This standard does not cover the performance of prefabricated systems incorporating these composite products. This standard specifies product characteristics and includes procedures for testing, evaluation of conformity, marking and labelling. This standard does not specify the required level of a given property to be achieved by a product to demonstrate fitness for purpose in a particular application. The levels required for a given application are to be found in regulations or non conflicting standards. Self supporting building products and products for structural use are not covered by this standard. This standard does not cover in situ composite insulation products, composite products for civil engineering applications and composite products intended to be used for thermal insulation of building equipment and industrial installations.
This European standard specifies the requirements for factory made composite products to be used for thermal insulation of buildings, such as composite insulation products with at least two different thermal insulation layers and with or without facings or coatings, and composite products with thermal insulation layer/s bonded to additional external layer/s of non insulation products. Products defined by standards EN 13162 to 13171 and prEN 16069 shall be used for the thermal insulation layers. If a product other than those defined in above standards is used as one of the thermal insulation layers, then its properties declared for the composite shall be assessed according to test methods and principles in above mentioned standards. This standard does not cover the performance of prefabricated systems incorporating these composite products. This standard specifies product characteristics and includes procedures for testing, evaluation of conformity, marking and labelling. This standard does not specify the required level of a given property to be achieved by a product to demonstrate fitness for purpose in a particular application. The levels required for a given application are to be found in regulations or non conflicting standards. Self supporting building products and products for structural use are not covered by this standard. This standard does not cover in situ composite insulation products, composite products for civil engineering applications and composite products intended to be used for thermal insulation of building equipment and industrial installations.
oSIST prEN 16491:2018 is classified under the following ICS (International Classification for Standards) categories: 91.100.60 - Thermal and sound insulating materials. The ICS classification helps identify the subject area and facilitates finding related standards.
oSIST prEN 16491:2018 is associated with the following European legislation: EU Directives/Regulations: 305/2011, 89/106/EEC; Standardization Mandates: M/103, M/103 REV. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
oSIST prEN 16491:2018 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-april-2018
Toplotnoizolacijski proizvodi za stavbe - Industrijsko izdelani sestavljeni izdelki -
Specifikacija
Thermal insulation products for buildings - Factory made composite products -
Specification
Wärmedämmstoffe für Gebäude - Werkmäßig hergestellte Mehrschicht-Produkte -
Spezifikation
Produits isolants thermiques pour le bâtiment - Produits composites manufacturés -
Spécification
Ta slovenski standard je istoveten z: prEN 16491
ICS:
91.100.60 0DWHULDOL]DWRSORWQRLQ Thermal and sound insulating
]YRþQRL]RODFLMR materials
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
DRAFT
EUROPEAN STANDARD
NORME EUROPÉENNE
EUROPÄISCHE NORM
February 2018
ICS 91.100.60
English Version
Thermal insulation products for buildings - Factory made
composite products - Specification
Produits isolants thermiques pour le bâtiment - Wärmedämmstoffe für Gebäude - Werkmäßig
Produits composites manufacturés - Spécification hergestellte Mehrschicht-Produkte - Spezifikation
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 88.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 16491:2018 E
worldwide for CEN national Members.
