SIST EN ISO 12677:2003

SLOVENSKI STANDARD
SIST EN ISO 12677:2003
01-november-2003
Kemijska analiza ognjevzdržnih izdelkov z XRF – Metoda z vlito talino (ISO
12677:2003)
Chemical analysis of refractory products by XRF - Fused cast bead method (ISO
12677:2003)
Chemische Analyse von feuerfesten Erzeugnissen durch Röntgenflureßenz -
Schmelzaufschluss-Verfahren (ISO 12677:2003)
Analyse chimique des matériaux réfractaires par fluorescence de rayons X - Méthode de
la perle fondue (ISO 12677:2003)
Ta slovenski standard je istoveten z: EN ISO 12677:2003
ICS:
81.080 Ognjevzdržni materiali Refractories
SIST EN ISO 12677:2003 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 12677:2003

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SIST EN ISO 12677:2003
EUROPEAN STANDARD
EN ISO 12677
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2003
ICS 81.080
English version
Chemical analysis of refractory products by XRF - Fused cast
bead method (ISO 12677:2003)
Analyse chimique des matériaux réfractaires par Chemische Analyse von feuerfesten Erzeugnissen durch
fluorescence de rayons X - Méthode de la perle fondue Röntgenflureszenz - Schmelzaufschluss-Verfahren (ISO
(ISO 12677:2003) 12677:2003)
This European Standard was approved by CEN on 16 April 2003.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2003 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 12677:2003 E
worldwide for CEN national Members.

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SIST EN ISO 12677:2003
EN ISO 12677:2003 (E)
CORRECTED  2003-07-02
Foreword
This document (EN ISO 12677:2003) has been prepared by Technical Committee ISO/TC 33
"Refractories" in collaboration with Technical Committee CEN/TC 187 "Refractory products and
materials", the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by November 2003, and conflicting national
standards shall be withdrawn at the latest by November 2003.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and
the United Kingdom.
Endorsement notice
The text of ISO 12677:2003 has been approved by CEN as EN ISO 12677:2003 without any
modifications.
NOTE Normative references to International Standards are listed in Annex ZA (normative).
2

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SIST EN ISO 12677:2003
EN ISO 12677:2003 (E)
Annex ZA
(normative)
Normative references to international publications
with their relevant European publications
This European Standard incorporates by dated or undated reference, provisions from other
publications. These normative references are cited at the appropriate places in the text and the
publications are listed hereafter. For dated references, subsequent amendments to or revisions of
any of these publications apply to this European Standard only when incorporated in it by
amendment or revision. For undated references the latest edition of the publication referred to
applies (including amendments).
NOTE Where an International Publication has been modified by common modifications, indicated
by (mod.), the relevant EN/HD applies.
Publication Year Title EN Year
ISO 10058 1992 Magnesites and dolomites - Chemical EN ISO 10058 1996
analysis
3

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SIST EN ISO 12677:2003

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SIST EN ISO 12677:2003


INTERNATIONAL ISO
STANDARD 12677
First edition
2003-05-01


Chemical analysis of refractory products
by XRF — Fused cast bead method
Analyse chimique des matériaux réfractaires par fluorescence de
rayons X — Méthode de la perle fondue




Reference number
ISO 12677:2003(E)
©
ISO 2003

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SIST EN ISO 12677:2003
ISO 12677:2003(E)
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SIST EN ISO 12677:2003
ISO 12677:2003(E)
Contents Page
Foreword. iv
1 Scope. 1
2 Normative references. 1
3 Types of material. 1
4 Principle. 2
5 Sample grinding. 2
6 Apparatus. 3
7 Loss on ignition (and/or drying). 3
8 Flux. 4
9 Fusion casting procedures . 5
10 Calibration. 8
11 Corrections. 16
12 Reproducibility and repeatability. 19
13 Accuracy as measured using certified reference materials. 21
14 Definitions of limits of detection . 22
15 Test report. 22
Annex A (normative) Calibration range and required detection limits . 24
Annex B (normative) Corrections for tungsten carbide grinding media . 28
Annex C (informative) Examples of fluxes/flux ratios . 30
Annex D (normative) Examples of CRM to be used to check synthetic calibrations. 32
Annex E (normative) Examples of SeRM . 37
Annex F (normative) Equation for theoretical calculations . 42
Annex G (normative) Certified reference materials (CRMs). 43
Annex H (normative) Method of interference correction used to compensate for the effects of
co-existing components when using SeRM for calibration. 46
Annex I (informative) Standard deviations achieved with certified reference materials . 71
Bibliography . 74