Contents Page
European foreword . 4
1 Scope . 5
2 Normative references . 5
3 Terms, definitions, symbols, units and abbreviated terms . 8
3.1 Terms and definitions . 8
3.2 Symbols, units and abbreviated terms . 8
3.2.1 Symbols and units used in this standard . 8
3.2.2 Abbreviated terms used in this standard . 11
4 Requirements . 11
4.1 General . 11
4.2 For all applications . 11
4.2.1 Thermal resistance . 11
4.2.2 Length and width . 12
4.2.3 Thickness . 12
4.2.4 Squareness . 12
4.2.5 Flatness . 12
4.2.6 Alignment . 12
4.2.7 Reaction to fire of the product as placed on the market . 13
4.2.8 Durability characteristics . 13
4.3 For specific applications . 13
4.3.1 General . 13
4.3.2 Offset . 13
4.3.3 Dimensional stability under specified conditions . 14
4.3.4 Deformation under specified compressive load and temperature conditions . 14
4.3.5 Tensile strength perpendicular to faces . 15
4.3.6 Compressive stress or compressive strength . 15
4.3.7 Bending strength . 15
4.3.8 Shear behaviour. 15
4.3.9 Point load . 15
4.3.10 Compressive creep. 16
4.3.11 Water absorption . 16
4.3.12 Water vapour transmission. 16
4.3.13 Freeze–thaw resistance . 17
4.3.14 Compressibility . 17
4.3.15 Dynamic stiffness . 18
4.3.16 Sound absorption . 18
4.3.17 Air flow resistivity . 18
4.3.18 Continuous glowing combustion . 19
4.3.19 Release of dangerous substances . 19
4.4 Durability characteristics . 19
4.4.1 General . 19
4.4.2 Durability of reaction to fire of the product as placed on the market against
ageing/degradation . 19
4.4.3 Durability of thermal resistance against ageing/degradation . 19
5 Test Methods . 19
5.1 Sampling . 19
5.2 Conditioning . 19
5.3 Testing . 19
5.3.1 General . 19
6 Designation Code . 21
7 Evaluation of conformity . 22
7.1 General . 22
7.2 Product Type Definition . 22
7.3 Factory production control . 22
8 Marking and labelling . 23
Annex A (normative) Product Type Definition (PTD) and factory production control (FPC) . 24
Annex B (informative) Additional Properties . 29
B.1 General . 29
B.2 Dimensional stability under specified conditions . 29
B.3 Deformation under specified compressive load and temperature . 29
B.4 Bending strength . 29
B.5 Compressive creep . 29
B.6 Freeze–thaw resistance . 30
B.6.1 General . 30
B.6.2 Freeze- thaw resistance after long term water absorption by diffusion . 30
B.6.3 Freeze- thaw resistance after long term water absorption by total immersion . 30
Annex ZA (informative) Clauses of this European Standard addressing the provisions of
the EU Construction Products Regulation . 31
ZA.1 Scope and relevant characteristics . 31
ZA.2 System of Assessment and Verification of Constancy of Performance (AVCP) . 32
ZA.3 Assignment of AVCP tasks . 32
Bibliography . 36
European foreword
This European standard (prEN 16491:2018) has been prepared by Technical Committee CEN/TC 88
“Thermal insulating materials and products”, the secretariat of which is held by DIN.
This standard is currently submitted to the CEN Enquiry.
This standard has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential characteristics of EU Regulations.
For relationship with EU Regulations, see informative Annex ZA, which is an integral part of this
standard.
The reduction in energy used and emissions produced during the installed life of insulation products
exceeds by far the energy used and emissions made during the production and disposal processes.
1 Scope
This document specifies the requirements for factory made composite products to be used for thermal
insulation of buildings, such as
— composite insulation products with at least two different thermal insulation layers with or without
facings or coatings, covered by a harmonized European Standard from T C88
Products defined by standards EN 13162 to EN 13171 and prEN 16069:2016 will be used for the
thermal insulation layers.
This standard does not cover the performance of prefabricated systems incorporating these composite
products.
This standard specifies product characteristics and includes procedures for testing, evaluation of
conformity, marking and labelling.
This standard does not specify the required level of a given property to be achieved by a product to
demonstrate fitness for purpose in a particular application. The levels required for a given application
are to be found in regulations or non conflicting standards.
Self-supporting building products and products for structural use are not covered by this standard.
This standard does not cover in situ composite insulation products, composite products for civil
engineering applications and composite products intended to be used for thermal insulation of building
equipment and industrial installations.
Multi-layered products made from two or more layers of a thermal insulation material from the same
standard are covered by the corresponding standards EN 13162 to EN 13172 and prEN 16069:2016.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 822, Thermal insulating products for building applications - Determination of length and width
EN 823, Thermal insulating products for building applications - Determination of thickness
EN 824, Thermal insulating products for building applications - Determination of squareness
EN 825, Thermal insulating products for building applications - Determination of flatness
EN 826, Thermal insulating products for building applications - Determination of compression behaviour
EN 1603, Thermal insulating products for building applications - Determination of dimensional stability
under constant normal laboratory conditions (23 °C/ 50 % relative humidity)
EN 1604, Thermal insulating products for building applications - Determination of dimensional stability
under specified temperature and humidity conditions
EN 1605, Thermal insulating products for building applications - Determination of deformation under
specified compressive load and temperature conditions
EN 1606, Thermal insulating products for building applications - Determination of compressive creep
EN 1607, Thermal insulating products for building applications - Determination of tensile strength
perpendicular to faces
EN 1609, Thermal insulating products for building applications - Determination of short term water
absorption by partial immersion
EN 12086, Thermal insulating products for building applications - Determination of water vapour
transmission properties
EN 12087, Thermal insulating products for building applications - Determination of long term water
absorption by immersion
EN 12089, Thermal insulating products for building applications - Determination of bending behaviour
EN 12090, Thermal insulating products for building applications - Determination of shear behaviour
EN 12091, Thermal insulating products for building applications - Determination of freeze-thaw
resistance
EN 12430, Thermal insulating products for building applications - Determination of behaviour under
point load
EN 12431, Thermal insulating products for building applications - Determination of thickness for floating
floor insulating products
EN 12667, Thermal performance of building materials and products - Determination of thermal resistance
by means of guarded hot plate and heat flow meter methods - Products of high and medium thermal
resistance
EN 12939, Thermal performance of building materials and products - Determination of thermal resistance
by means of guarded hot plate and heat flow meter methods - Thick products of high and medium thermal
resistance
EN 13162, Thermal insulation products for buildings — Factory made mineral wool (MW) products —
Specification
EN 13163, Thermal insulation products for buildings — Factory made products of expanded polystyrene
(EPS) — Specification
EN 13164, Thermal insulation products for buildings — Factory made products of extruded polystyrene
foam (XPS) — Specification
EN 13165, Thermal insulation products for buildings — Factory made rigid polyurethane foam (PU)
products — Specification
EN 13166, Thermal insulation products for buildings — Factory made products of phenolic foam (PF) —
Specification
EN 13167, Thermal insulation products for buildings — Factory made cellular glass (CG) products —
Specification
EN 13168, Thermal insulation products for buildings — Factory made wood wool (WW) products —
Specification
EN 13169, Thermal insulation products for buildings — Factory made expanded perlite board (EPB)
products — Specification
EN 13170, Thermal insulation products for buildings — Factory made products of expanded cork (ICB) —
Specification
EN 13171, Thermal insulation products for buildings — Factory made wood fibre (WF) products —
Specification
EN 13172, Thermal insulation products - Evaluation of conformity
EN 13501-1, Fire classification of construction products and building elements — Part 1: Classification
using data from reaction to fire test
EN 13820, Thermal insulating materials for building applications - Determination of organic content
EN 13823, Reaction to fire tests for building products — Building products excluding floorings exposed to
the thermal attack by a single burning item
EN 15715, Thermal insulation products - Instructions for mounting and fixing for reaction to fire testing -
Factory made products
prEN 16069:2016, Thermal insulation products for buildings — Factory made products of polyethylene