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SIST EN ISO 12677:2003
ISO 12677:2003(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 12677 was prepared by Technical Committee ISO/TC 33, Refractories.

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SIST EN ISO 12677:2003
INTERNATIONAL STANDARD ISO 12677:2003(E)

Chemical analysis of refractory products by XRF — Fused cast
bead method
1 Scope
This International Standard specifies a method for chemical analysis of refractory products and materials, and
technical ceramics composed of oxides, including the determination of oxide at levels between 0,01 % and
99 % by means of the XRF fused cast bead method.
NOTE Constituents at concentrations greater than 99 % (on a dried basis) should be reported on by difference,
provided that all likely minor constituents and any loss on ignition have been determined. These figures should also be
checked by direct determination.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO Guide 34:2000, General requirements for the competence of reference material producers
ISO 565, Test sieves — Metal wire cloth, perforated metal plate and electroformed sheet — Nominal sizes of
openings
ISO 10058, Magnesites and dolomites — Chemical analysis
ISO/IEC Directives (1992) — Part 2: Methodology for the development of International Standards — Annex B
Mention of reference materials
EN 955-2, Chemical analysis of refractory products — Part 2: Products containing silica and/or alumina (wet
method)
3 Types of material
High alumina W 45 % Al O
2 3
Alumino-silicate 7 % to 45 % Al O
2 3
Silica W 93 % SiO
2
Zircon
Zirconia and zirconates
Magnesia
Magnesia/alumina spinel (∼ 70/30)
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SIST EN ISO 12677:2003
ISO 12677:2003(E)
Dolomite
Limestone
Magnesia/chromic oxide
Chrome ore
Chrome alumina
Alumina/magnesia spinel (∼ 70/30)
Zirconia-alumina-silica cast material (AZS)
Calcium silicates
Calcium aluminates
Magnesium silicates
A list of elemental ranges and required detection limits are given in Annex A. Some of the above material
types can be accommodated on to common calibrations (see 10.3.4).
4 Principle
The powdered sample is fused with a suitable flux to destroy its mineralogical and particulate composition.
The resultant melt is cast into the shape of a glass bead which is then introduced into an XRF spectrometer.
The intensities of the fluorescent X-rays of the required elements in the bead are measured and the chemical
composition of the sample is analysed by reference to previously determined calibration graphs or equations
and applying corrections for inter-element effects. The calibration equations and inter-element corrections are
established from beads produced using pure reagents and/or series reference materials (SeRMs), prepared in
the same way as the samples. Certified Reference Materials (CRMs) can be used providing they meet all the
requirements of 10.2.2 and 10.4.1.
Because of the universality of the fused cast bead technique, various fluxes and modes of calibration are
permitted providing they have been demonstrated to be able to meet certain criteria of reproducibility,
sensitivity and accuracy. Provided that a laboratory's own methods conform to all the various criteria set down,
they will be accepted as conforming to this International Standard.
5 Sample grinding
Bulk sampling is not within the scope of this method, which should start with a laboratory sample.
It is permissible to apply the sample grinding methods cited in conventional chemical methods for the classes
of materials covered. In addition, the use of tungsten carbide is permitted and is the preferred method,
provided that the appropriate corrections for tungsten carbide (and its binder if necessary) are applied to loss
on ignition and analysis figures.
Corrections for tungsten carbide (and its binder) on loss on ignition and analysis are given in Annex B. The
purpose of grinding is to obtain a sample sufficiently fine for it to be fused easily, but below a set limit of
introduced contamination. In general, a maximum particle size of 100 µm is sufficiently fine, but for certain
samples that are difficult to fuse (e.g. chrome ores) finer grinding to less than 60 µm may be necessary.
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SIST EN ISO 12677:2003
ISO 12677:2003(E)
Two methods of obtaining the required particle size are permissible:
a) For mechanical grinding devices, establish what grinding times are sufficient to grind the various samples
analysed to the correct fineness and thereafter apply these minimum times for grinding. When grinding
hard materials, such as chromite, sieving is used, but this may induce segregation.
b) After hand grinding for 20 s, sieve the ground powder through a sieve of 100 µm aperture in accordance