foam (PEF) — Specification
EN 29052-1, Acoustics - Determination of dynamic stiffness - Part 1: Materials used under floating floors
in dwellings
EN ISO 354, Acoustics - Measurement of sound absorption in a reverberation room (ISO 354)
EN ISO 1182, Reaction to fire tests for products - Non-combustibility test (ISO 1182)
EN ISO 1716, Reaction to fire tests for products - Determination of the gross heat of combustion (calorific
value) (ISO 1716)
EN ISO 9229, Thermal insulation - Vocabulary (ISO 9229)
EN ISO 10456:2007, Building materials and products - Hygrothermal properties -Tabulated design values
and procedures for determining declared and design thermal values (ISO 10456)
EN ISO 11654, Acoustics - Sound absorbers for use in buildings - Rating of sound absorption (ISO 11654)
EN ISO 11925-2, Reaction to fire tests - Ignitability of products subjected to direct impingement of flame -
Part 2: Single-flame source test (ISO 11925-2)
3 Terms, definitions, symbols, units and abbreviated terms
3.1 Terms and definitions
For the purposes of this document, the terms and definitions given in EN ISO 9229 and the following
apply:
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
3.1.1
composite insulation product
composite insulation product
3.1.2
level
value which is the upper or lower limit of a requirement and given by the declared value of the
characteristic concerned
3.1.3
class
combination of two levels of the same property between which the performance shall fall
3.1.4
facing
functional or decorative surface material with a thickness of less 3mm, e.g. made from paper, plastics,
wood or metal, which is not considered as separate thermal insulation layer to be added to the thermal
resistance of the product
3.1.5
coating
functional or decorative surface layers with a thickness of less than 3 mm usually applied by painting,
spraying, pouring or trowelling, which is not considered as separate thermal insulation layer to be
added to the thermal resistance of the product
3.2 Symbols, units and abbreviated terms
3.2.1 Symbols and units used in this standard
al is the alignment mm/m
α is the practical sound absorption coefficient –
p
α is the weighted sound absorption coefficient –
w
b is the width mm
Δb is the deviation from the nominal width %
c is the compressibility mm
d is the thickness mm
d is the thickness under a load of 2 kPa after removal of an additional load of mm
B
48 kPa
d is the thickness under a load of 250 Pa mm
L
d is the nominal thickness of the product mm
N
d is the thickness of the test specimen mm
S
Δε is the relative change in width %
b
Δε is the relative change in thickness %
d
Δεl is the relative change in length %
ε is the compressive creep %
ct
ε is the total thickness reduction %
t
F is the point load at a given deformation N
p
k is a factor related to the number of test results –
k is a factor related to the number of aged test results –
a
k is a factor related to the number of initial test results –
i
l is the length mm
Δl is the deviation from the nominal length %
m is the mass of the test specimen after 2 h total immersion in water kg
m is the mass of specimen in the dry state kg
23,dry
m is the mass of specimen at 23 °C and 50 % relative humidity kg
23,50
μ is the water vapour diffusion resistance factor –
n is the number of test results –
o Is the offset between single layers mm
Δoi is the deviation from the nominal offset mm
R is the 90 % fractile with a confidence level of 90 % for the thermal resistance m ⋅K/W
90/90
R is the declared thermal resistance m ⋅K/W
D
R is one test result of thermal resistance m ⋅K/W
i
R is the mean thermal resistance m ⋅K/W
mean
R is the design thermal resistance m ⋅K/W
U
s′ is the dynamic stiffness 3
MN/m
S is the deviation from squareness on length and width mm/m
b
S is the deviation from flatness mm/m
max
s is the estimate of the standard deviation of the thermal resistance m ⋅K/W
R
σ is the declared bending strength kPa
b
σ is the bending strength at a constant span kPa
bc
σ is the declared compressive stress kPa
c
σ is the compressive stress at 10 % deformation kPa
σ is the compressive strength kPa
m
σ is the tensile strength perpendicular to faces kPa
mt
τ is the declared shear strength kPa
u is the moisture content by mass at 23 °C and 50 % relative humidity kg/kg
23,50
W is the long-term water absorption by partial immersion 2
lp
kg/m
W is the long-term water absorption by total immersion % vol.
lt
W is the short-term water absorption by partial immersion 2
sp
kg/m
W is the long-term water absorption by diffusion % vol.
dV
X0 is the initial deformation after 60 s from the beginning of loading mm
X is the compressive creep mm
ct
X is the deformation at time t (total thickness reduction) mm
t
Z is the water vapour resistance m2⋅h⋅Pa/mg
AD(A) is the symbol of the declared apparent overall density
AF is the symbol of the declared level of airflow resistivity
r
AD(C) is the symbol of the declared apparent core density
AP is the symbol of the declared value of practical sound absorption coefficient
AW is the symbol of the declared value of weighted sound absorption coefficient
BS is the symbol of the declared bending strength
BS(z) is the symbol of the declared level of bending strength at a constant span
CC(i1/i2/y)σ is the symbol of the declared level for compressive creep
c
CP is the symbol of the declared level for compressibility
CS(10\Y) is the symbol of the declared level for compressive stress or strength
DLT(i)5 is the symbol of the declared level for deformation under load and temperature at
conditions set with a maximum of 5 % deformation
DS(70,-)or is the symbol of the declared level for dimensional stability under specified
DS(−20,-) temperature
DS(23,50) or is the symbol of the declared level for dimensional stability under specified
DS(23,90) or temperature and humidity
DS(70,90)
PL(2) or PL(5) is the symbol of the declared level of point load for 2 or 5 mm deformation
O is the symbol of the declared value for offset tolerance
FTCD is the symbol of the declared value for the freeze–thaw resistance by diffusion
FTCI is the symbol of the declared value for the freeze–thaw resistance by immersion
SS. is the symbol of the declared value for the shear strength
T(-i /+ i ) is the symbol of the declared value for thickness tolerance
1 2
TC is the symbol of the declared class for thickness tolerance of compressibility
TR is the symbol of the declared level for tensile strength perpendicular to faces
WL (T) is the symbol of the declared value for long term water absorption by total immersion
WS (P) is the symbol of the declared value for short-term water absorption by partial
immersion
WS(T) is the symbol of the declared value of short-term water absorption by total
immersion
WD(V) is the symbol of the declared value of long term water absorption by diffusion
Z is the symbol of the declared value for water vapour resistance
3.2.2 Abbreviated terms used in this standard
C/n is Composite with n for number of different layers
PTD is Product Type Definition
FPC is Factory Production Control
RtF is Reaction to Fire
4 Requirements
4.1 General
Product properties shall be assessed in accordance with Clause 5. To comply with this standard,
composite products shall meet the requirements of 4.2 for all applications and the requirements of
4.3 as appropriate.
Integrity is a basic requirement of a composite product, which shall not delaminate at the bond layer(s).
When required, adhesion of the layers shall be checked by the tensile strength test perpendicular to the
surface (see 4.3.5).
One test result for a product property is the average of the measured values on the number of test
specimens given in Table 5.
4.2 For all applications
4.2.1 Thermal resistance
Thermal resistance, R , of the composite product shall be declared at reference mean temperature of
D
10 °C either by using results from direct measurement of the composite product or by calculation with
addition of the thermal resistances of each of the layers.
Thermal resistance, R , of the composite product may be measured directly only in cases where no
D
layers are included, for which ageing and/or moisture influences (e.g. layers with hygroscopic
products) are relevant.
Ageing procedures shall be considered with the relevant layers in accordance with the ageing
procedure defined in the relevant product standards of these layers.
If a hygroscopic insulation layer is included in the composite, the thermal value for this layer shall be
related to a moisture content equal to that of this material when it has reached the equilibrium with the
air at 23 °C and relative humidity of 50 %.
Direct measurement of the thermal resistance of the composite product shall be carried out in
accordance with EN 12667 or EN 12939 for thick products and the declaration shall be in accordance
with Annex A and shall be based on the following:
— the measured values shall be expressed with three significant figures;
— the declared thermal resistance, R , shall be given as limit values representing at least 90 % of the
D
production, determined with a confidence level of 90 %.
For calculation of the thermal resistance, R , of the composite product the manufacturer shall take
D
— the 90/90 measured or 90/90 declared thermal resistance of the single layers,
— or the 90/90 measured or 90/90 declared thermal conductivity of the single layers together with
the nominal thickness of the layers,
— or tabulated values from EN ISO 10456:2007, Table 3 for single layers (except the insulation layers)
instead of 90/90 values.