with ISO 565. Regrind any material remaining on the sieve for a further 20 s, sieve and repeat this
procedure until the whole of the sample passes through the sieve. Transfer the sample to a suitable
container and mix for 1 min, using a mechanical mixer such as a vertical linear mixer.
NOTE As the object of the exercise is to obtain a sample suitable for fusion, and not to test the fineness of the
sample itself, method a) is generally preferred.
6 Apparatus
6.1 Fusion vessels, of a non-wetted platinum alloy (Pt/Au 95 %/5 % is suitable). Lids, if used, shall be of a
platinum alloy (not necessarily non-wetted).
6.2 Casting moulds, of a non-wetted platinum alloy (Pt/Au 95 %/5 % is suitable).
NOTE Vessels that serve both as a fusion vessels and casting moulds may be used.
6.3 Heat reservoir for casting mould, (optional) required in special circumstances when using moulds of
small sizes, so that the mould does not cool too rapidly when removed from the furnace. A small piece of flat
refractory material is suitable, e.g. a piece of sillimanite batt with dimensions 10 mm × 50 mm × 50 mm.
6.4 Air jet, (optional) required to cool the mould rapidly. This can be any device whereon a narrow jet of air
can be directed to the centre of the base of the casting dish. A convenient way of doing this is to use the base
of a bunsen burner without a barrel to serve as an air jet.
In most cases it is very important to cool the melt rapidly. This is necessary to obtain a homogeneous bead
and to free the melt from the dish.
NOTE A water-cooled metal plate may also be used.
6.5 Fusion apparatus, electric resistance furnaces or high frequency induction furnaces that can be
heated up to a fixed temperature of between 1 050 °C and 1 250 °C may be used.
6.6 Automatic fusion apparatus, for use in automatic bead preparation (see 9.3) where required.
6.7 Balance, capable of weighing to ± 0,1 mg.
7 Loss on ignition (and/or drying)
Carry out the loss on ignition test in accordance with the method for chemical analysis of magnesites and
dolomites (see ISO 10058) or the method for wet analysis of products containing alumina and/or silica
(see EN 955-2).
Corrections shall be applied for tungsten carbide grinding if used (see Annex B).
NOTE “Carbosorb" and calcium chloride are recommended as desiccants for carbonates. For all other materials
“silica gel" is a suitable general purpose desiccant.
For materials not listed above, dry at (110 ± 10) °C and ignite at (1 025 ± 25) °C, in both cases to constant
mass.
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SIST EN ISO 12677:2003
ISO 12677:2003(E)
When vacuum desiccators are used the appropriate desiccator inlet trap must be used when any vacuum is
released. Phosphorus pentoxide shall be avoided where surface active materials are being stored, as P O is
2 5
absorbed by the sample, particularly under vacuum conditions.
8 Flux
8.1 Choice of flux and ratio of flux to sample
8.1.1 One of the advantages of the XRF fused cast bead method is that a wide variety of fluxes may be
chosen. For a given calibration the same flux shall be used throughout. The conditions given in 8.1.2 to 8.1.9
shall be met for any flux and flux/sample ratio used.
NOTE Fluxes used with success in the analysis of refractory materials are given in Annex C. Pre-fused fluxes have
the advantage of lower moisture contents.
8.1.2 Under the conditions of preparation used, the sample shall be totally dissolved by the flux and shall
not come out of solution during the casting procedure.
8.1.3 The resulting bead shall be transparent and show no signs of devitrification.
8.1.4 At a reasonably high counting time the required detection limits shall be achieved for the elements
determined. See Clause 14 and Annex A.
8.1.5 At a reasonable counting time (200 s), the counts recorded for each element determined shall give the
required standard of reproducibility for the determination of that element (see 12.2).
8.1.6 A heavy element absorber may be incorporated into the flux provided that :
a) it does not reduce sensitivities so that conditions 8.1.4 and 8.1.5 are not met;
b) the heavy element does not have a line overlap with any of the elements to be determined.
8.1.7 If volatile components are to be determined, then a flux of sufficiently low melting point, which permits
a fusion temperature low enough to retain that element during fusion shall be used.
8.1.8 For the determination of elements that alloy with platinum (e.g. lead, zinc, cobalt), the melting point
shall be such as to allow fusion below the temperature at which this reaction occurs (1 050 °C).
8.1.9 The flux shall be pure with respect to the analytes determined. As the flux to sample ratio is greater