The statistical value of R shall be rounded downwards to the nearest 0,05 m ⋅K/W and declared as
90/90
R in levels with steps of 0,05 m ⋅K/W.
D
If the bonding changes the R-value of the composite insulation product by more than 2 %, the total
thermal resistance of the product shall be determined by direct measurement only or the deviation
caused by the bonding shall be considered by adding an increment, if the calculation method with the
single layers is used.
NOTE R (design value) of the composite may be determined with reference to EN ISO 10456.
U
4.2.2 Length and width
Length, l, and width, b, of the composite product shall be determined in accordance with EN 822. Each
layer of the composite product shall have the same nominal length and nominal width, if no offset of
layers is declared. The deviation from the nominal values on length, Δl, and on width, Δb, shall not be
higher than ± 1 %.
4.2.3 Thickness
Nominal thickness, d , of the composite product is calculated by adding the nominal thickness of the
N
single layers.
Measurement of thickness, d, of the composite product shall be done in accordance with EN 823, except
for products used in floating floor application (see 4.3.12.1). The deviation of the measured value from
the nominal thickness in mm shall not be more than the declared tolerance.
4.2.4 Squareness
Squareness of the composite product shall be determined in accordance with EN 824. The deviation
from squareness on length and width, S , shall not exceed 5 mm/m.
b
4.2.5 Flatness
Flatness of the composite product shall be determined in accordance with EN 825. The deviation from
flatness, S , on both sides shall not exceed 6 mm/m.
max
4.2.6 Alignment
Alignment of the composite product shall be determined in accordance with EN 822. The deviation from
alignment, al, shall not exceed 5 mm/m.
Deviation from alignment al = max. value from al(1), al(2), al(3),… al(i)
Figure 1 — Measurement of deviation from alignment
4.2.7 Reaction to fire of the product as placed on the market
Reaction to fire classification of the composite product as placed on the market shall be determined in
accordance with EN 13501-1 and the mounting and fixing rules given in EN 15715.
Detailed information about the test conditions and the field of application of the classification as stated
in the reaction to fire classification report shall be given in the manufacturer’s literature.
4.2.8 Durability characteristics
4.2.8.1 General
The appropriate durability characteristics have been considered for the composite product and are
covered in 4.2.8.2, 4.2.8.3 and where appropriate in 4.3.10 on compressive creep.
4.2.8.2 Durability of reaction to fire of the product as placed on the market against
ageing/degradation
Reaction to fire of composite products as placed on the market does not change with time. This is
covered by 4.2.7 reaction to fire of the product as placed on the market.
4.2.8.3 Durability of thermal resistance against ageing/degradation
Any change in thermal conductivity of the layers of the composite product is covered and considered for
declaration by 4.2.1 together with ageing procedures, if relevant for specific layers of the composite
product, and any change in thickness is covered by at least by one of the dimensional stability tests in
4.3.3 as relevant, or the deformation test in 4.3.4.
4.3 For specific applications
4.3.1 General
If there is no requirement for a property described in 4.3 for a composite product in use, then the
property does not need to be determined and declared by the manufacturer.
4.3.2 Offset
When offset, oi, between single layers of the composite product is declared, it shall be determined in
accordance with EN 822 (Figure 2). The deviation, Δo , in mm from the nominal offset values shall not
i
be higher than the declared tolerance.
Key
a Length/ Width of the composite product
0 , 0 Offset
1 2
Figure 2 — Offset of composite layers
4.3.3 Dimensional stability under specified conditions
Dimensional stability under specified temperature or under specified temperature and humidity
conditions shall be determined for the composite product in accordance with EN 1603 and EN 1604.