than 1 (see Annex C), impurities to the flux can influence the measured result negatively. The greater the ratio
of the flux to sample, the greater the influence, therefore, the permitted levels of impurity of analyte levels in
the flux shall be no more than 3RD,
where
R is the ratio of flux to sample;
D is the detection limit claimed for the determination of the analyte element.
Most reagents sold by reputable manufacturers as ‘flux' grade quality meet this requirement but an analysis
shall be obtained for each batch of flux supplied. Recheck calibrations when batches of flux are changed.
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SIST EN ISO 12677:2003
ISO 12677:2003(E)
8.2 Compensations for moisture in flux
The flux contains a certain amount of moisture, which shall be compensated for in one of two ways.
a) Calcine the entire quantity of flux required overnight at 700 °C immediately before it is used for analysis
and afterwards store it in a desiccator.
b) Carry out duplicate losses on ignition on 1 g portions of well-mixed flux for each kilogram of flux used.
Carry out the calcining at the normal fusion temperature for 10 min, or the normal fusion time, whichever
is the greater [see 9.2.2 f)]. Store the flux in a tightly sealed container except when in use. The loss on
ignition, expressed as a percentage, L, is then used to calculate a factor, F [see equation (1)], which is in
turn used to calculate the mass of the unignited flux needed to produce the required mass of flux on the
ignited basis (F times required mass of ignited flux = required mass of unignited flux). Carry out this loss
on ignition, at weekly intervals or for each kilogram of flux used, whichever is the more frequent.
100
F = (1)
100 − L
NOTE The compensation may be unnecessary if the loss on ignition is 0,50 % or lower (pre-fused fluxes).
9 Fusion casting procedures
9.1 General
The laboratory shall demonstrate that it can achieve the required reproducibilities (see 12.1).
9.2 Fusion of samples and casting of beads
9.2.1 Choice of procedure
At several of the stages, a choice of procedures is given. Once a choice has been made, the procedure shall
be adhered to throughout, unless a total recalibration is carried out.
9.2.2 Requirements
Before fusing the samples and casting the beads, the following requirements shall be satisfied.
a) Duplicate or single beads may be prepared; the number used shall be stated in the test report.
b) The total mass of sample and flux shall be chosen for the particular casting mould type used, and this
mass shall always be the same.
c) The ratio, R, by mass of the flux to that of the sample shall be the same for the material type analysed.
d) The melts produced shall be visually homogeneous.
e) There shall be no measurable loss of any component from the sample during fusion, e.g. loss by
reduction or evaporation (excessive temperature).
f) Any loss of flux during fusion shall be reproducible.
g) The sample shall not be contaminated in any way by the sample preparation.
h) Beads produced shall be free from blemishes on the chosen measuring surface.
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SIST EN ISO 12677:2003
ISO 12677:2003(E)
i) If the top surface of the bead is to be used for analysis, it shall be either convex or flat and be symmetrical
across any diameter.
j) Standard glass beads of known composition shall be prepared in the same way as sample beads.
k) If moulds become distorted in use, they shall be reshaped by pressing in a suitable former. If the bottom
(flat) surface of the bead is used for analysis, the top surface of the mould shall also be kept flat and free
from blemishes.
l) Beads shall be infinitely thick to the X-ray wavelengths measured. For line parameters used in refractory
analysis, infinite thickness is normally achieved.
NOTE 1 Duplicate beads are preferable to single beads. However, if all the oxides given in Annex A are determined for
the relevant class of material, an analytical total will be achieved, which acts as a check on the result of analysis.
NOTE 2 Fusions at 1 200 °C will volatilize certain elements, e.g. sulfur, even when an oxidizing agent is used.
9.2.3 Conversion of the sample to bead form
The sample to be analysed may be converted into bead form in a number of ways.
a) Calcine the sample to constant mass at (1 025 ± 25) °C, desiccate and allow to cool to room temperature.
Weigh it in the fusion dish and record the mass, m, to the nearest 0,000 1 g. Weigh the flux samples as
described in 8.2.
b) Take a sample of uncalcined flux of mass R · m · F and mix thoroughly with the sample, where F is the flux
factor determined in 8.2 b). Dry the sample to constant mass at (110 ± 10) °C. Weigh in the fusion dish
and record, to the nearest 0,000 1 g, the sample mass
L
m1%+ ,