The test shall be carried out for the conditions given in Table 1. The measured relative change in length,
Δε , width, Δε and thickness, Δε , shall not exceed the declared level.
l b d
Table 1 — Test conditions for dimensional stability under specified temperature and humidity
conditions
Designation Test condition Test method
DS (23,50) 28 d, 23 °C, 50 % R.H EN 1603
DS (23,90) 48 h, 23 °C, 90 % R.H. EN 1604
DS (70,–) 48 h, 70 °C EN 1604
DS (70,90) 48 h, 70 °C, 90 % R.H. EN 1604
DS (–20,–) 48 h, –20 °C EN 1604
The test DS (70,–), DS (23,50) and DS (23,90) need not be performed, when the test DS(70,90) is used.
4.3.4 Deformation under specified compressive load and temperature conditions
Deformation under specified compressive load and temperature conditions shall be determined for the
composite product in accordance with EN 1605. The relative change in thickness, Δε , shall not exceed
d
the values, given in Table 2, for the declared level.
Table 2 — Levels for deformation under specified compressive load and temperature conditions
Requirement
Level Test conditions
%
load: 20 kPa
DLT(1)5 temperature: (80 ± 1) °C
time: (48 ± 1) h
load: 40 kPa
DLT(2)5 temperature: (70 ± 1) °C ≤ 5
time: (168 ± 1) h
load: 80 kPa
DLT(3)5 temperature: (60 ± 1) °C
time: (168 ± 1) h
4.3.5 Tensile strength perpendicular to faces
Tensile strength perpendicular to faces, σ , shall be determined for the composite product in
mt
accordance with EN 1607. If relevant, additional testing provisions of single layer product standard
shall be used.
No test result shall be less than the declared level, TR, chosen from the following values: 1 kPa; 2,5 kPa;
5 kPa; 7,5 kPa; 10 kPa; 15 kPa; 20 kPa; 25 kPa; 30 kPa; 40 kPa; 50 kPa; 60 kPa; 70 kPa; 80 kPa; 90 kPa;
100 kPa; 125 kPa; 150 kPa; 175 kPa; 200 kPa; 250 kPa; 300 kPa; 350 kPa, 400 kPa; 500 kPa; 600 kPa;
700 kPa; 800 kPa, 900 kPa; 1 000 kPa.
4.3.6 Compressive stress or compressive strength
Compressive stress at 10 % deformation, σ , or the compressive strength, σ , shall be determined for
10 m
the composite product in accordance with EN 826. No test result for either the compressive stress at
10 % deformation or the compressive strength, whichever is the smaller, shall be less than the declared
level, CS(10\Y), chosen from the following values: 0,5 kPa; 5 kPa; 10 kPa; 15 kPa; 20 kPa; 25 kPa;
30 kPa; 40 kPa; 50 kPa; 60 kPa; 70 kPa; 80 kPa; 90 kPa; 100 kPa; 110 kPa; 120 kPa; 130 kPa; 140 kPa;
150 kPa; 175 kPa; 200 kPa; 225 kPa; 250 kPa; 300 kPa; 350 kPa; 400 kPa; 450 kPa; 500 kPa; 600 kPa,
700 kPa, 800 kPa, 900 kPa, 1 000 kPa, 1 200 kPa, 1 400 kPa, 1 600 kPa, 1 800 kPa, 2 000 kPa, 2 200 kPa,
2 400 kPa, 2 600 kPa, 2 800 kPa, 3 000 kPa.
4.3.7 Bending strength
Bending strength, σ , shall be determined for the composite product in accordance with EN 12089. No
b
test result shall be less than the declared level, BS, chosen from the following values: 25 kPa; 50 kPa;
75 kPa; 100 kPa; 125 kPa; 150 kPa; 175 kPa; 200 kPa; 250 kPa; 300 kPa; 350 kPa; 400 kPa; 450 kPa;
500 kPa; 600 kPa; 700 kPa; 800 kPa; 900 kPa; 1 000 kPa; 1 100 kPa; 1 200 kPa; 1 300 kPa; 1 400 kPa;
1 500 kPa; 1 700 kPa; 1 900 kPa; 2 100 kPa; 2 300 kPa; 2 500 kPa; 3 000 kPa; 3 500 kPa; 4 000 kPa.
4.3.8 Shear behaviour
Shear strength τ, and/or shear modulus, G, shall be determined for the composite product in accordance
with EN 12090. The values of shear strength, SSi, respectively shear modulus, SMi, shall be declared in
levels with steps of 10 kPa. No test result shall be less than the declared level.
4.3.9 Point load
Point load, F , at 2 mm and/or 5 mm deformation shall be determined for the composite product in
p
accordance with EN 12430 and shall be declared in load levels with steps of 50 N. No test result shall be
less than the declared level.
4.3.10 Compressive creep
Compressive creep, ε , and total thickness reduction, ε , shall be determined for the composite product
ct t
after at least one hundred twenty two days of testing at a declared compressive stress, σ , given in steps
c
of at least 1 kPa, and the results extrapolated thirty times, corresponding to ten years, to obtain the
declared levels in accordance with EN 1606. Compressive creep shall be declared in levels, i , and the
total thickness reduction shall be declared in levels i1, with steps of 0,5 %, at the declared stress. No test
result shall exceed the declared levels at the declared stress.
NOTE 1 Referring to the designation code CC(i /i /y)σ , according to Clause 6, a declared level CC(3/2/25)40,
1 2 c
as for example, indicates a value not exceeding 2 % for compressive creep and 3 % for total thickness reduction
after extrapolation at 25 years (i.e. 30 times three hundred and four days of testing) under a declared stress of
40 kPa
NOTE 2 According to EN 1606 the procedure at 10, 25 and 50 years respectively requires the following testing
times
Extrapolation time Minimum testing time
years days
10 122
25 304
50 608
4.3.11 Water absorption
4.3.11.1 General
Both faces shall be tested
4.3.11.2 Short-term water absorption by partial immersion
Short-term water absorption by partial immersion, W , shall be determined for the composite product
sp
in accordance with EN 1609. No test result shall exceed the declared value.
4.3.11.3 Long term water absorption by partial immersion
Long term water absorption by partial immersion, W , shall be determined for the composite product
lp
in accordance with EN 12087. No test result shall exceed the declared value.
4.3.11.4 Long term water absorption by total immersion
Long term water absorption by total immersion, W , shall be determined for the composite product in
lt
accordance with EN 12087. No test result shall exceed the declared value.
4.3.11.5 Long term water absorption by diffusion
Water absorption by diffusion, W , shall be determined for the composite product in accordance with
dV
EN 12088. No test result shall exceed the declared value.
4.3.12 Water vapour transmission
For water vapour transmission property of the composite product the values of the single layers shall
be declared, which may be measured values in accordance with EN 12086 or tabulated values as given
in EN ISO 10456. A direct measurement on the composite is possible as well.
If the glue layers are influencing the water vapour resistance of the composite product, their resistance
shall be determined and declared. The water vapour resistance value of the glue layer shall be
determined by comparing measured values from single layer specimen prepared with and without glue.
NOTE Water vapour transmission resistance of the single layers including the glue between the layers may
need consideration for checking condensation within the composite product.
4.3.13 Freeze–thaw resistance
4.3.13.1 General
Freeze–thaw resistance of the composite product after water absorption by diffusion or total
immersion shall be determined in accordance with EN 12091. After the followed 300 freeze — thaw
cycling test the reduction in compressive stress at 10 % deformation, σ , or the compressive strength,
σ , of the re-dried specimens, when tested in accordance with EN 826, shall not exceed 10 % of the
m
initial value of the composite product.
NOTE Freeze–thaw cycling tests are necessary to determine the durability of an insulation product when it is
directly exposed to the combined action of water and freeze–thaw cycles
4.3.13.2 Freeze- thaw resistance after long term water absorption by diffusion
Freeze–thaw resistance after long term water absorption test by diffusion shall be determined using the
wet test specimen from having done the water diffusion test in accordance with EN 12088.
If the freeze–thaw resistance after long term water diffusion test, FTCDi, is declared, the additional
water absorption, W , from the 300 freeze–thaw cycling
...




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