100

where L, is the percentage by weight of sample lost during ignition at (1 025 ± 25) °C.
As in 9.2.3 a) the sample may be mixed with either calcined or uncalcined flux.
NOTE 1 For problems affecting the fusion of materials containing chromium oxide or zirconia, see 9.5.
Fuse the sample and flux together, with occasional swirling until the sample is seen to be dissolved and the
melt homogeneous.
During the initial part of the fusion process, fuse carbonate samples slowly to avoid ‘spurting' (ejection of
sample or flux).
NOTE 2 In the case of limestone, dolomite and magnesium carbonate it is preferable to weigh out an amount of the
dried sample, corrected for loss on ignition, for fusion.
NOTE 3 The fusion temperature may be specified according to material type.
9.2.4 Casting of beads
9.2.4.1 General. Cast the beads using one of the following methods.
a) Outside the furnace: after 5 min at (1 200 ± 50) °C remove the fusion vessel (6.1) and the heat reservoir
(6.3) from the furnace (6.5) and place on a horizontal surface. Remove the lid from the fusion vessel,
remove the vessel from the furnace and immediately pour the melt into the casting mould (6.2).
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SIST EN ISO 12677:2003
ISO 12677:2003(E)
NOTE 1 When the top surface of the bead is used for subsequent analysis, a rippled surface produced in the casting
process can lead to erroneous results. In order to avoid this rippled effect the melt should be poured into the mould at a
point nearer to the edge of the mould than the centre. When using top surfaces, in order to maintain a uniform curvature
on the top surface, it is necessary to get as much of the melt into the casting mould as possible so as to achieve
consistent bead masses.
b) In the furnace: after 5 min at (1 200 ± 50) °C remove the lid from the fusion vessel (6.1) and pour the melt
into the mould (6.2) inside the furnace (6.5), ensuring that as much of the melt is transferred to the mould
as possible. Remove the mould from the furnace and place on a horizontal surface.
NOTE 2 Most refractory materials contain small or minor amounts of Cr O , ZrO , and α-Al O which, if the fusion is
2 3 2 2 3
not completed at 1 200 °C will cause the melt to de-vitrify. However, if experience shows that this de-vetrification is not a
problem, samples can be cast in furnaces at as low as 1 100 °C, providing calibration standards are prepared the same
way.
NOTE 3 Fusions at 1 200 °C will volatize sulfur even when an oxidising agent is used.
Proceed in accordance with 9.2.4.2.
c) Combined fusion mould: after 5 min at (1 200 ± 50) °C remove the fusion vessel from the furnace and by
swirling, ensure the transfer of the whole of the melt into the mould.
d) Mould heated over a burner: after preparation of the melt at the fusion tempera
...